Hark HK0535 User manual

Owner’s Manual
ASSEMBLY, CARE & SAFETY INSTRUCTIONS
Item No. HK0535
BIG BOSS GAS SMOKER
v6-7.16

3
HARK BIG BOSS GAS SMOKER
Warranty Details
The product is guaranteed to be free from defects in workmanship and parts for a period of 12 months from the
date of purchase. Defects that occur within this warranty period, under normal use and care, will be repaired,
replaced or refunded at our discretion.
Exposure of the product to the elements should be minimised. Once the unit has cooled and is cleaned, store the
product under cover. Polyester / vinyl barbecue covers are an optional accessory that are recommended and can
be purchased from your local HARK retail dealer.
• This warranty does not cover units that have been altered or modied.
• This warranty does not cover unauthorised repairs during the warranty period.
• This warranty does not cover damage due to normal wear and tear, misuse, abuse, accidents or improper
maintenance.
• This warranty does not cover surface scratches, dents, chips, corrosion, discolouring caused by heat or heat
damage or caused by abrasive or chemical cleaners.
• This warranty does not cover corrosion or rust caused by exposure to the elements, grease res, insects,
weather or hail. (Rust can be removed by a scrub pad and then the surface coated with cooking oil or
touched up with high heat resistant paint).
CONDITIONS OF WARRANTY
• The appliance is delivered to the HARK distributor’s service department or authorised service agent and
freight charges both ways are paid by the owner. No liability is accepted for loss or damage during transit.
• The appliance is installed by a qualied person and operated and maintained in accordance with the
instructions supplied. Repairs or service must be carried out by an authorised person.
• Installation must conform to the applicable Gas, Electrical and Building standards laid down by the local
codes for your country or region.
• No alterations or repairs have been carried out without obtaining the distributors prior consent. Such repair or
any replacement does not extend the warranty period.
• Proof of purchase together must be provided to verify purchase date and establish the warranty period. Only
the original purchaser is covered under this warranty.
• The warranty period is calculated from the date of purchase only.
• Parts installed from other manufacturers’ products will void this warranty.
The benets conferred by this warranty are in addition to all rights and remedies in respect of the product that the
consumer has under the Competition and Consumer Act 2010 and similar state and territory laws.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled
to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or
damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality
and the failure does not amount to a major failure.
After Sales Support
Telephone: [phone]
[phone]
Email: [email protected]
YEAR
WARRANTY

