Harman Kardon MAESTROKITCHEN MK100 User manual

harman/kardon Service Manual
MAESTROKITCHEN MK100
Sound system.
Released EU2012 Harman Consumer Group, Inc. Rev 0, 3/2012
8500 Balboa Boulevard
Northridge, California 91329
CONTENTS
PACKING, SPEAKERS 2
PACKING, CONTROL UNIT 3
PACKING, SHIPPING 4
EXPLODED VIEW AND PARTS 5
PARTS LIST 6
UNIT ASSEMBLY PROCESS 8
SCHEMATIC DIAGRAMS 22

Harman Kardon
MK 100 Service Manual
Page 2 of 47

5050000184H7 FRONT EPE 125*100*55MM FOR NM-400-MM
1/1
Cable Kits 4000mm BLK C19922045(鈺滿榮)
3064000006Y7
11
1/1
AC/DC ADAPTER 100~240V 24V 5A STD-24050
2112000104A7
10
3
2
5050000186H7 RIGHT EPE 251*125*115MM FOR NM-400-MM 1/1
1
LEFT EPE 251*125*115MM FOR NM-400-MM 1/1
xxx XXXXXXXX 1/1
Q'TY
DESCRIPTIONP/NITEM
1/1
1/1
4
5
1/1INNER BOX FOR NM-400-MM
508000062147
1/1
REMOTE CONTROLLER 2400~2525MHz 13KEY RB85A00(REMOTE SOLUTION)
2020000022R7
6
1/1
PE BAG 380*240mm DA-903/TLR (東誠)
5010000125H7
7
8
9
xxx XXXXXXXX
1/1
5050000185H7
501000019687 PE BAG 850*320MM FOR NM-400-MM(東立)
16
15
14
13
19
20
12
21
22
3060000026W7 1/1
BRACKET KITS PE BAG W/RECYCLE LOGO FOR NM-400-MM(廣迎)
4025700012P7
4010000042G7 PLASTIC FOOT KITS PC+ABS Black PE BAG W/RECYCLE LOGO FOR NM-400-MM(和興)
1/1
PWR CORD CABLE 2000mm KE-23+KE-24 BLACK(健力)
1/1
6160000023R7 Hardware, Screw, M3x5mm, Philips Flat head, Black 8PCS/BAG
OUT CARTON 676*267*292MM FOR NM-400-MM
5030000504N7
1/2
GIFT BOX FOR NM-400-MM
1/2
CARTON SHEET 669*267MM FOR NM-400-MM
5160000574N7
MM14901350D Product S/N Label NM-400-MM HARMAN
1/1
5080000622M7 1/1
FM ANTENNA 50ohm LENGTH 2900mm GY197HT0220-C002(WIESON)
3010000137D7
1/1
1/1
1/1
MM108230107 Carton Label for NM-400-MM Harman 23
4240000215E7 I-Device Pad for NM-400-MM Harman(cookplAY)(瑞成) 1/1
5230000324D7 Paper tray for NM-400-MM 1/1
17
18
24 5160000606N7 Paper Sheet 447*70mm for NM-400-MM(進揚) 1/1
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MK 100 Service Manual
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REFERENCE VIEW
TOP VIEW
SCALE 1:1
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MK 100 Service Manual
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MK 100 Service Manual
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MainBoard
Description
Marvell Aspen L 400MHz
DDR2 128MB for Aspen
Flash MTFC2GGQDM-WT 2GB => 256MB
MCU MSP430F4132IRGZ (TI)
CPLD IC 3.3V LC4032V-75TN48C 7.5ns TQFP 48PIN SMD(LATTICE)
CPLD IC LC4032ZE-7TN48C 7.5ns TQFP 48PIN SMD(LATTICE)
POWER IC MAX8660ETL+ QFN 40PIN H=0.8 (MAXIM)
DC-DC CONVERTER IC 1A SC194BMLTRT MLP 10P H=1 SMD(SEMTECH)
