Hammer HNC 47.82 User manual

Keep this manual to hand and in good condition for future reference! Please read this operating
manual carefully before using the machine!
Translation of the original operating instructions
2019-12-18
Version 1.0
HNC 47.82
CNC portal machine
HNC_01, 1, en_GB

© 2019
Felder KG
KR-Felder Straße 1
6060 Hall in Tirol
+43 (0) 5223 / 5850
[e-mail]
www.felder-group.com

HNC 47.82
3
Table of contents
Table of contents
1 Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Symbol legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Contents of the operating manual. . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Copyright. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Liability and warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Security. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Training. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Making changes and modifications to the machine. . . . . . . . . . . . . 7
2.4 Responsibilities of the operator. . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Personnel requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6 Work safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.7 Personal protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.7.1 Prohibitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.7.2 Mandatory safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.8 Machine hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.9 Other risks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.10Foreseeable misuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Technology Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Noise emission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 Machine assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Machine data plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.3 Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6 Transport, packaging and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.3 Transport inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.4 Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.5 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4
Table of contents
7 Setup and installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.2 Remove transport locking devices. . . . . . . . . . . . . . . . . . . . . . . . 22
7.3 Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.4 Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.5 Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.5.1 Connection to external software. . . . . . . . . . . . . . . . . . . . . . . . 27
8 Adjustments and setting-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.2 Tighten the router motor in place. . . . . . . . . . . . . . . . . . . . . . . . . 29
8.3 Tighten the router tool in place. . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.3.1 Protective housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.3.2 HF-Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.3.3 Router motor FM 1000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.4 Dust extraction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.2 Operation of the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.3 Operation of the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.4 Process accuracy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.4.1 Workpiece. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.4.2 Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10.1Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10.2Maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10.3Grease trapezoidal spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10.4Check/replace the drive belt. . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.5Check protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11 Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11.1Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11.2What to do if a fault develops. . . . . . . . . . . . . . . . . . . . . . . . . . 46
11.3What to do after rectifying the fault. . . . . . . . . . . . . . . . . . . . . . . 46
11.4Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
12 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
13 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

HNC 47.82
5
Instructions
Safety instructions
Tips and recommendations
1 Instructions
1.1 Symbol legend
Safety instructions in this manual are indicated with symbols. The safety instruc-
tions are introduced by key words which state in words the extent of the hazard.
Comply with safety instructions under all circumstances, and act with care in order
to avoid accidents, personal injury, or material damage.
DANGER
… indicates a situation of immediate danger which will result in
death or severe injuries if it is not avoided.
WARNING
… indicates a situation of possible danger which can result in
death or severe injuries if it is not avoided.
CAUTION
… indicates a situation of possible danger which can result in
minor or slight injuries if it is not avoided.
NOTICE
… indicates a situation of possible danger which can result in
material damages if it is not avoided.
… emphasises useful tips and recommendations as well as infor-
mation for efficient and trouble-free operation.
1.2 Contents of the operating manual
This manual describes how to operate the machine properly and safely. Be sure to
follow the safety tips and instructions stated here as well as any local accident
prevention regulations and general safety regulations. Before beginning any work
on the machine, ensure that the manual, in particular the chapter entitled “Safety”
and the respective safety guidelines, has been read in their entirety and fully
understood. What has been read must be understood. The operating manual is
an integral part of the machine. It must therefore be kept in the direct vicinity of
the machine and be accessible at all times. The operating manual must always
accompany the machine.