4
READ ALL SAFEGUARDS AND INSTRUCTIONS THOROUGHLY!
YOUR SAFETY IS VERY IMPORTANT – FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT
IN PROPERTY DAMAGE OR PERSONAL INJURY.
DANGER DANGER
- This smoker is for OUTDOOR USE ONLY.
- Never operate this smoker unattended.
- The use of alcohol, prescription or non prescription
drugs may impair the consumer’s ability to properly
assemble or safely operate the smoker.
- Never operate this smoker within 7.5m (25 feet) of any
flammable liquids.
- Use this smoker only on a level, stable noncombustible
surface like brick, concrete or dirt. Do not use smoker
on or around any surface that will burn or melt like
wooden decks, dry grass, leaves, wood rails, vinyl, or
plastic.
- Never operate this smoker under any overhead
roof covering, awning or overhang. Never use
inside an enclosed area such as screen patios,
garages, buildings and tents. Keep a minimum
clearance of 100cm from all sides of the
smoker to all overhead construction and 100cm from
any walls or rails.
- Never use in or on recreational vehicles and/or
boats.
- Never use this product for anything other than its
intended purposes. Never use this smoker as a heater.
- Do not use or store flammable materials in or near this
appliance.
- Smoker is HOT while in use and after use.
- Keep children and pets away from the smoker at all
times.
- Do not spray aerosoles in the vicinity of this appliance
while it is in operation.
- Do not modify this appliance and do not use
unauthorised spare parts.
- Do not place articles on or against this appliance.
- Avoid touching hot surfaces. Always wear protective
gloves or mitts when operating the smoker.
- Do not allow anyone to conduct activities around
the smoker during or following its use until the unit has
cooled. The smoker is hot during operation and remains
hot for a period of time following its use.
- Never move the smoker when it is in use. Allow the
smoker to cool below 100ºF (38ºC) before moving
or storing it.
- Always wear shoes and protective clothing during
operation of this smoker.
- Accessory attachments and cookware not supplied
with this smoker are not recommended for use.
- Perform a leak test before each use of the smoker.
(See page 18).
- Keep the gas supply hose away from any heated
surfaces.
- Never attach a gas cylinder, move or alter ttings
when the smoker is hot or in use.
- Do not attempt to disconnect any gas tting while
the smoker is in operation.
- Never use a gas cylinder if it appears to have dents,
gouges, bulges, re damage, erosion, leak age, excessive
rust, or other forms of visible
external damage. The cylinder may be hazardous and
should be checked by a liquid propane supplier.
- Before each use, inspect gas hose for any signs
of damage and check all nuts and bolts to be sure
that they are tight and secure.
- When lighting your smoker, do not cover the
burners or restrict airow from the burners. An
explosion could occur.
- When lighting your smoker, always have both doors open.
OUTDOOR USE ONLY
SAVE AND FILE THESE INSTRUCTIONS FOR FUTURE REFERENCE
IF A BURNER DOES NOT IGNITE, TURN OFF THE CONTROL KNOB AND GAS AND WAIT 5
MINUTES BEFORE TRYING TO LIGHT IT AGAIN. IF A BURNER GOES OUT DURING OPERATION,
FIRST TURN THE CONTROL KNOB OFF, THEN THE GAS CYLINDER OFF.

5
READ ALL SAFEGUARDS AND INSTRUCTIONS THOROUGHLY!
YOUR SAFETY IS VERY IMPORTANT – FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT IN
PROPERTY DAMAGE OR PERSONAL INJURY.
DANGER DANGER
• Keep clear of the smoker hose. Tripping over
the smoker hose may result in the spilling of
HOT grease or water, causing personal injury
or property damage.
• In the event of an oil/grease fire, immediately
turn off gas supply and call the fire
Department. Do not attempt to extinguish
a fire with water. A type BC or ABC fire
extinguisher may in some cases contain the
fire.
• Keep your hands, hair and face away from
the burner flame. Do not lean over or in to
the smoker when lighting the burners. This
smoker has an open flame. Be careful of loose
hair and clothing during operation, which could
catch fire.
• After use, always turn the control valve OFF
first, then the gas cylinder valve OFF.
• Always allow the hot water from the water bowl
to cool completely below 100ºF (38C) before
moving to avoid the possibility of severe burns.
• Never use glassware, plastic, or ceramic
cookware in this smoker.
• Always disconnect the gas cylinder from your
smoker when not in use.
• Do not store a spare LP-gas cylinder under or
near the smoker.
• Gas cylinders must be stored outdoors, out of
reach of children, and must not be stored in a
building, garage, or any other enclosed area.
• If you smell, hear or see gas escaping,
immediately get away from the gas cylinder and
call the Fire Department.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR SMOKER.
SAVE THESE INSTRUCTIONS
WARNING
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT USE OR STORE FLAMMABLE MATERIALS IN OR NEAR THIS APPLIANCE.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT MODIFY THIS APPLIANCE.

