Harper Turbo Vac 40RH Programming manual

TV 40
Turbo Vac 40RH
3-2017
OPERATOR’S & PARTS
MANUAL

TV 40 TV 40
Thank you for purchasing a Harper Turbo Vac.
As with all Harper products, the Harper Turbo Vac has been developed through tough design and
testing procedures to produce a machine that can be relied on. This manual gives assembly, oper-
ating, and service information for Model TV40 Turbo Vacs. Please read and understand all instruc-
tional material included with the Turbo Vac or its components before assembling and operating the
equipment.
A Turbo Vac can present hazards to an operator who follows unsafe procedures in either the
operation or maintenance of the unit. Therefore, SAFETY WARNINGS are presented at certain
locations in the text.
THIS SYMBOL: SAFETY WARNING!
MEANING: Failure to understand and obey this warning may result in injury to you or others.
Whenever this symbol is used, please pay very close attention to the information presented, and
make sure you fully understand. If you do not, contact your dealer or Harper Industries, Inc. for
clarication.
SAFETY WARNING!
ALL SHIELDS AND GUARDS MUST BE IN PLACE FOR PROPER AND SAFE OPERATION
OF THIS EQUIPMENT. WHERE THEY ARE SHOWN REMOVED IN THIS MANUAL, IT IS FOR
PURPOSES OF ILLUSTRATION AND INSTRUCTION ONLY. DO NOT OPERATE THIS
EQUIPMENT UNLESS ALL SHIELDS AND GUARDS ARE IN PLACE.
Harper Industries, Inc. is continually striving to improve the design and performance of its
products. We reserve the right to make changes in specications and design without thereby
incurring any obligation relative to previously manufactured products.
© 2017 Harper Industries, Inc.
The and Harper name is a registered trademark of Harper Industries, Inc. All other brand and
product names are trademarks or registered trademarks of their respective companies.
1

TV 40 TV 40
LIMITED WARRANTY
The Harper Turbo Vac is warranted against defects in workmanship and materials
for a period of TWELVE MONTHS from the original date of retail purchase to the
original purchaser.
Harper Industries will repair or replace, at our option, any part which our examina-
tion shows to be defective. Warranty is limited to parts, labor and ground freight
delivery of replacement parts. The user will pay freight charges for parts submitted
under this warranty.
No product or part may be returned for warranty consideration without
prior approval from Harper Industries.
This warranty does not apply to parts subjected to misuse, abuse, alteration, im-
proper or inadequate maintenance, or normal wear (including belts and broom).
Gasoline engines are not covered under this warranty. Refer to manufacturer’s
warranty for specic warranty information. Harper Industries, its agents or repre-
sentatives, make or imply no other warranties.
Evaporative Emissions Control System Warranty
The evaporative emission control system is warranted for two (2) years. If any
evaporative emission-related part on your equipment is defective in material or
workmanship, the part will be repaired or replaced by Harper Industries Inc..
Your evaporative emission control system may include parts such as: fuel tanks,
fuel lines, fuel line ttings, fuel caps, carbon canisters, canister mounting brack-
ets, carburetor purge port connection, lters, vapor hoses, clamps, control valves,
control solenoids, electronic controls, vacuum control diaphrams, purge valves,
liquid/vapor separator and other associated components.
Date of Purchase ________ / ________ / ________
Dealer’s Name _____________________________
Dealer’s Phone _____________________________
Table of Contents
OPERATOR SECTION
To the Owner or Operator............................................
Warranty Statement......................................................
Table of Contents..........................................................
Specications................................................................
Control Identication
TV40RH
Hopper..............................................................
Broom Motor....................................................
Air Return.........................................................
Hydraulic Reservoir..........................................
Hydraulic Pump................................................
Oil Cooler..........................................................
Safety Guidelines
Gasoline............................................................
Guards & Shields..............................................
Safety Decals....................................................
Battery...............................................................
Equipment Controls..........................................
Towing..............................................................
Hydraulics.........................................................
Before Operation..............................................
During Operation..............................................
Operations
Starting Operation.............................................
Stopping Operation...........................................
Unloading..........................................................
Adjustments
Broom Height....................................................
Hopper Door Latch...........................................
Height Adjustment............................................
Belt Tension......................................................
Hose Option......................................................
Stopping Operation...........................................
Flap Adjustment................................................
Edge Brush Option...........................................
Service & Maintenance
Blower Liner......................................................
Screens............................................................
Hydraulics........................................................
Grease Location.................................................
Service Schedule..........................................................
Troubleshooting............................................................
PARTS SECTION
Table of Contents
Electrical
TV 40H Electrical Schematic............................
Blower
Air Return.........................................................
Fan & Liner.......................................................
Blower Housing................................................
Broom
Hydraulic Res. Valve and Drive........................
Broom Wheels..................................................
Broom...............................................................
Finger Reel.......................................................
Hopper
Hopper & Return Screen..................................
Hopper Door & Latch........................................
Door Seal Assembly.........................................
Frame and Decals
Frame...............................................................
TV 40 Decals....................................................
Optional Equipment
Remote Hose Option - TV 40...........................
Edge Brush Option - TV 40..............................
1
2
3
4
5
5
5
5
5
5
6
6
6
7
7
7
7
8
8
9
10
10
10
11
11
11
12
12
12
13
14
14
15
16
117
18
1.1
2.1
2.2
2.3
3.1
3.2
3.3
3.4
4.1
4.2
4.3
5.1
5.2
6.1
6.2
2 3
Serial Number Machine ________________________
Serial Number Engine _________________________
RECORDS