6
Instructions
1.3 Copyright
This manual should be treated as confidential. It is intended solely for those
people who are to woik on or with the machine. All descriptions, texts, drawings,
photos and other depictions are protected by copyright and other commercial
laws. Any unauthorised use is prohibited. This manual, in its entirety or parts
thereof, may not be transferred to third parties or copied in any way or form, and
its contents may not be used or otherwise communicated without the express
written consent of the manufacturer. Infringement of these rights may lead to a
claim for compensation. The right to further claims is reserved. We reserve all
rights in exercising commercial protection laws.
1.4 Liability and warranty
The contents and instructions in this manual have been compiled in consideration
of current regulations and level of technology, as well as based on our know-how
and experience acquired over many years. This manual must be read carefully
before commencing any work on or with this machine!
The manufacturer shall not be liable for damage and/or faults resulting from the
disregard of instructions in the manual. The text and images do not necessarily
represent the exact product that has been delivered. The images and graphics are
not depicted on a 1:1 scale. The product that has been delivered, may have
custom-built specifications, add-on options or recent technical modifications and
may therefore deviate from the descriptions, instructions and images contained in
the manual.
Should any questions arise, please contact the manufacturer. We reserve the right
to make technical modifications to the product in order to further improve user-
friendliness and develop its functionality.
The guarantee period is in accordance with national guidelines. Details may be
found on our website, www.felder-group.com.
1.5 Spare parts
NOTICE
Risk of material damage!
Non genuine or faulty spare parts may result in damage, cause
malfunction or complete breakdown of the machine.
If unauthorised spare parts are fitted into the machine, all warranty, service, com-
pensation and liability claims against the manufacturer and their contractors,
dealers and representatives will be rejected.
Use only genuine spare parts supplied by the manufacturer.
Note:
The original spare parts that have been authorised for use are
listed in a separate spare parts catalogue, enclosed in the docu-
mentation package supplied with the machine.

HNC 47.82
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Security
2 Security
At the time of its development and production, the machine was built in accord-
ance with prevailing technological regulations and therefore conforms to industry
safety standards. However, hazards may arise should the machine be operated
by untrained personnel, used improperly or employed for purposes other than
those it was designed for. The chapter entitled “Safety” offers an overview of all
the important safety considerations necessary to optimise safety and ensure the
safe and trouble-free operation of the machine. To further minimise risks, the other
chapters of this manual contain specific safety instructions, all marked with sym-
bols. Besides the various instructions, there are a number of pictograms, signs and
labels affixed to the machine that must also be heeded. These must be kept visible
and must not be removed.
2.1 Intended use
The machine described in this manual is intended solely for processing wood, syn-
thetic materials, non-ferrous metals and similar machinable materials. Operational
safety is only guaranteed when the machine is used for the intended purposes.
Any use, other than that of the machine‘s intended purpose shall
be considered improper and is therefore not permitted. All claims
regarding damage resulting from improper use that are made
against the manufacturer and its authorised representatives will be
rejected. The operator is solely liable for any damage that results
from improper use of the machine.
The term “proper use” also refers to correctly observing the operating conditions
as well as the specifications and instructions in this manual. The machine may
only be operated with parts and accessories recommended by the manufacturer.
2.2 Training
All those appointed to work on or with the machine must have fully read and
understood the manual before commencing any work. This requirement must be
met even if the appointed person is familiar with the operation of such a machine
or a similar one, or has been trained by the manufacturer. Knowledge about the
contents of this manual is a prerequisite for protecting personnel from hazards
and avoiding mistakes so that the machine may be operated in a safe and trouble
free manner. It is recommended that the operator requests proof from the per-
sonnel that the contents of the manual have been read and understood.
2.3 Making changes and modifications to the machine
In order to minimise risks and to ensure optimal performance, it is strictly pro-
hibited to alter, retrofit or modify the machine in any way without the express con-
sent of the manufacturer. All the pictograms, signs and labels affixed to the
machine must be kept visible, readable and may not be removed. Pictograms,
signs and labels that have become damaged or unreadable must be replaced
promptly.