6
A.HARDWARE PACK

7
B. PARTS LIST
Primary Components
Item Description Qty Item Description Qty
A Smoker Stack Assembly 1 L Burner & Control Unit 1
B Side Handle 2 M Front Leg-Right 1
C Temperature Gauge 1 N Front Leg-Left 1
D Door Handle 2 O Water Bowl 1
E Cooking Grate 6 P Upper Door 1
F Cooking Grate Support 12 Q Lower Door 1
G Smoker Body 1 R Wood Chip Box Lid 1
H Back Leg-Right 1 S Wood Chip Box 1
I Grease Cup 2 T Back Leg-Left 1
J Door Latch 3 U Back Support Pipe 1
K Support Bracket 2
Product Dimensions: 80.2cm(w) x 52.2cm(d) x 145cm(h)
In order to properly assemble your smoker, you will only need two tools (tools not included):
- Philips head screwdriver
- shifter or 3/8” & 7/16” wrench
Be sure to have a friend help. The smoker is heavy and must be moved around during assembly and before use.
To use your smoker immediately after assembly, have an LP gas cylinder lled by an authorised LP dealer or
cylinder exchange center.
Also, be sure to have your choice of avouring wood readily available. (LP gas cylinder and avouring wood are
not included).
For further assistance, including missing or damaged parts, call 1300 799 787.
Read all safeguards and
assembly instructions
before assembling and
operating your smoker.
Before assembling your
new smoker, unpack
all parts from the box.
Carefully remove all
packing material
and layout all the parts
for easy access and
identication. Do not
discard the carton or
packaging until your
smoker is fully assembled
and operating to your
satisfaction.
A
B
C
D
E
F
G
H
I
J
K
LM
N
O
P
Q
R
S
T
U

8
C. ASSEMBLY INSTRUCTIONS
STEP 1
Locate: Rear Leg-Right (H), Rear Leg-Left (T), Front
Leg-Right (M), Front Leg-Left (N), Smoker
Body(G), twelve M6x12 screws (AA)
Note: The doors are attached to the Smoker Body.
Tools needed: Philips head screwdriver
Procedure:
• CAUTION: Remove the Upper (P) and Lower (Q)
Doors before beginning assembly.
• Attach Rear Leg-Right (H) & Rear Leg-Left (T)&
Front Leg-Right (M) & Front Leg-Left (N) to the
Smoker Body (G) using twelve M6x12 screws (AA).
STEP 2
Locate: Burner & Control Unit (L),
six M6x12 screws (AA)
Tools needed: Philips head screwdriver
Procedure:
• Turn the Burner & Control Unit (L) upside down
and place it on the bottom of the Smoker Body
(G). Align the four bottom mounting holes on the
Burner & Control Unit (L) with the holes on the
Smoker Body (G). Secure with four M6x12 screws
(AA). Tighten screws.
Note: The control knob should be on the same side as
the door.
• Align the mounting holes on the side of the
control panel with the front legs and secure with
two M6x12 screws (AA). Tighten screws.
WARNING
DO NOT HANDLE SMOKER BY THE CROSS BAR ON SMOKER CABINET.
DO NOT LIFT OR MOVE USING THIS CROSS BAR.
T
G
H
N
M
AA
G
AA
L
NAA
M

9
STEP 3
CAUTION: This unit is HEAVY! Do not
attempt this step without assistance!
Locate: Smoker Stack (A), four M6x12 screws (AA)
Tools needed: Philips head screwdriver
Procedure:
• With the assistance of a helper, stand the unit
upright on its legs on a rm and level surface.
(Make sure that the legs are attached). Place
the Upper (P) and Lower (Q) Doors back onto
the hinges of the Smoker Body (G) and close
the doors. Position the square Smoke Stack (A)
with control arm to the left as shown. Using four
screws (AA), attach square Smoke Stack (A) to
the top of Smoker Body (G). Securely tighten with
a Phillips screwdriver.
STEP 4
Locate: Two Support Brackets (K),
eight M6x12 screws (AA)
Tools needed: Philips head screwdriver
Procedure:
• Attach Support Bracket (K) to Smoker Body
(G) using four M6x12 screws (AA). Repeat for
remaining Bracket (K).
STEP 5
Locate: Three Door Latches(J),
six M4x10 screws(BB)
Tools needed: Philips head screwdriver
Procedure:
• Attach the three Door Latches (J) to Smoker
Body (G) using two M4x10 screws (BB).
G
A
AA
K
G
AA
JBB
G

