HOGG & DAVIS ODP 40-4 HRC User manual

ODP 40-4 HRC
The information, specifications, and illustrations in this manual are on the basis of
information available at the time it was written. The specifications, torque values,
pressures of operation, measurements, adjustments, illustrations, and other items can
change at any time. These changes can affect the service of the given product.
For the complete and most current information, contact:
Hogg & Davis, Inc
P.O. Box 405 / 3800 Eagle Loop
Odell, OR 97044-0405
541-354-1001
541-354-1080 Fax
For most recent manual
version please visit:
www.hoggdavis.com

ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
Table of Contents
Table of Contents............................................................................................................- 2 -
Product Warnings............................................................................................................- 3 -
General Specifications....................................................................................................- 4 -
Setup on the Job..............................................................................................................- 8 -
Setup of the unit..........................................................................................................- 8 -
Position of unit........................................................................................................- 8 -
Jack Stands / Outriggers..........................................................................................- 8 -
Tie Down/ Brake/ Chock........................................................................................- 8 -
Rope Payout Procedure (Free Wheel).............................................................................- 9 -
Pulling Control..............................................................................................................- 10 -
Pulling Control..........................................................................................................- 11 -
Level wind ................................................................................................................- 11 -
LUBRICATION AND MAINTENANCE ...................................................................- 13 -
Drawbar inspection...................................................................................................- 14 -
15-15 Warranty.............................................................................................................- 15 -
Parts and other manufacturer manuals..........................................................................- 16 -

ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 3 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC
Product Warnings
These warning labels and others like it are
placed in critical areas of the machine. The
warnings are to be read and fully
understood prior to operation of the unit.

ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 4 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC
General Specifications
This unit is designed to install overhead cable/conductor.
•Four Drum Puller
•4,000 lbs Maximum Line Pull –Single Reel
•54” Rope Reel Diameter
•Rope Capacity 15,000 ft of 5/8” per reel
•Manual Jack stands (2) Rear –(1) Tongue
•Hydraulic Jack stands (optional)
•Maximum Line Speed 0-4 mph
•Tandem Axle Electric Brakes

ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 5 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC

ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 6 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC
Operating Instructions
All persons operating this machine must read and understand this
manual as well as the operating, danger, and warning decals
placed on the machine. Failure to read and understand these
items subjects the operator and others to DEATH or SERIOUS INJURY.
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ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 7 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC
Operators shall make themselves familiar with the placement of
the following operating and safety features of the machine.
1. Grounding Lugs and their placement on Machine
2. Drive Chains and Sprockets
3. Take Up / Pay-Out / Control
4. Engine Controls and Gauges
5. Manual Jack stands (standard)
6. Hydraulic Jack stands (optional)
7. Level wind
8. Tie Down Locations Under frame
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ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 8 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC
Setup on the Job
Setup of the unit
Position of unit
Position the trailer with the centerline of the trailer in line with the pull.
Place the unit at a minimum distance of two times the height of the
first block.
Jack Stands / Outriggers
Actuate the rear outriggers to stabilize the trailer. Attempt to level
the trailer as much as possible. The outriggers have the ability to
raise the tires from the ground, but as a rule they should be used to
stabilize the load across all contact points on the ground, i.e. Jack
stands, tires, front tongue jack stand.
Tie Down/ Brake/ Chock
Chock all wheels and set brakes (if applicable). It should be noted
that a fully loaded trailer may exceed the tension desired during the
pull. As the pull progresses, the weight of the trailer may increase or
decrease, therefore proper securing procedures should be followed
during operation. This unit is equipped with tie –down eyes for
staking to the ground and it is recommended that the unit stay
secured to the tow vehicle whenever possible.

ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 9 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC
Rope Payout Procedure (Free Wheel)
When beginning the rope payout feature, be sure that the engine is turned off.
Ensure that all tension is removed from the pulling rope before attempting to
remove drive pin.
Adjust reel brake to provide tension to the reel of rope. Disengage
the drive pin from reel to be free wheeled. Begin to pull rope
through the blocks while continuing to adjust the over spin brake.
When the rope install is completed, re-apply over spin brake to
maximum pressure. Rotation of the rope reel shaft may be needed
to properly install drive pin. With engine at idle slowly operate in
take-up mode to engage the drive pin of reel to be pulled.
Refer to the performance chart for proper hydraulic pressure as it
directly relates to conductor tension. This chart is located on the
control panel of the unit.
***These instructions assume that the operator has set the
proper drive pin for the reel to be pulled in. All other reels are to
be disengaged with the over spin brake fully applied.

ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 10 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC
Pulling Control
The following instructions explain how to properly set up the unit
when it is to be used as a puller and have a pulling rope with NO
TENSION. DO NOT FOLLOW THESE INSTRUCTIONS WHEN YOU HAVE A
ROPE UNDER TENSION!!
1. Apply the brake.
2. Turn the Hydraulic Pressure knob CCW to release pressure
3. Increase to approximately full throttle.
4. Begin to actuate the joystick to take up.
5. Turn the Hydraulic Pressure Control knob and set to 800 psi.
6. Release the joystick into the neutral position.
7. Wait for confirmation from the tension side of the job for
readiness.
8. Release the brake.
9. Increase throttle to full.
10. As the rope reel begins to take up, increase the hydraulic to
the maximum line pull desired. As the rope diameter
increases on the reel, it might be necessary to adjust the
Hydraulic Control Knob to keep the pull moving.
11. Adjust joystick for line speed as also desired.
12. Operate level wind as needed.
13. To stop the pull, place control into neutral while applying the
brake.

ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 11 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC
Pulling Control
The following instructions explain how to properly set up the unit when
it is to be used as a puller and have a pulling rope UNDER TENSION.
Use of these instructions assumes that all controls are at the same
setting when the pulled previously stopped.
1. Begin to slightly actuate the joystick to take up.
2. Release the brake.
3. Actuate the joystick to take up as desired. (if reel does not
begin to move, slightly increase the Hydraulic Pressure
Control until it does.)
Level wind
This unit is equipped with individual hydraulic level wind arms.
Operation is by individual switch to corresponding reel.
IF MACHINE IS TO BE USED FOR FIBRE OPTIC INSTALLATION, REFER
TO THE CABLE MANUFACTURER FOR PROPER TENSIONING
TECHNIQUES. FAILURE TO CONSULT MANUFACTURER MAY
DAMAGE CABLE AND VOID WARRANTY.

ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 12 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC
WARNING
Failure to understand and follow the line pull graph can result in
failure of reels and other major components.

ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 13 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC
LUBRICATION AND MAINTENANCE
This unit has no set PM schedule beyond that of the engine
manufacturers suggested maintenance schedule. This unit should
be visually inspected prior to each use while repairing any and all
discrepancies prior to use.
Items to be inspected prior to use are:
•Drive Chains and sprockets for wear and slack
•Pintle eye (excessive wear)
•Safety Chains (wear / damage)
•All welds and seams
•Loose or missing fasteners (bolts, nuts, set screws)
•Loose or leaking hydraulic hoses
•Damaged or worn hydraulic hoses
•Brake calipers (loose fittings, hoses, worn linings)
•Brake Pads
•Brake rotors
•Tires and trailer brakes
•Engine and hydraulic system fluid levels.
Lubrication Schedule
•Drive chain and sprockets (daily)
•Reel Shaft Bearings (as needed)
•Reel Bearings (as needed)
•Engine oil as per manufacturers recommendation
•Idler sprocket (daily)
•Axle Bearings (as needed)

ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 14 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC
Drawbar inspection
•Regularly inspect he drawbar for wear and damage. If wear
exceeds 1/8”, replace the drawbar eye.
•Check all drawbar mounting fasteners for proper torque.
•Do not modify or add to the product.
•Do not weld on this product without written permission from the
factory.
•Be sure the drawbar size is compatible with the coupling
device on the tow vehicle.
•Do not damage the coupling components. Be particularly
careful during coupling and uncoupling.
•Inspect the coupling device on the tow vehicle for proper
locking prior to use.
•Consult OSHA and DOT regulations and American Trucking
Association guidelines for complete operating procedures.

ODP 40-4 HRC
High Rope Capacity
4,000 Lb Four Drum Puller
- - 15 - -
© COPYRIGHT 2016 HOGG & DAVIS, INC
15-15 Warranty
Hogg and Davis, Inc. warrants its trailers against Hogg and Davis, Inc. warrants it's trailer main
defects in material or workmanship for period of 15 frame assemblies (except pintle eyes or other
months from the date of shipment from Hogg and t o w i n g a t t a c h m e n t s , s p i n d l e s a n d a x l e s )
Davis, Inc. (see General Conditions & Exceptions). against defects in material or workmanship for
Hogg and Davis, Inc. will replace, free of charge, a period of 15 years from the date of shipment
F.O.B. Hogg and Davis, Inc. factory, such parts or f r o m H o g g a n d D a v i s , I n c . ( s e e G e n e r a l
parts thereof, that in their judgment have proven Conditions & Exceptions). Hogg and Davis, Inc.
defective. Additionally, Hogg and Davis, Inc. will shall replace or repair, in a manner as it shall
pay reasonable and customary labor charges when determine, free of charge, F.O.B. factory, any
defective part is replaced, installed or repaired by parts or parts thereof, that in its judgment
a fully authorized Hogg and Davis, Inc. trailer have proven defective. Additionally, Hogg and
dealer at his facility. Davis, Inc. will pay reasonable and customary
labor charges when defective part is replaced,
Warranty credit will be issued only upon receipt installed or repaired by a fully authorized
and inspection of defective parts of at the Hogg and Davis, Inc. trailer dealer at his facility
Hogg and Davis, Inc. factory.
General Conditions & Exceptions
All warranties, options and representations made herein shall apply only provide such equipment shall not have been
subject to misuse, negligence or accident and has been operated in accordance with factory approved
procedures. This warranty does not obligate Hogg and Davis, Inc. or its authorized dealers to bear the cost of parts
obtained from or labor performed by unauthorized sources. Nor does it obligate Hogg and Davis, Inc. or its
authorized dealers to bear the cost of transportation of parts or equipment for repair or replacement purposes. This
warranty is in lieu of any other warranty, expressed or implied, or any other obligation or liability on the part of Hogg
and Davis, Inc and no persons or entity is authorized to make any representation beyond those stated herein.
Hogg and Davis, Inc. shall not be held liable for consequential damage of any kind. Hogg and Davis, Inc. also
reserves the right to make changes and improvements in its products without incurring any obligation to install any
such changes or improvements upon its products previously manufactured.
The above warranty shall not be misconstrued to mean warranty of tires, clutch, transmission assemblies or customer
requested accessory equipment other than the warranty extended by their respective manufactures to Hogg and
Davis, Inc. In addition, friction, drive rollers are warranted only to extent of bonding failure. All warranties, options and
representations made herein are applicable to the original end-user of the product and are not sellable or
transferable in any manner.