Harbor Freight Tools LuminarWORK 69286 Assembly instructions

Page 2
For technical questions, please call 1-800-444-3353.
Item 69286
SAFETY OPERATION MAINTENANCESETUP
Table of
C
ontents
Safety
.........................................................
2
Specifications
.............................................
4
Setup
..........................................................
4
Operation
....................................................
5
Maintenance
...............................................
6
Parts
List and Diagram
...............................
7
Warranty
.....................................................
8
IMPORTANT SAFETY INFORMATION
GENERAL
P
OWER TOOL SAFET
Y
WARNINGS
Read all safety warnings and
instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious
injury.
Save all warnings and instructions for
future
reference.
1.
Do not expose to rain or wet
conditions.
Water entering a tool will increase
the risk of electric shock.
2.
Do not use the power tool if the
switch does not turn it on and off.
Any
power
tool
that
cannot be controlled with
the switch is dangerous and must be
repaired.
3.
Disconnect the adapter from the Light
before making any adjustments, changing
accessories, or storing power
tools.
Such
preventive safety measures reduce the
risk of starting the power tool
accidentally.
Battery tool use and care
1.
Recharge only with the adapters specified
by the manufacturer.
An adapter that is
suitable for one type of tool may create a
risk of fire when used with another tool.
2.
Under abusive conditions, liquid may be
ejected from the battery; avoid contact.
If
contact accidentally occurs, flush
with
water.
If liquid contacts eyes, additionally seek
medical help.
Liquid ejected from the
battery may cause irritation or burns.
Service
Have your tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the tool is maintained.
Spotlight Safety
Warnings
1.
Maintain labels and nameplates on the tool.
These carry important safety
information.
If
unreadable or missing, contact
Harbor
Freight Tools for a
replacement.
2.
This product is not a toy.
Keep
it
out
of
reach of
children.
3.
WARNING: Handling the cord on this product’s
Adapter will expose you to lead, a chemical
known to the State of California to cause cancer,
and birth defects or other reproductive harm.
Wash
hands
after
handling.
(California Health & Safety Code § 25249.5,
et seq.
)
4.
The warnings, precautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the
operator.

Page 3
For technical questions, please call 1-800-444-3353.
Item 69286
SAFETYOPERATIONMAINTENANCE SETUP
Lithium Battery Safety Warnings
LITHIUM BATTERIES STORE A
LARGE AMOUNT OF ENERG
Y
AND WILL VENT FIRE OR
EX
P
LODE IF
MISTREATED:
1.
Keep Battery
P
ack dry.
2.
DO NOT DO AN
Y
OF THE FOLLOWING
YOF THE FOLLOWINGY
TO THE BATTER
Y P
TO THE BATTERY PTO THE BATTER
A
Y PAY P
C
K:
a.
Open,
b.
Drop,
c.
Short-circuit,
d.
P
uncture,
e.
Incinerate, or
f.
Expose to temperatures greater than
140°F.
3.
Charge Battery Pack only according
to its Adapter’s instructions.
4.
Inspect Battery Pack before every use;
do not use or charge if damaged.
SAVE THESE INSTRU
C
TIONS.
Grounding
TO
P
REVENT ELE
C
TRI
C
SHO
C
K AND DEATH
FROM IN
C
ORRE
C
T
GROUNDING WIRE
C
ONNE
C
TION:
C
heck with a qualified electrician if you are in doubt as to whether the outlet is properly
grounded. Do not modify the power cord plug provided with the Adapter. Do not use the Adapter
if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the
plug will not fit the outlet, have a proper outlet installed by a qualified
electrician.
Outlets for 2-
P
rong
P
lug
1.
Tools marked “Double Insulated” do not
require grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with
the applicable standards of Underwriters
Laboratories, Inc., the Canadian Standard
Association, and the National Electrical Code.
2.
Double insulated tools may be used in either of the
120 volt outlets shown in the preceding illustration.
(See Outlets for 2-
P
rong
P
lug.)
Extension
C
ords
Note:
Extension cords must not be used with this item’s Adapter.
Extension cords must not be used with this item’s Adapter.
Symbology
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
V~
Volts Alternating Current
A
Amperes
WARNING marking concerning Risk
of Eye Injury. Wear
ANSI
-
approved
safety goggles with side shields.
Read the manual before
set-up and/or
use.
WARNING marking
concerning Risk of
Fire.
WARNING marking concerning
Risk of Electric Shock.
Properly connect Adapter’s power
cord to appropriate
outlet.
WARNING marking concerning
Risk of Explosion.
Do not puncture, short, or open
battery packs and do not charge
damaged battery packs.