10
STEP 6
Locate: Two Side Handles (B),
eight M6x12 screws(AA)
Tools needed: Philips head screwdriver
Procedure:
• Attach Side Handle (B) to Smoker Body (G) using
four M6x12 screws (AA).
• Repeat on other side.
STEP 7
Locate: Two Door Handles (D), four M6x12
screws(AA), four M6 nuts (CC)
Tools needed: Philips head screwdriver and wrench
or plier
Procedure:
• Attach Door Handle (D) to Upper Door (P) using
two M6x12 screws (AA) and two M6 nuts (CC).
• Repeat for Lower Door (Q).
STEP 8
Locate: Wood Chip Box Lid (R), Wood Chip Box (S)
Tools needed: None
Procedure:
• Place the Wood Chip Box Lid (R) directly onto the
Wood Chip Box (S) and slide the Wood Chip Box
onto the Bottom Support Bracket (K) located on
the inside of the Smoker Body (G).
G
B
AA
D
Q
P
AA
CC
G
S
R
K

11
STEP 9
Locate: Water Bowl (O)
Tools needed: None
Procedure:
• Slide the Water Bowl (O) onto the Upper Support
Bracket (K) inside the Smoker Body (G).
STEP 10
Locate: Twelve Cooking Grate Supports (F)
Tools needed: None
Procedure:
• Insert the Cooking Grate Supports (F) into the
corresponding holes inside the Smoker Body (G)
starting from the bottom up.
Note: There are 12 possible positions to install the
Cooking Grates. Each cooking grate can be adjusted
to your desired position.
O
G
K
F
G
CAUTION
The water bowl and wood chip box must be inserted over the burner during operation. This is to protect
the burner from falling particles, grease drippings and accidental spill over from the water bowl.

12
STEP 11
Locate: Six Cooking Grates (E)
Tools needed: None
Procedure:
• Slide the Cooking Grates (E) onto the Grate
Supports (F) inside the Smoker Body (G).
STEP 12
Locate: Temperature Gauge (C)
Tools needed: Wrench or Plier
Procedure:
• First, Remove the pre-assembled nut from the
Temperature Gauge (C). Insert the probe of the
Temperature Gauge through hole of the Upper
Door (P) from the outside. Secure with nut
from inside panel. Tighten with wrench. Do not
overtighten.
STEP 13
Locate: Grease Cup (I)
Tools needed: None
Procedure:
• Slide the Grease Cup (I) onto the Grease Cup
Support of the Smoker Body (G) bottom.
• Repeat on the other side.
STEP 14
Locate: Back Support Pipe (U), two M6x65 screws
(FF), two washers (EE), two nuts (DD)
Tools needed: Philips head screwdriver and
wrench or plier
Procedure:
• Attach the Back Support Pipe (U) to Rear Legs
using two M6x65 screws (FF), two washers (EE)
and two nuts (DD).
G
F
E
C
P
I
G
H
U
T
FF
DD
EE

13
Assembly of your smoker is now complete. The following image shows how the assembled unit should look.
IMPORTANT
THE WATER BOWL AND WOOD CHIP
BOX MUST BE INSTALLED IN THE UNIT
DURING USE. EVEN IF YOU ARE NOT USING
SMOKING CHIPS OR WATER, THESE MUST
BE INSTALLED IN THE CORRECT POSITION
TO STOP GREASE DRIPPINGS FROM
FALLING ON THE BURNER.