TV 40 TV 40
Specications Control Identication
4 5
HOPPER
HYDRAULIC
RESERVOIR
BROOM MOTOR
AIR RETURN
OIL COOLER
HYDRAULIC
PUMP
Hopper* – The hopper stores up to 4 yards of
material.
Broom Motor* – The broom motor turns the
broom clock-wise, throwing material forward
and upward into the air stream.
Air Return* – Allows air to be put into the
‘recirculating’ effect which is common feature
among all Turbo Vacs.
Hydraulic Reservoir – The hydraulic reser-
voir on a TV40RH has a 20 gallon capacity.
Hydraulic Pump – The hydraulic pump on
the TV40RH is directly attached to the tractor
PTO.
Blower Housing* – Surrounds the fan and is
covered on the inside by a plastic liner.
Dump Cable* – Releases the hopper door.
Oil Cooler – The oil cooler prevents the
hydraulic oil from over-heating. Always keep
the ns free of debris.
Debris Flap* – Helps to keep vacuum
concentrated to the ground and to direct the
material from the broom into the suction.
Broom (optional)* – Assists material from
the turf into the suction of the blower.
Jack Stand* – Supports the front of the Tur-
bo Vac when it is not connected to a tractor.
During operation, the jack stand must be up,
with the wheel removed and in the transport
location.
* Denotes common features of both the TV40RE and TV40RH
DEBRIS
FLAP
BLOWER
HOUSING
JACK
STAND BROOM
DUMP
CABLE
(TO TOW VEHICLE)
Safety Features Minimal dust generated, quiet operation - 90 dB
Blower Drive Hydraulic motor powered by PTO pump
Blower Fan 25” diameter abrasion resistant steel with replaceable poly-liner
1 1/2” shaft with self-aligned bearings
Blower Discharge Access plate for inspection and easy liner replacement
Airow Re-circulated air system
Brush Drive Hydraulic motor direct drive
Engine PTO, gearbox pump
Hydraulics PTO driven
Hydraulic Oil Crown AW 46; ISO 46 Hydraulic Oil
See service schedule
Main Frame 11 gauge welded and reinforced steel tubing
Bearings Greaseable bearing and sealed bearings
Hopper Capacity 4 cubic yards
Wheels/Tires 4-bolt wheels, 18 5 x 9.5 tires
Controls Blower & brush controls on machine
Sweeper 52” single sweeping head that follows the terrain with side mount-
ed gauge wheels,rises to transport position, and lowers to oper-
ating position by handle located on the side; Brush and Rubber
Fingers
Options Curb brush and remote hose attachments.
Discharge Mechanical trip and latch system
Tongue and Hitch Adjustable tongue functions as pick-up height controller
Paint Durable 2-part polyurethane
Dimensions 135” L x 64” W x 82” H
Weight 1600 lbs. - 730 kg
NOTE: Following publication of this manual, certain changes in standard equipment and/or options may
have occurred which would not be included in these pages. Your Harper dealer is the best source for up-to-
date information.