Page 4
For technical questions, please call 1-800-444-3353.
Item 69286
SAFETY OPERATION MAINTENANCESETUP
Specifications
Battery Rating
3.7V / 2200mAh
Battery Type
Li-ion
AC/DC Adapter Input Rating
120V~ / 60Hz / 35mA
Cigarette Lighter
Adapter Input Rating
12V DC, Fuse: 2A 250V
Light Output
1 Million Candlepower
Setup - Before Use:
Read the
ENTIRE
IM
P
ORTANT SAFET
Y
INFORMATION
YINFORMATIONY
section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Note:
For additional information regarding the parts listed in the
For additional information regarding the parts listed in the
following
pages, refer to
Parts
List and Diagram
on page
7.
Functions
Trigger
Lock Switch
Figure
A
Adapter Inlet
Adapter Inlet
(on back of light)
(on back of light)

Page 5
For technical questions, please call 1-800-444-3353.
Item 69286
SAFETYOPERATIONMAINTENANCE SETUP
Operating Instructions
Read the
ENTIRE
IM
P
ORTANT SAFET
Y
INFORMATION
YINFORMATIONY
section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
C
harging
Please Note: Spotlight will NOT operate during charging.
Figure
B
C
harge Light
Indicator
P
istol
Grip
Adaptor
P
lug Inlet
lug Inlet
C
harging with A
harging with A
C
/D
C
Adaptor:
Adaptor:
1.
Plug AC/DC Adaptor (21) into a 120V outlet.
2.
Attach the end of the Adaptor cord to the Adaptor
Cord Inlet, located on the back of the Spotlight.
3.
The Charge Light Indicator will light up. When
the Charge Light Indicator goes out, the Spotlight
is ready for use. Unplug the Adaptor.
C
harging with 12V
harging with 12V
C
igarette Lighter Adaptor:
igarette Lighter Adaptor:
1.
Plug into any 12V DC outlet in an automobile,
boat or RV, and then into the Adaptor Plug
Inlet located on the back of the Spotlight.
2.
The Charge Light Indicator will light up. When
the Charge Light Indicator goes out, the Spotlight
is ready for use. Unplug the Adaptor.
Note:
Spotlight will not operate during charging
Spotlight will not operate during charging
.
General Operating Instructions
Using the Rechargeable Spotlight:
Using the Rechargeable Spotlight:
1.
Hold the Spotlight using the Pistol Grip.
2.
Squeeze the Trigger. If you want the Spotlight
to stay on, slide the Lock Switch up while
squeezing the Trigger, then release the
Trigger and the Spotlight will stay on.
3.
When finished using the Spotlight, release
the Trigger or push the Lock Switch
downward to turn the Spotlight off. Keep
Spotlight indoors away from children.