8
Security
2.4 Responsibilities of the operator
This manual must be kept in the immediate vicinity of the machine and be acces-
sible at all times to all persons working on or with the machine. The machine may
only be operated if it is in proper working order and in safe condition. The gen-
eral condition of the machine must be checked and the machine must be
inspected for visible defects each time before it is switched on. Do not leave the
machine running unattended. All instructions in this manual must be strictly fol-
lowed without exception. Besides the safety advice and instructions stated in this
manual, it is necessary to consider and observe local accident prevention regula-
tions, general safety regulations as well as current environmental stipulations that
apply to the operational range of the machine. The operator and designated per-
sonnel are responsible for the trouble-free operation of the machine as well as for
clearly establishing who is in charge of installing, servicing, maintaining and
cleaning the machine. Machines, tools and accessories must be kept out of the
reach of children.
2.5 Personnel requirements
Only authorised and trained personnel may work on and with the machine. Per-
sonnel must be briefed about all functions and potential dangers of the machine.
"Qualified personnel" is a term that refers to those who – due to their professional
training, know-how, experience, and knowledge of relevant regulations – are in a
position to assess delegated tasks and recognise potential risks. If the personnel
lack the necessary knowledge for working on or with the machine, they must be
trained. Responsibility for working with the machine (installation, service, mainte-
nance, overhaul) must be clearly defined and strictly observed. Only those people
who can be expected to carry out their work reliably may be given permission to
work on or with the machine. Personnel must refrain from working in ways that
could harm others, the environment or the machine itself. It is absolutely forbidden
for anyone who is under the influence of drugs, alcohol or reaction-impairing
medication to work on or with the machine. When appointing personnel to work
on the machine, it is necessary to observe all local regulations regarding age and
professional status. The machine may only be operated by an adult, that is
without mental limitations or under the supervision of such a person. The user is
also responsible for ensuring that unauthorised people remain at a safe distance
from the machine. Personnel are obliged to immediately report any irregularities
with the machine that might compromise safety to the operator.
2.6 Work safety
Following the safety advice and instructions given in this manual can prevent
bodily injury and material damage while working on and with the machine.
Failure to observe these instructions can lead to bodily injury and damage to or
destruction of the machine. Disregard of the safety advice and instructions given
in this manual as well as the accident prevention regulations and general safety
regulations applicable to the operative range of the machine shall release the
manufacturer and their authorised representatives from any liability and from any
compensation claims.

HNC 47.82
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Security
2.7 Personal protective equipment
2.7.1 Prohibitions
When working on or with the machine, the following must be strictly observed:
Note
Wear a hair net. If the operator has long hair, a hair net needs to be
worn.
It is prohibited to wear gloves whilst working with the machine.
2.7.2 Mandatory safety equipment
When working on or with the machine, the following must always be worn by per-
sonnel:
Protective clothes:
Sturdy, tight-fitting clothing (tear-resistant, no wide sleeves, no jewellery;
rings, bracelets, necklaces, etc.).
Protective footwear
To protect the feet from heavy falling objects and prevent sliding on
slippery floors.
Ear protection:
To protect against loss of hearing
Safety glasses:
Prevent damage to eyes
2.8 Machine hazards
The machine has undergone a hazard analysis. The design and construction of
the machine are based on the results of this analysis and correspond to state-of-
the-art technology. The machine is considered operationally safe when used prop-
erly. Nevertheless, there are some remaining risks that must be considered. The
machine runs at high electrical voltage.
WARNING
Danger! Electric current!
Electrical energy can cause serious bodily injury. Damaged insula-
tion materials or defective individual components can cause a life-
threatening electrical shock.

10
Security
General:
During operation:
●Before carrying out any maintenance, cleaning and repair work, switch off
the machine and ensure that it can not be accidentally switched on again.
●When carrying out any work on the electrical equipment, ensure that the
voltage supply is completely isolated.
●Do not remove any safety devices or alter them to prevent them from func-
tioning correctly.
2.9 Other risks
Even if the safety measures are complied with, there are still certain associated
risks that must be considered when working on the machine:
●Injuries when changing the tool: cutting injuries and crush risk,
●Injury when coming into contact with rotating parts.
●Injuries from flying workpieces.
●Crushing by being caught between moving parts.
●Hearing damage caused by noise intensity
●Risk of damage to health from dust.
2.10 Foreseeable misuses
The examples cited should bring to the attention possible dangers, but are not a
complete list and should not be used as a legal basis.
However, this information should help the user to better assess the hazards and
risks.
●Not following the instructions in the operating manual.
●Operating the machine, even if the operation manual is not complete or is
not available in the language of the country it is being operated in.
●Storage of items or tools on the working surface. Components and tools that
are loose or not put in their correct place may be the cause of accidents!
●Use of tool systems which are not intended for the material or the machine.
Only use permitted (authorised) tools in the machine.
●Use of modified module and tool systems. Only use original manufacturer
tools.
●Mounting of spare parts and usage of accessories and equipment, which
are not permitted by the manufacturer. Use only genuine spare parts sup-
plied by the manufacturer.
●Making changes and modifications to the machine.
●Bridging or adaptation of the safety equipment.
●Processing of workpieces that are too big or too heavy.
●Processing very small workpieces without clamps. Keep accessories at hand.
●Processing unsuitable materials e.g. steel.
●Processing of workpieces that are not or only loosely fixed in place.