TV 40 TV 40 76
• Use genuine factory parts or parts with
equivalent characteristics, including
type, strength and material. Failure to
do so may result in product
malfunction and possible injury to the
operator and/or others.
• If hardware is not secure, or if some of
the hardware is over-tightened,
equipment failure may result, posing
possible safety hazards.
• To prevent possible eye injury, always
wear SAFETY GLASSES while
operating equipment.
• Replace locknuts and locking screws if
you can tighten them without feeling
considerable resistance for several
turns before they are completely tight.
Replace them with factory authorized
parts or their equivalent.
Guards & Shields
• Keep all safety devices in place.
• Replace all worn, damaged, unusable,
missing or lost safety shields and
guards before operating the
equipment.
• Keep the equipment in good operating
condition.
Safety Decals
• If safety related or instructional decals
become illegible or are removed,
replace them immediately. New
decals may be obtained from your
local Harper Dealer.
• If you replace parts that have such
decals attached to them, make sure
the decals are replaced with current
versions, and are on the replacement
parts before the machine is operated
again.
Equipment & Controls
• Read and understand this manual.
• Altering this equipment in any manner
which adversely affects its operation,
performance, durability, or use will
void the warranty and may cause
hazardous conditions.
• Know the location and function of all
controls and how to stop this
equipment quickly in an emergency
before you operate the equipment.
• Keep all nuts, bolts and screws tight to
help ensure safe operation of this
equipment.
Towing
• If towing on the highway, tail lights and
turn signals must be attached before
towing.
• Use a safety chain when towing.
• Make sure jack stand is up.
• Tire pressure should be 30-32 psi.
• Make sure lug nuts are tight.
• Broom should be locked up so that it
does not rub on the ground.
Safety Guidelines Broom is locked up when the lift handle is
in the vertical position and the latch is in
place.
Hydraulics
SAFETY WARNING!
Escaping uid under pressure can
penetrate skin causing serious injury.
To prevent serious injury or death:
• Relieve pressure on system before
repairing, adjusting or disconnecting.
• Wear proper hand and eye protection
when searching for leaks.
• Use wood or cardboard instead of
hands when looking for leaks.
• Keep all components in good repair.
• Do not use any type of heat, (welding,
soldering, cutting torch, etc) near
pressurized lines.
Before Operation
• Before operating this equipment, read
and understand the Owner’s Manual.
• Do not allow children to operate this
machine.
• Tire pressure should be 30-32 psi.
Make sure both tires have equal
pressure.
• Wear approved eye and ear protection
and other appropriate safety
equipment while operating the
machine.
• Make sure bolts holding tongue are
secure and the jack is in the transport
position. Use a safety chain.
• Any change can damage moving parts
and void the warranty.
• Before starting the machine, visually
inspect all nuts, bolts and other
fasteners to see that they are properly
secured. Nuts, bolts and other
fasteners should be checked every 8
to 10 hours of operation for proper
alignment and tightness.
• Replace damaged or missing safety
decals.
• Replace locknuts and locking screws if
you can tighten them without feeling
considerable resistance for several
turns before they are completely tight.
Replace them with factory authorized
parts or their equivalent.
• Make sure that all bearings or hinging
parts are greased and or oiled
properly. (See Service & Maintenance
Section for more information)