14
D. THE GAS SYSTEM
GAS AND REGULATOR INFORMATION
This smoker is designed for universal liquid propane
gas (ULPG) use only. Gas bottles with a “POL” low
pressure connection are to be used with this smoker
Suitable regulators must have an outlet pressure
of 2.75 kPa. You must have the proper regulator
and bottle in order for the smoker to operate
safely and efciently. Ensure that a 100% universal
propane rellable gas (ULPG) cylinder currently
certied to Australian Standard AS2030.1:2009 is used.
Do not use disposable gas cylinders. Please note the
hose and regulator supplied with this smoker are of an
approved type and are specically designed for use
with your smoker.
CONNECTING THE HOSE AND REGULATOR TO THE
GAS BOTTLE
• This appliance is not intended to be connected to
household or consumer piping.
• Only use the hose and regulator assembly supplied
with this appliance for direct connection to the gas
cylinder – DO NOT USE ADAPTORS.
• Check the gas hose for any damage or signs of
abrasion before each use.
• Keep the hose clear of sharp edges and hot
surfaces.
• Avoid twisting or kinking the exible hose.
• If damaged, do not use the hose and replace it
immediately. If there is any doubt, contact the
customer service line on 1300 799 787.
• Check the gas cylinder control knob is in the off
position. To turn off it should be turned clockwise
to a full stop.
• Check the control knob on the smoker is in the off
position.
• Hold the regulator in one hand and insert the
nipple into the gas bottle outlet. Be sure the nipple
is centered in the outlet. Use care not to cross
thread the connection.
• Hand tighten the coupling nut anti clockwise until it
comes to a rm stop.
• Firmly tighten by hand only. Do not use tools.
BE SURE TO CHECK FOR LEAKS AT ALL
CONNECTIONS
DANGER
ALL INSTRUCTIONS AND SAFEGUARDS
MUST BE FOLLOWED TO PREVENT FIRE, PROPERT Y DAMAGE, OR PERSONAL INJURY.

15
Please note that the hose is already tted to the
valve on the underside of the control panel of the
smoker. You do not have to adjust this connection
but should leak test this once the hose and
regulator are connected to the gas cylinder.
DO NOT DISCONNECT HOSE FROM VALVE.
FOR STORAGE AND CYLINDER EXCHANGE,
DISCONNECT THE CYLINDER ONLY.
DO NOT DISCONNECT HOSE FROM APPLIANCE.
— If you need a replacement hose and regulator or have any queries on the gas system, please call
our Customer Service line on 1300 799 787.
LEAK TESTING
Open the gas control valve on the cylinder. Check for leaks by brushing a solution 1/2 water and 1/2 soap over
all gas system joints, including all valve connections, hose connections and regulator connections. DO NOT
USE AN OPEN FLAME to test for leaks at anytime. If bubbles form over any of the joints, there is a leak. Turn
off the gas supply and re-tighten all joints. If bubbles form again, do not use the smoker. Please contact
customer service line on 1300 799 787. Check for leaks annually or whenever the gas cylinder is refilled.

16
E. OPERATION: BEFORE USE
PRE-USE PROCEDURES:
Prior to cooking in your smoker, it is important to
“season” your smoker. Seasoning seals the paint and
interior of the smoker to enhance avouring, durability
and overall performance. This is also referred to as the
“breaking-in” process.
To season your smoker, simply place woodchips into the
wood chip box and water in the water bowl and re up
your smoker. Burn at a low temperature (with no food
inside) for 45-60 minutes. Once this is complete, let the
smoker cool and clean out the used water and ash from
the wood chips box. Once this process is complete, the
interior of your smoker will have a ne coat of residue
that will help protect your smoker.
ADDING WATER:
To add water prior to cooking, simply remove the water
bowl and ll it with water – up to 1” (2.5cm) below the
rim. Then place the bowl back onto the rack.
To add water whilst the smoker is in operation, DO NOT
pull out the water bowl beyond the rack. Instead using
protective mitts and a watering can or cup, add water
directly to the bowl.
To obtain extra avour, you can add herbs or marinade to
the water in the water bowl.
For easy cleaning, you can line the water bowl with
aluminium foil before each use.
CAUTION: The water bowl will get very hot during use.
Avoid handling it and always use protective mitts when
handling any hot compontents.
ADDING WOOD:
To add wood prior to cooking, simply remove the wood
chip box, take off the lid and add your choice of avoured
hardwood chips. The amount and type of wood you use is
up to you. Never use treated wood. Once you have added
the wood chips, place the lid back onto the top of the box
and place the box inside the smoker.
To add wood chips whilst the smoker is in use, use
protective mitts and long tongs or pliers to remove the
box lid. Then add more wood chips without removing the
box. It is not recommended you remove the wood chip
box whilst smoking is in operation.
WARNING: Do not use or treated woods with this
smoker.
CAUTION: The wood chip box and lid get very hot during
use. Avoid handling them and always use protective
mitts when handling any hot compontents.
USING FLAVOURED WOOD:
• Small hardwood chips work best with this smoker.
• Use dry hardwoods such as hickory, pecan, apple,
cherry or mesquite.
• Hardwood pellets can be used.
• Most fruit or nut tree woods produce excellent
smoke avour.
• Do no use resinous woods such as pine or plywood.
These will produce unpleasant avours.
• Most smoke avouring takes place within the rst
hour of smoking. Less is often more and no more
wood chips maybe required after this rst hour.
• Experiment with different types and quantities of
wood chips, depending on what meats or sh you
are smoking. Different woods can also be mixed
together.
• To produce more smoke and to prevent fast burning,
pre-soak the wood chips in a separate bowl of water
for at least 20 minutes prior to smoking. Or, wrap
the chips in perforated aluminium foil.
WARNING: Wood pellets must never be soaked in water.