Page 6
For technical questions, please call 1-800-444-3353.
Item 69286
SAFETY OPERATION MAINTENANCESETUP
Maintenance and Servicing
P
rocedures not specifically explained in this manual must
be performed only by a qualified
technician.
TO
P
REVENT SERIOUS INJUR
Y
REVENT SERIOUS INJURYREVENT SERIOUS INJUR
FROM A
YFROM AY
CC
IDENTAL
O
P
ERATION:
Turn the Trigger of the tool off and unplug the Adapter before performing
any inspection, maintenance, or cleaning
procedures.
C
leaning, Maintenance, and
Lubrication
1.
BEFORE EA
C
H USE,
inspect the general
condition of the tool. Check for:
•
loose hardware,
•
cracked or broken parts, and
•
any other condition that may
affect its safe
operation.
2.
AFTER USE,
wipe external surfaces
of the Spotlight with clean cloth.
3.
Store the Adapter and tool in a dry,
indoor area out of reach of children.
Replacing the 4V Halogen Bulb:
Replacing the 4V Halogen Bulb:
Note:
To prevent hand-oil contamination, DO NOT touch the Halogen Bulb with
bare hands. Use a lint free, soft, clean rag to handle the Bulb.
Note:
Unplug all wire connections by holding the connectors and pulling.
Unplug all wire connections by holding the connectors and pulling.
Do not pull the wires apart by tugging on the wires.
1.
Slide the Ring Cover off of the Housing.
2.
Unthread the two screws holding the Ring in place.
3.
Carefully remove the Ring, the glass Lens and the Reflector.
4.
Unplug the black wire (negative) from the bottom of the Reflector.
5.
Pull back the casing on the red wire (positive) connection,
then unplug the bulb wire from the red wire connection.
6.
Unhook the ends of the Spring Clip and
remove the clip and old Bulb.
7.
Place the new Bulb into the Reflector Bowl opening
and slide the Spring clip under the Tab, over the
Bulb Flange, then lock the ends into the “T” Slot.
8.
Plug the red and black wires back in place, sliding
the casing over the red wire connection.
9.
Reassemble the Reflector, Lens, Ring and Ring Cover.
Figure
E
Tab
Black Wire
Connection
Bulb before locking Spring Clip in place
Press
these
ends into
“T” Slot
Bulb properly installed
Position Spring Clip
as shown below
Flange
“T” slot
Ring
Ring Cover
Lens
Screw
Reflector
Bulb
Spring Clip
Housing
Ring
Figure
C
Figure
D
Black Wire
Red Wire
Bulb Wire
Casing
Reflector
Housing
Housing
Housing

Page 7
For technical questions, please call 1-800-444-3353.
Item 69286
SAFETYOPERATIONMAINTENANCE SETUP
Removing and Recycling the 3.7V D
Removing and Recycling the 3.7V D
C
Battery:
Battery:
Note:
The Battery for this product is rechargeable
The Battery for this product is rechargeable
and long lasting. When it is worn beyond further
use, it should be removed and recycled
.
To remove the Battery from the
Housing (2), follow these steps:
10.
Remove the seven Screws from the Housing.
11.
Pull the Housing (2) apart and remove
the wires connected to the Battery.
12.
Remove the Battery from the Housing (2).
Seven Screws
Hold Housing
Together
Figure
G
Parts List and Diagram
P
art
Description
Description
Qty
Qty
1
Circuit Board
1
2
Housing
Housing
1
3
Pistol Grip Holder
Pistol Grip Holder
1
4
Pistol Grip
Pistol Grip
1
5
Lock Switch
1
6
Switch
1
7
Spring
Spring
1
8
Trigger
Trigger
1
9
Reflector
1
10
Lens
1
11
Ring
Ring
1
P
art
Description
Description
Qty
Qty
12
Ring Cover
Ring Cover
1
13
Screw
2
14
Halogen Bulb (25W H3 4V)
Halogen Bulb (25W H3 4V)
1
15
Screw (Housing)
Screw (Housing)
7
16
Battery
Battery
1
17
Screw
2
18
Circuit Board
1
19
Wrist Wrap
Wrist Wrap
1
20
Auto, Boat, RV, 12V DC Adaptor
Auto, Boat, RV, 12V DC Adaptor
1
21
AC/DC Adaptor (120V)
AC/DC Adaptor (120V)
1
22
Spring Clip
Spring Clip
1
22

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • [phone]
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • [phone]
Record
P
roduct’s Serial Number Here:
Note:
If product has no serial number, record
If product has no serial number, record
month and year of purchase instead.
Note:
Some parts are listed and shown for
Some parts are listed and shown for
illustration purposes only, and
are not available
individually as replacement parts.
P
LEASE READ THE FOLLOWING
C
AREFULL
Y
AREFULLYAREFULL
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS
THERETO.
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.