DC/DC CONVERTER IC ZT7103S SOT23 5PIN H=1.4 SMD(ZILLTEK)
IC RTC ISL1208IB8Z SOP-8 H=1.75mm SMD(IINTERSIL)
X`TAL SMD 32.768KHz 20ppm/12.5pF G53270001(
亞陶
ECERA)
CHIP MONO 0805 22uF/6.3V +-10% X7R C2012X7R0J226KT SMD(TDK)*10
CHIP MONO 0603 10uF/6.3V +-20% X5R C1608X5R0J106MT SMD(TDK)*12
CHIP MONO 1210 100uF 6.3V +-20% X5R C3225X5R0J107MT SMD(TDK)*3
CHIP TAN D 220uF/10V +-20% 0.5ohm 7.3*4.3*2.8MM T491D227M010AT SMD(KEMET)*8
CHIP MONO 1206 100uF 6.3V +-20% X5R GRM31CR60J107ME39L SMD(MURATA)*2
CHIP MONO 1210 47uF 16V +-20% X5R GRM32ER61C476ME15K SMD(MURATA) *12
CHIP ELECT 100uF/16V +-20% 105
℃
φ8*6.2MM EEEFC1C101P SMD(PANASONIC)
LOW CAPACITANCE TVS DIODE ARRAY VRWM:5V15KV/8KV SRV05-4.TCT SOT-23 6P H=1.45 SMD(SEMTECH)
INDUCTOR 2.2uH +-30% 2.04A 4.7*4.7*3mm MSCDRI-4D28-2R2N SMD(MAG. LAYERS)*3
INDUCTOR 3.3uH +-20% 1.3A 3*3*1.5mm MLPS-3015-3R3M SMD(MAG. LAYERS)*2
REG IC 1.25V/0.9V RT9173PS 1.5A SO8 H=1.75 SMD(RICHTEK)*2
LDO REGULATOR IC 1.8V 1.5A SOT-223 ADP3339AKCZ-1.8-RL 3P H=1.7 SMD (ADI)
CON,BTB,DF12-60DS-0.5V ,0.5mm 60PIN 2*30P,SMD(HIROSE) *2
Connectors
Cables
PCB ( 6 layers)
Others - Resisters/Inductors/Capacitors ….
AudioBoard
Description
AMP IC DIGITAL AUDIO PROCESSOR STA309A TQFP 64P H=1.6 SMD(ST)
AMP IC QUAD HALF BRIDGE STA508 SMD(ST)
AMP IC TJM4558CD Wide Bandwidth Dual Bipolar Operation Amplifiers SO8 (ST)
MOSFET N 19A 30V SiS402DN-T1-GE3 PowerPAK SMD (VISHAY)
IC SWITCHING MP8676DN STEP DOWN 42V 4.5A SOIC8
ELECT CAP 1000uF/25V 105℃φ12.5*20 P=5MM KY (NCC) *7
220uF/50V 10*16 P=5mm KY (NCC) *8
INDUCTOR 10uH +-20% 4.4A 10.3*10.5mm SCDS104R-100M-N SMD(CHILISIN) *8
CHIP MONO 1210 22U/25V +-20% X5R C3225X5R1E226MT SMD(TDK)*6
SURGE SUPPRESSOR 0603ESDA-MLP7 SMD(BUSSMANN)
Others - Resisters/Inductors/Capacitors ….
Heatsink
4mm screw banana plug pair *1 female - Right Speaker
4mm screw banana plug pair *1 female - Left Speaker
4mm screw banana plug pair *1 female - Subwoofer
PowerBoard
Description
FS510T POWER CORD (JP)PWR-001-002 (LONGWELL)
ower Cable 8 Pin L=100mm GHT0220RA-007
Power Cable 6 Pin L=130mm GHT0220RA-008
20uF/50V 10*16 P=5mm KY (NCC)
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MK 100 Service Manual
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CHIP MONO 1210 10uF 35V +-10% X5R T=1.9GMK325BJ106KN-T SMD(TAIYO YUDEN)*6
CHIP MONO 1206 22uF/16V K/X5RGRM31CR61E226K(MURATA)*4
CHIP TAN X 100U/25V +-20% T491X107M025AH SMD(KEMET)
CAP TAN 220uF 16V +-20% SMD 7. 3*4.3 TAPING 0.5OHM (KEMET) *2
MOSFET N 19A 30V SiS402DN-T1-GE3 PowerPAK SMD (VISHAY)