TV 40 TV 40
8 9
During Operation
• Always keep a re extinguisher near
the Turbo Vac during operation.
• Keep clothing and all body parts away
from rotating parts.
• When sweeping material into the
machine, make certain there are no
foreign materials such as rocks, cans,
bottles or other hard materials
included. Sweeping hard materials will
reduce the life of the plastic liner in the
blower housing.
• If a foreign object should strike the
broom or blower mechanism and
cause an unusual noise or vibration,
shut the engine off immediately and
allow it to come to a complete stop.
Do the following:
1. Inspect for damage.
2. Repair or replace any damaged parts.
3. Check for and tighten any loose bolts,
nuts, fasteners or parts.
• Keep all safety shields and guards in
place and in good working condition.
• If the Turbo Vac should become
clogged, shut off the engine and allow
it to come to a complete stop.
• Hydraulic system operates under high
pressure. Disable system prior to
service.
1. Obtain and wear safety goggles before
operating.
2. Attach the Turbo Vac to the tow
vehicle. Be sure that the Turbo Vac
is adjusted to the correct height.
(Refer to adjustment section for
information on setting the height.)
3. Run the dump cable to the tow vehicle
to allow for convenient dumping.
Attach with the pin provided to allow
cable to break away from tow vehicle if
it is not removed when unit is
disconnected. This will help prevent
any damage if the cable is forgotten.
4. Make sure that the blower and broom
are disengaged.
5. Move the blower switch to the “on”
position.
6. If the unit has a broom, lower it and
slowly engage broom lever.
7. Begin normal operation.
Stopping Operation
SAFETY WARNING!
Do not leave machine unattended, or
attempt any service or inspection unless
the machine has come to a complete stop.
1. Shut off tow vehicle and set the park
brake.
2. Turn off the blower switch and
disengage the broom lever.
3. Allow the machine to come to a
complete stop.
Unloading
SAFETY WARNING!
To reduce the risk of injury, do not
stand near the back of the Turbo Vac
while unloading.
1. Find a suitable place to dump the
collected material.
2. Pull dump cable. Hopper door will
open and material will slide out.
3. Drive forward to allow all the collected
material to escape hopper.
4. Door will swing shut and latch when it
clears the collected material.
Operations

TV 40 TV 40
10 11
Broom height
The broom height needs to be adjusted so
that the broom is touching the top of the
grass.
The broom height is determined by the
caster wheels that it rides on. The caster
wheel is attached with bolts located in
slotted adjustment holes.
To adjust:
• Remove caster wheel mounting bolts.
• Adjust caster wheel to achieve desired
broom height and tighten bolts.
Note: Brooms are originally 12” in
diameter. When the broom wears to 10”
the adjustment will not lower the broom
enough for it to perform adequately and
needs to be replaced. Part # 973001
Hopper Door Latch
Adjustment of the hopper door latch
should never be necessary. If the hopper
door won’t latch or the hopper door does
not seal against the hopper there are
adjustments that can be made. There are
shims that bolt on with the strike plate that
can adjust the depth of the latch. It is
possible to add or remove shims to make
the door close properly.
Height Adjustment
For best performance the Turbo Vac must
be operating at the correct height. At the
correct height the debris ap touches the
top of the grass.
Adjustments Hose Option (900217)
1. Open the Hose Door by loosening the
wing nut and swiveling the door down
to the next notch.
2. Close the Flap. This blocks off air
intake from underneath and creates
suction in the hose.
3. Begin using hose.
The height can be easily adjusted up or
down by using the ratchet jack.

TV 40 TV 40
12 13
Stopping Operation
1. Move the ap lever to the open
position.
2. Close the hose door.
3. Store hose in cavity between hopper
and frame.
Flap Adjustment
• If there is not adequate suction at the
hose make sure the ap is closing
completely (a small gap will work be-
cause the vacuum will suck it shut). If
there is a big gap, the ap may need
adjusted. Loosening the adjustment
nut will shorten the ap lever causing
the ap to close tighter.
Edge Brush Option (900216)
• Follow instructions in Parts Section for
installation of Edge Brush Option.
• The edge brush kit is used for cleaning
areas along fences and curbs, etc.,
that are difcult to reach with the Turbo
Vac broom.
• The edge brush can be adjusted verti-
cally and horizontally, as well as
rotated at an angle, so that debris
is thrown into the Turbo Vac broom.
For best results, angle the front edge
of the brush downward.
• The stop chain is used to adjust the
height of the brush during operation
and to hold it up during transport.
• Never allow the brush to rest com-
pletely on the ground during operation.
SAFETY WARNING!
The Turbo Vac should never be
transported with the edge brush in
operating position. Always use the stop
chain to suspend the brush during
transport.
Contact your Harper Dealer for more infor-
mation about optional equipment, or see
the Harper Industries website at:
www.harperindustries.com
SAFETY WARNING!
• Before servicing or inspecting the
Turbo Vac, make sure the power
source is shut off and all moving
parts have stopped.
• Always wear safety glasses and
protective gloves when servicing
the Turbo Vac.
Blower Liner
IMPORTANT!
Regularly check the BLOWER LINER in
the blower housing for wear. Failure to
maintain blower liner may result in
damage to the blower housing.
To check Blower Liner:
Remove access panel.
Check white plastic liner located around the
inside walls of the blower housing around the
blower fan.
If liner is damaged or worn through; replace
to avoid damage to blower housing.
Part # 972009 or 972021 for a heavy duty
urethane liner.
NOTE: Blower liner is a wear item and is not
covered under warranty. Sandy conditions
may shorten the life of the blower liner.
Screens
Periodically check the return air screens
located in the hopper for excess buildup.
Excess buildup can reduce performance and
or negate the return air system causing an
increase of dust.
To Clean Main Screen: Remove the two
pins holding it in place. The screen will then
swing down and can easily be cleaned out.
Service & Maintenance