17
F. OPERATION: LIGHTING
LP GAS LIGHTING PROCEDURE:
1. Check all connections for leaks using the leak test as
explained on page 15.
2. Open the smoker door.
3. Be sure the burner control knobs is in the “OFF”position.
4. Open the LP cylinder valve 1-1/2 turns by turning counter-
clockwise.
5. To light the unit with the push-button ignition,push in and
turn one burner control knob counter-clockwise to the
HIGH/LIGHT setting. Then repeat for the other burner.
Please Note: You must keep the control knobs pushed in to
allow the burner to initially light.
6. Immediately push the igniter button to click it several times
(you should see a small spark jumping from the end of the
electrode rod to the side of the burner). If a burner does
not light within 3 to 5 seconds, turn the burner control knob
OFF and wait 5 minutes before repeating the steps again. If
burner still fails to light, try match lighting the smoker using
the instructions below.
7. Once both burners are lit, close the door to allow heat
to accumulate. The dampers can then be adjusted to the
desired setting to allow proper air ow and combustion.
Damper adjustment tips are listed on the next page.
To match light the burners, repeat steps 1 through 5 of the
igniter lighting system above and continue with the following
procedure:
Remove the wood chip box and its rack from inside the smoker.
Quickly turn one control knob to the light position.
Strike a paper match and drop it into the burn chamber, next to
the burner. Repeat for the other burner.
If the burner does not light within 4 or 5 seconds, turn the
control knob OFF, wait for 5 minutes, and repeat the process.
If the burner ame is accidentally extinguished, turn the control
knob OFF, wait for 5 minutes before opening the door, and
repeat the lighting procedure.
WARNING
NEVER ATTEMPT TO LIGHT THE SMOKER WITH THE
DOORS CLOSED
OPEN BOTH DOORS TO LIGHT SMOKER
CAUTION
The water bowl and wood chip box must be inserted over the burner during operation. This is to protect
the burner from falling particles, grease drippings and accidental spill over from the water bowl.