STEP DOWN CONU IC 32V 3A MP2403DN-LF-Z SOIC8 H=1.73 SMD(MPS)
STEP DOWN CONU IC 30V 6A MP8670DN-LF-Z SOIC H=1.7 SMD(MPS)
Others - Resisters/Inductors/Capacitors ….
TouchPanelBoard Description
FFC Cable 68 Pin P=0.5mm L=120mm A68120C3344NB (E&T)
RF IC Remote nRF24L01+ QFN20
Azotek IQS221 touch/proximity IC 9 channel (Holystone)
FPC Connecter 68 Pin P=0.5mm 91505-06801 SMD (Aces)
FPC Connecter 50 Pin P=0.5mm Top 88706-5001 SMD (Aces)
SURGE SUPPRESSOR 0603ESDA-MLP7 SMD(BUSSMANN)
PCB*2 ( one is 4 layers , the other one is 2 layers )
Others - Resisters/Inductors/Capacitors ….
Remote Controller Description
nRF24L01 (NORDIC)
Crystal 16MHz
MCU ATMEGA48-24AI ( Atmel)
PCB ( 2 layers)
Other Components
Upper/Bottom/Battery Casing
Coin Type Lithium Battery
Manufacturer Part
Number
Manufacturer Part Description Qty
241-030-05584-0BAE SUBWOOFER CABINET 1
249-ABS-05263-0BAE PORT TUBE 1
328-SPG-05890-0WAE INSULATION 360*170*10MM 2000# 2
320-0024-001 SUBWOOFER LF DRIVER 1
166-5045A3GCD-E SPEAKER CABLE BLK/RED 450MM UL2468#20AWG+T250/0.8T+T205/0.8T 1
352-AM04018C1507-E SCREW T4*18 4
RM-ETN0053K32PR-4A14 NXT DRIVER 2
166-507598GA-E CABLE 2
315-ABS-05276-0AAE TRIM PANEL 2
333-EVA-06047-0BAE EVA 38 DEGREE Φ102*1.0 2
333-EVA-06062-0BAE EVA 4 STRIPS PER TRIM PANEL 2
333-EVA-06074-0BAE EVA 6*1300*0.8 EVA BLACK 38 DEGREE 2
317-ABS-05209-0BAE SUBWOOFER TERMINAL COVER 1
350-EM03520D082-E SCREW T3.5*20 4
320-SR-05258-0BAE RUBBER GROMMET SR 50*10*1.0H 4
371-000-05303-E SCREW BAG ( M4*10 8 PCS PER BAG Black/Grey 4/4) 1
371-000-05304-E SCREW BAG ( 350-AM03512D136-E*20 PCS + PE BAG ) 1
376-000-01273-0BAE CABLE CLIP [BLACK ] 4
376-000-01273-0WAE CABLE CLIP [WHITE] 4
370-000-05112-E SPEAKER CABLE 5 M AWG# 18-30 RED INSULATED 1
370-000-05113-E SPEAKER CABLE 5 M AWG# 18-30 RED INSULATED AND SPADE PLUG ONE END 2
431-000-07371-E EPE 1
431-000-07372-E EPE 1
431-000-07369-E EPE 2
431-000-07370-E EPE 2
430-002-05462-E PEARL BAG 1
411-000-08967-E SERIAL NUMBER LABEL 1
400-000-09794-E BEAUTY CARTON 1
401-000-05340-E INNER SLEAVE 1
401-000-05341-E INNER SLEAVE 1
403-000-06054-E CARD BOARD INSERT 1
410-000-07040-E MODEL LABEL 1
376-000-01275-E OM 1
376-000-01275-E ACCESSORY BAG ( WIRE CHANNELS GREY x 2 + WHITE x 2 ) 1
156-H030012-E HEAT SHRINK TUBE φ3*12mm 4
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MK 100 Service Manual
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NABU
02/25/2011
MK-400 SO /230
Unit assembly process
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MK 100 Service Manual
Page 8 of 47