TV 40 TV 40
14 15
Hydraulic System
• The hydraulic system of the TV40RE
is lled at the factory with Crown AW
46 hydraulic oil that has an ISO of 46.
• The TV40RE has a 10 micron, beta
rated hydraulic oil filter designed for
long life.
The following list of hydraulic fluids are com-
patible and can be mixed with Terresolve hy-
draulic fluid. However, mixing these hydraulic
oils could reduce the biodegradability of the
oil in the system. For warm environments,
it is suggested that a fluid with a viscosity
of ISO 68 be used. MIXING OTHER OILS
THAT ARE NOT INCLUDED ON THIS LIST
COULD CAUSE GELLING AND DAMAGE
TO THE HYDRAULIC COMPONENTS. If
another type of oil is desired, then the system
must be completely drained and flushed first.
Appropriate replacements:
ISO 46: Recommend for running in ambient
air temperatures of 32°F-110°F, and it con-
tains a kinematic viscosity rating around 46
cSt at 40°C. (1cSt = 1mm²/s)
• Mobil DTE 25
• Mobil DTE 15M
• Amoco Rykon Premium Oil ISO 46
• Chevron Rykon Premium Oil ISO 46
• Conoco Hydroclear AW MV 46
• Exxon Univis N 46
• Pennzoil AWX MV 46
• Shell Tellus T 46
• Texaco Rando HDZ 46
3. Broom Bearings, Pivot Arms & Wheel
The grease zerks located on the ends of
the broom shaft, the pivot arms and the
caster wheel should be greased every 10
hours. The pivot arm grease zerks are
accessed through a hole in the frame.
4. Ratchet Jack
There are two grease zerks on the ratchet
jack that should be greased annually.
Service & Maintenance.
Grease Locations
1. Hopper Door Latch Mechanism
The two latches and three shoulder bolts
should be periodically oiled to prevent
rusting and ensure proper operation.
2. Blower Shaft
The two grease zerks located on the shaft
bearings should be greased every 10
hours. To access these bearings the front
safety shield must be removed.

TV 40 TV 40
16
Service Schedule
Daily or Before Starting Engine
Check hydraulic oil level…………..………………. Crown AW 46 or appropriate replacement
- oil has shelf life of two years
Check Oil Cooler shield.................…..………….. Clean if necessary
Visually inspect machine………………..………… Check for loose bolts, tting and hoses
Grease……………………………………...……….. Refer to service section
Check tire pressure………………………...……… 30-32 PSI
25 Hour Service (including previous items)
Check plastic liner………………………………….. Replace if necessary
Part # 972009
50 Hour Break-in Service (perform after rst 50 hours of use)
Change hydraulic lter…………………………….. DewEze part # 220559
100 Hour Service (including previous items)
Clean cooling areas by removing cooling shrouds
250 Hour or Annually Service (including previous items)
Change hydraulic lter……………………….…… DewEze part # 220559
500 Hour or Annually Service (including previous items)
Change hydraulic oil……………………….… 5 gallons - Crown AW 46 or appropriate replacement
Vacuum:
Troubleshooting
Problem: What to Check:
Turbo Vac won’t sweep up material • Hopper may be full
• Turbo Vac may not be close enough to the ground
• Air screens in hopper may be plugged
• Nozzle may be plugged
• Door for hose option may be closed
40
Parts Section