18
G. OPERATION: COOKING
DAMPER ADJUSTMENTS
Temperature maintenance is best controlled
by different damper adjustments. The key to effective
smoking is to watch your temperature gauge on the door
and adjust the damper accordingly.
Opening the dampers helps to exhaust both the heat
and smoke. This will make the smoker run cooler.
Closing the dampers will make the smoker run hotter.
WARNING: THE DAMPERS SHOULD NEVER BE FULLY
CLOSED.
COOKING INSTRUCTIONS
IMPORTANT: Before each use, inspect and leak test the
hose and the connection to the LP gas cylinder. If there is
evidence of abrasion, wear, cuts or leaks, the hose must
be replaced before the smoker is used. Refer to the “leak
test” instructions in the LP Tank connection portion of this
manual.
• Fill the wood chip box with avouring wood chips and
place the box inside the smoker as instructed in the
assembly section of this manual. Refer to the section
that explains avouring wood for recommended use
of avouring wood.
• Place the water bowl inside the smoker in the lowest
rack position as explained in the assembly section of
this manual. Carefully ll the water bowl with water
or marinade up to 1 inch(2.5cm) below the rim. A full
bowl will last for approximately 1.5 - 2 hours. Do not
overll or allow water to overow from the water
bowl.
• Insert or adjust the cooking grids into the desired
rack positions. For better access to the food with
tongs or spatulas, make sure the grid wires run front
to back as explained in the assembly section of this
manual.
• You are now ready to light the burners. Refer to the
Lighting Procedure on the previous pages of this
manual.
• The heat from the burners will allow the wood
chips to burn, causing the avouring smoke to
accumulate. Adjust the dampers to control the heat.
• Important - wait until you see the rst signs of
smoke to add your food to the smoker. If your food
is added as soon as you start to heat the wood
chips, the food may seal and reduce the amount of
smoke avour.
• Smoking for 2 to 3 hours at the ideal constant
cooking temperature of 225ºF to 250ºF (110ºC to
120ºC) will get the best results. This temperature
is according to the temperature gauge mounted
on the front of the smoker.For more tender and
heavily smoked meat, a lower temperature may be
preferred. If time is critical, a higher temperature
range is recommended.
• Check the water level periodically and add water
if low. For best results and to retain heat, avoid
opening door of the smoker while in use. When
the door must be opened, only open it briey. The
smoker will quickly resume cooking temperature
after the door is closed.
• Always use a meat probe thermometer to ensure
food is fully cooked before removing it from the
smoker.
• After each use, and after the smoker is cooled,
carefully remove the water bowl from the smoker,
empty the water, and clean the water bowl.
SHUTTING THE SMOKER OFF
WARNING: The smoker can become very hot while in
use. Do not touch any portion of the smoker except for
the door handle and burner control knob. It is always
best to use protective mitts.
• Turn each burner control knob off by pushing in
and rotating clockwise at a time. The burner ame
should then go out.
• Turn off the LP cylinder valve by turning the knob
clockwise until it stops.
• Follow all warnings and safety precautions before
removing meat from smoker or preparing the unit
for storage.
WARNING
BE CAREFUL WHEN HANDLING THE COOKING RACKS IF THE
SMOKER HAS BEEN IN OPERATION THEY WILL BE HOT.
USE A PROTECTIVE GLOVE OR MITT.
BE CAREFUL NOT TO EXTEND THE COOKING RACKS FULLY
WHEN THE SMOKER IS IN OPERATION.
THE COOKING RACKS SHOULD ONLY BE REMOVED FULLY WHEN
THE SMOKER HAS BEEN TURNED OFF AND HAS COOLED FOR
THE CLEANING PROCESS

