handtmann 09513 User manual

Operating manual
Spray ball
09513, 09514, 09515, 09516, 09517
BA_009500.03_EN
1 / 6 Albert Handtmann Armaturenfabrik GmbH & Co. KG 2019-03-05
1General.............................................................................................................................................................1
2Safety Information............................................................................................................................................2
3Delivery, Completeness, Storage ......................................................................................................................3
4Installation, Operation, Maintenance ...............................................................................................................3
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1General
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1.1 Manufacturer
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Albert Handtmann Armaturenfabrik GmbH & Co. KG
Arthur-Handtmann-Str. 11; D-88400 Biberach
Tel.: [phone]; Fax: [phone]
E-Mail: sales.fit[email protected]
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1.2 Proper application
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Spray balls are used in the food, beverage, pharmaceutical, and chemical industries for the
cleaning of closed systems (vessels, tanks). The systems are cleaned with special cleaning
media, in general within the CIP process.
During installation, operation and maintenance please pay attention to the generally
accepted safety regulations as well as to the operating instructions.
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1.3 Misuse
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Misuse is:
•Application in different operating conditions as intended for the specific type.
•Installation, operation and maintenance by unqualified staff.
•Any unauthorized modification of the valve or a valve component.
•On-observance of the operating instructions.
Any misuse will automatically lead to a loss of right to claim under guarantee as well as
any liability.
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1.4 Duties of operator
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The operator has to make sure that:
•The valve/component is operated properly and only in functional condition.
•The legal requirements are kept during operation and maintenance.
•Only sufficiently qualified and authorized staff maintain the valve/component.
•The staff responsible for operation and maintenance know and obey the
operating instructions and in particular the safety advice.
•The safety and warning signs remain on the valve/component and are
always legible.
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Spray ball
09513, 09514, 09515, 09516, 09517
BA_009500.03_EN
2019-03-05 Albert Handtmann Armaturenfabrik GmbH & Co. KG 2 / 6
2Safety Information
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Notice and Safety
The following safety advice is an addition to existing national regulations and laws for
accident prevention. Existing regulations and laws for accident prevention always have to
be adhered to. Pay attention to the specific regulations and laws in your country.
The safety advice does not take into account:
•Coincidences and events that may occur during assembly, operation and
maintenance.
•Local safety regulations in responsibility of the operator.
Basic safety advice
Requirements for a proper function of the valve/component:
•Proper transportation and storage
•Installation and setting into operation by authorized staff
•Operation according to these operating instructions – proper application
•Proper and regular maintenance
WARNING
Warning – general dangers!
To avoid danger for health and life the following safety instructions
strictly have to be obeyed.
•Assembly and setting into operation only by qualified staff.
•Instruction and supervision by the operator.
•Keeping of technical and electrical data as specified in the operating instructions.
•Guarantee the electric safety of external devices.
•Keep legal regulations.
Non-observance may lead to the following dangers:
•Malfunction of the valve/component respectively of the plant.
•Danger for persons due to electrical, mechanical and chemical affects.
•Danger for the environment due to possible leakage of dangerous media.
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Spray ball
09513, 09514, 09515, 09516, 09517
BA_009500.03_EN
3 / 6 Albert Handtmann Armaturenfabrik GmbH & Co. KG 2019-03-05
3Delivery, Completeness, Storage
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•Check the data of the delivery note for factual correctness and the material for
completeness. We regret that money cannot be refunded after purchase.
•Always check the material for transport damages. Possible damages have
to be informed immediately.
•Store the material in a dry place and if possible in its original packaging.
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4Installation, Operation, Maintenance
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Spray balls (static) are used for tank cleaning in the low-pressure range. Tank design and
possible tank internals determine the choice and the position of the spray ball. In
addition, the type and the level of contamination have to be taken into account.
The spray ball distributes the cleaning medium on the inside upper tank wall (see spray
circle Ø).
The tank wall is cleaned by the cleaning liquid flowing down from the tank top.
To guarantee a constant flow, the spray ball must have a minimum flow capacity. With
regard to one meter circumference of the tank and depending on the contamination level,
this capacity is approx. 25-35 l/min.
This results in the required quantity of cleaning media respectively the flow capacity of the
spray ball.
Spray balls are normally used with a cleaning-air-valve combination .

Spray ball
09513, 09514, 09515, 09516, 09517
BA_009500.03_EN
2019-03-05 Albert Handtmann Armaturenfabrik GmbH & Co. KG 4 / 6
Type 09513 - horizontal tank, perforation 180° to the top
DN capacity [m³/h] 1.5 - 2.0 bar Ø spray circle [m]
10 1.5 – 2.0 1.0
25 12 – 14 3.0
32 16 – 18 4.0
50 25 - 29 6.0
Type 09514 - horizontal tank, perforation 180° to the bottom
DN capacity [m³/h] 1.5 - 2.0 bar Ø spray circle [m]
25 13 – 15 3.0
32 17 – 19 4.0
50 23 - 27 6.0
Type 09515 - vertical tank, perforation 220° to the top/*240° for DN 10
DN capacity [m³/h] 1.5 - 2.0 bar Ø spray circle [m]
10* 3.0 – 3.5 1.0
25 15 – 17 3.0
32 22 – 25 4.5
50 30 - 35 6.0
65 56 – 64 10.0
Type 09516 - vertical tank, perforation 220° to the top
DN capacity [m³/h] 1.5 - 2.0 bar Ø spray circle [m]
50 43 - 50 10.0
Type 09517 - vertical tank, perforation 360°
DN capacity [m³/h] 1.5 - 2.0 bar Ø spray circle [m]
10 3 - 4 1.0
50 48 - 55 8.0
65 60 - 67 10.0
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Spray ball
09513, 09514, 09515, 09516, 09517
BA_009500.03_EN
5 / 6 Albert Handtmann Armaturenfabrik GmbH & Co. KG 2019-03-05
4.1 Assembly instructions
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The spray ball will be connected with a split-pin to aspecial mounting tube. If necessary,
the complete unit (mounting tube and spray ball) can be dismounted.
Mounting tube Spray ball /DN DIN thread Flange connection
Dome cap
09601 25 - 50 x
09605 50 - 65 x x
1 Split-pin 2 Split-pin bore hole
3 Tank connection 4 CIP connection
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Spray ball
09513, 09514, 09515, 09516, 09517
BA_009500.03_EN
2019-03-05 Albert Handtmann Armaturenfabrik GmbH & Co. KG 6 / 6
4.2 Operation
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CIP:
•Tank diameter should be smaller than the spray circle diameter.
•Chose spray ball capacity from the table.
•Liquid pressure at the spray ball 1,5 - 2,0 bar.
•Cleaning time depending on contamination level.
•Cleaning temperatures acc. to operating conditions.
•Draining of the detergents has to be guaranteed.
WARNING
Warning – General dangers!
Splash hazard by caustic, acid and other media
– Do not open tank/vessel during CIP.
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4.3 Maintenance
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Basically, the spray balls are maintenance-free (material stainless steel)
CAUTION
Caution – damage to components!
However, due to mineral sediments or insufficient water quality, a reduction of the bore
hole cross sections is possible.
– Any maintenance only at depressurized system.
– Maintenance if necessary, at least once a year.
– During maintenance pay attention to the assembly and safety instructions.
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