TV 40 TV 40
Table of Contents
PARTS SECTION
Table of Contents
Electrical
TV 40H Electrical Schematic............................
Blower
Air Return.........................................................
Fan & Liner.......................................................
Blower Housing................................................
Broom
Hydraulic Res. Valve and Drive........................
Broom Wheels..................................................
Broom...............................................................
Finger Reel.......................................................
Hopper
Hopper & Return Screen..................................
Hopper Door & Latch........................................
Door Seal Assembly.........................................
Frame and Decals
Frame...............................................................
TV 40 Decals....................................................
Optional Equipment
Remote Hose Option - TV 40...........................
Edge Brush Option - TV 40..............................
1.1
2.1
2.2
2.3
3.1
3.2
3.3
3.4
4.1
4.2
4.3
5.1
5.2
6.1
6.2

TV 40 TV 40 1.1

TV 40 TV 40
2.1
Parts List
DESCRIPTIONQTYPART #
SEAL8 FT100613
NUT, 5/16-18 U-TYPE .75L17110319
BOLT, 5/16-18 X 0.75, WIZ FLANGE
25110444
BOLT, 1/4-20 X 1.09110464
NUT, 1/4-20 LOCK (NYLON INSERT)9110630
CLAMP, ADEL .75WX.5IDx.406 HOLE2110726
AIR RETURN, LEFT1970646
AIR RETURN, RIGHT
1970647
DEBRIS FLAP REAR1970684
AIR RETURN, BACK
1970688
CLAMP BAR, DEBRIS FLAP1970723
10/9/2012
110444 110726
110319
110444
970647
100613
970688
110444
110319
110444
970684
110319
970723
110464
970646
110319
110444
100613
110630
AIR RETURN
2.2
Parts List
PART # QUANTITY DESCRIPTION
110001 6 BOLT, 1/2-13 X 1.25, WIZ FLANGE 110093 4 SetScrew, 3/8-16 X 1.25 110319 2 NUT, 5/16-18 U-TYPE .75L 110326 12 Bolt, 1/4-20 X 1 in Carriage 110379 4 BOLT, 1/2-13 X 2.0 110419 4 BOLT, 1/2-13 X 1.75 110444 4 BOLT, 5/16-18 X 0.75, WIZ FLANGE 110588 6 NUT, 1/2-13 WIZ-FLANGE 110630 12 NUT, 1/4-20 LOCK (NYLON INSERT) 110826 4NUT, 3/8-16 GR 5 410851 2 BEARING, 4FNG 1 1/2" 540304 1 SHEAVE, 1A5.6/B6.0 QD-SDS
Parts List
PART # QUANTITY DESCRIPTION
940041 1 BLOWER SHAFT 940113 2 KEY, 3/8 X 5 942053 1 BELT, POWERBAND 2B70 942067 1 BUSHING, SK 1 1/2 942152 1 SHEAVE, 2A8.2/B8.6 QD-SK 942180 1 BUSHING, QD 1-1/2" SDS 970161 2 BLOWER LINER RETAINER 970162 2 BLOWER LINER RETAINER 972009 1 BLOWER LINER. .187 STD UHMW 975001 1 FAN ASSY WLDMNT 975618 1 BLOWER SUPPORT WLDMNT
FAN & LINER
972009
110419
110666
410851
942067
942152
110379
110666
410851
940041
940113
110444
110001
110319
110001
110588
110588
940113
975001
110093
110826
110326
970162
970161
110630
942053
975618
540304
942180
SHAFT (940041) EXTENDS THROUGH
WELDMENT 6.25"
10/5/2012
ALIGN BOTH BEARINGS SO GREASE
ZERKS ARE FACING UPWARDS
TOP VIEW
3.50"