19
I. AFTER USE SAFETY AND MAINTENANCE
WARNING
• Use caution when lifting and moving the smoker to avoid strains or back injury. 2 people are
recommended to lift or move the smoker.
• DO NOT store the smoker near gasoline or other combustible liquids or where combustible vapour
may be present. Keep the area around the smoker clear and free of combustible materials and vapors.
• DO NOT store this smoker in an area accessible to children or pets. Store the smoker in a dry, protected
location.
• DO NOT allow anyone to conduct activities around the smoker following use until it has cooled. It is hot
during operation and remains hot for a period of time following use.
This smoker becomes extremely hot. Allow the smoker to cool completely before handling. If you must
handle the smoker whilst it is hot, ALWAYS wear protective mitts or heat resistant gloves. Allow the
smoker to cool before cleaning the racks, water bowl and wood chip box.
CARE AND MAINTENANCE TO BE PERFORMED AFTER EACH USE:
CAUTION: All care and maintenance procedures are to be performed only when the smoker is turned off
and fully cooled.
• Clean the water bowl and cooking grids with hot, soapy water. Rinse and dry thoroughly. You may prefer
to coat the water bowl and cooking grids lightly with cooking oil or cooking spray.
• Frequently check and clean the venturi and the burners for insects and insect nests. A clogged tube
can lead to re outside the smoker. Also make sure the smoker does not have any foreign objects
obstructing the ow of combustion and ventilation of air.
• To clean the inside and outside of the smoker cabinet, simply use damp cloth. Spray washing with a
water hose is not recommended. All moisture should be wiped away and not allowed to stand inside or
on top of the smoker.
• Once cleaned, you may prefer to lightly coat the interior of the smoker cabinet with cooking oil or
cooking spray. If rust is present on the exterior surface of the smoker, clean the area with steel wool or
emery cloth and coat with cooking oil or touch up with heat resistant paint.
• NEVER apply additional paint to the interior of the smoker. If rust is present on the interior of the
smoker, clean it thoroughly with steel wool or emery cloth and lightly coat the area with cooking oil or
cooking spray to help minimise recurring rust.
• When an LP tank is not connected, and to help prevent dirt or other foreign particles from clogging the
regulator, hang the end of the regulator hose from the side handle.
• To protect your smoker from weather, always keep your smoker covered while not in use. PVC
protective covers are available and can be purchased as an optional accessory.
• The smoker may be stored indoors only if the gas cylinder is disconnected and removed.
DO NOT MODIFY THE SMOKER OR USE UNAUTHORISED PARTS.
ANY SERVICING SHALL BE CARRIED OUT BY AUTHORISED HARK PERSONNEL.
WE RECOMMEND HAVING YOUR GAS SMOKER CHECKED BY AN AUTHORISED HARK SERVICE AGENT EVERY 3
YEARS.

20
J. TROUBLE SHOOTING
PROBLEM POSSIBLE CAUSE PREVENTION/ CURE
Burner will not light No gas flow Check LG Gas cylinder is full. Replace gas cylinder.
Obstruction of gas flow Check for bent or kinked regulator hose.
Clean burner ports.
Burner is off the valve Re-engage burner onto the valve.
Spider webs or
obstruction in venturi
Clean venturi.
Burner ports blocked Clean burner ports.
Bad piezo ignitor spark Check to see if burner will match light.
Check to see if piezo electrode is producing spark.
The spark should be visible and jumping from the
ignitor to the burner. If you cannot see any spark
you may need to slightly adjust the position by
bending the electrode a little closer or further away
from the burner.
Replace piezo ignitor or replace the piezo wire.
Irregular flame pattern.
Flame does not run the
full diameter of burner
Burner ports blocked Clean burner ports.
Flame is yellow or orange Burner may be blocked Clean burner ports.
Spider webs or
obstruction in venturi
Clean venturi.
Food residue or grease
on burner
Clean burner.
Burner is off the valve Re-engage burner onto the valve.
Burner may have residue Turn burner to high setting for 5 mins and burn
with the door open.
Burner will not stay alight Gas Bottle is empty Check LG Gas cylinder is full. Replace gas cylinder.
Flame Failure Device
(FFD) sensor is not
positioned correctly
Reposition FFD sensor. Refer to page 21 of manual
for instructions.
FFD device is faulty. Replace FFD.
Flare up Grease build-up Make sure the water pan and the wood chip box are
inserted in correct position.This is to protect the
burner from falling particles, grease drippings and
accidental spill overs from the water bowl.
IF YOU HAVE ANY QUESTIONS OR QUERIES ABOUT THE OPERATION OR MAINTENANCE OF YOUR GAS
SMOKER PLEASE CALL THE CUSTOMER SERVICE NUMBER ON 1300 799 787 OR [phone] OR EMAIL
[email protected]