Bottom cover assembly process
Harman Kardon
MK 100 Service Manual
Page 9 of 47

Step 1 : PCB fixed on the bottom cover
Audio board
Power board
Main board
A
B
C
Use MACHINE SCREW with washer M3.0*L5.0mm x15pcs
Bottom cover
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MK 100 Service Manual
Page 10 of 47

Step 2: CD ROM fixed on the bottom cover
Screw (Hardware,Screw,M2.6*5mm,Philips Pan head, MACHINE,BLACK OXIDE) x4PCS
a. CD ROM FFC cable need through the frame hole
FFC CABLE 18PIN P=1mm L=200mm B18200C334FP25*10*5-R3
EMI CORE 65R@100MHz FP 25*10*5-R3(SPORTO
b. CD ROM FFC cable contact on the audio board
C. Use screw to fixed the CD ROM
Harman Kardon
MK 100 Service Manual
Page 11 of 47

Step 3: PCB cable contact
Power Control Cable 8Pin L=38
Power Control Cable 4Pin L=80
Power Control Cable 8P L=97
EVA form
PIN P=0.5mm L=50mm
Power board
Audio board
main board
Use nut to fixed
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MK 100 Service Manual
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Front cover assembly process
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MK 100 Service Manual
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Step 1 : PCB process and front cover assembly
a. Adhesive with reflection film tape on the PCB front side
b. PCB front side tape on the front cover
Use jig to fixed the position
CD touch PCB Power touch PCB
Harman Kardon
MK 100 Service Manual
Page 14 of 47

Step 2 : front cover PCB cable process
图6Navigation board
图7
CD touch board
图5
PCB Sticks on the front cover
FFC cable
Tape the sponge on the board back side:
CD TOUCH BOARD CUSHION PORON ML-32
POWER TOUCH BOARD CUSHION PORON ML-32
SPONGE
Harman Kardon
MK 100 Service Manual
Page 15 of 47

Step 3 : front cover LCD process
LCD cushion x 4pcs
LCD with core
a. LCD cushion on the front
cover
b. Put on LCD on the front cover
c. Add the electric conductivity
sponge on the LCD 4 corner
Harman Kardon
MK 100 Service Manual
Page 16 of 47

Step 4 : front cover backing plate process
1
3
91
2
8
5
2
4
1
0
1
1
76
EVA form
Tape on the backing plate
Backing plate
Fixed on the front cover
Hardware, Self-Tapping Screw, M3x8mm x 12pcs
CD Non-Woven Sheet Slit felt on the front side
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MK 100 Service Manual
Page 17 of 47

unit assembly process
Harman Kardon
MK 100 Service Manual
Page 18 of 47

Step 1 : front cover assembly and bottom cover assembly
Side screw x2pcs
13 4 2
Bottom side screw x4pcs
Cable contact
a. Front cover and
bottom cover assembly
b. Use screw to fixed
(6pcs)
c. cable contact on the
board
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MK 100 Service Manual
Page 19 of 47

Step 2 : Top cover slide into the assembly
1
2
12
Side screw x4pcs
1 2
453
Top side screw 5pcs
1342
Hardware, Screw, M3x5mm, Phillips Pan head, MACHINE, BLACK OXIDE (13pcs)
Rear side screw x4pcs
1
2
3
4
Hardware, Self-Tapping Screw, M3x8mm x4pcs
for the audio jack
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MK 100 Service Manual
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