TV 40 TV 40
2.3
Parts List
PART # QUANTITY DESCRIPTION
100613 18 FT. SEAL 110001 7 BOLT, 1/2-13 X 1.25, WIZ FLANGE 110049 2 WASHER, 5/16 X 1.50 FENDER 110319 34 NUT, 5/16-18 U-TYPE .75L 110327 2 NUT, 5/16-18 WING 110423 4 BOLT, 5/16-18 X 1.0 110440 22 BOLT, 3/8-16 X 1, WIZ FLANGE 110444 24 BOLT, 5/16-18 X 0.75, WIZ FLANGE 110588 7NUT, 1/2-13 WIZ FLANGE 110603 2 NUT, 5/16-18 LOCK (NYLON) 110630 11 NUT, 1/4-20 LOCK (NYLON INSERT) 110645 22 NUT, 3/8-16 WIZ FLANGE 110673 4 WASHER, 1/4" FLAT STANDARD 302060 1 SWIVEL, GARDEN HOSE-TO-PIPE 302061 1 LOCKNUT, 3/4 NPT 302062 1 PLUG, GARDEN HOSE 970205 1 NOZZLE ACCESS COVER 970657 1 PANEL, BLOWER FILLER 970685 1 MAIN DEBRIS FLAP 970697 1 DOOR, REMOVABLE 970723 1 CLAMP BAR, DEBRIS FLAP 970773 1 PLATE, HOSE OPTION COVER 970832 1 PANEL, FAN ACCESS 975602 1 BLOWER HOUSING WLDMNT
BLOWER HOUSING
110444
970697
100613
110319
100613
100613
110673
110464
110049
110673 110630
970723 970657
110444
110444
100613
110440
110645
110327
110423
110319
970205
970773
110588
975602
970685
110630
10/9/2012
110001
110319
302062
302060
302061
970832
100613

TV 40 TV 40
PART
NUMBER
QTY.
DESCRIPTION
100426 1
CHAIN CONNECTOR 5/16 THREADED
110410 2
BOLT, 1/4-20 X 2.5
110423 8
BOLT, 5/16-18 X 1.0
110429 2
BOLT, 1/2-13 X 1.5
110435 4
BOLT, 3/8-16 X 1.5
110442 1
BOLT, 1/2-13 x 1.25
110603 8
NUT, 5/16-18 NYLOCK
110612 4
NUT, 3/8-16
110630 2
NUT, 1/4-20 NYLOCK
110665 8
WASHER, 5/16 FLAT
110666 3
WASHER, 1/2 LOCK
110672 4
WASHER, 3/8 LOCK
110674 8
WASHER, 5/16 LOCK
110676 4
WASHER, 3/8 FLAT
120138 1
ADAPTER, 10MJ-12MP
120144 2
ADAPTER, 6MJ-10MB
120210 2
ADAPTER, 4MJ-4MP
120244 3
ADAPTER, 12MJ-12MP
120254 3
ADAPTER, 12MJ-12MB
120256 1
ADAPTER, 12MJ-16MB
120259 1
ADAPTER, 12MF-12MB-12MJ
120312 1
ADAPTER, 20MJ-20MB
120370 1
ADAPTER, SWIVEL
120436 1
FLANGE KIT, SAE SPLIT-20
120571 1
ADAPTER, 12MB-12FJX
120572 1
ADAPTER, 12MJ-12MJ-12MP
120573 2
ADAPTER, 12FJ-6MJ
120575 1
FLANGE KIT, SAE SPLIT -16
122007 1
O-RING 2-155
220080 1
VALVE, RELIEF CROSS
420127 1
MOTOR, EATON 101-1009
720077 1
FITTING, NIPPLE 3/4 X 1.375
820025 4
MOUNT, OIL COOLER KIT
820160 1
OIL COOLER
822003 1
DIP STICK
823004 1
FILTER ASSY
830005 1
OIL COOLER FAN ASSY
910386 1
OIL COOLER BRACKET
PART
NUMBER
QTY.
DESCRIPTION
915234 1
GEARBOX PUMP MNT
915235 1
FAN SHIELD WLDMNT
922050 1
VALVE, FLOW CONTROL, 30GPM
922108 1
PUMP 38cc X 7/8, BUCHER AP300
922109 1
HOSE 1.25 X 73", 20-20FJX90M-20-20FL90
922110 1
HOSE, 3/4 X 46", 12-12FJX-12-16FL90M
922111 1
HOSE, 3/4 X 24", 12-12FJX-12-12FJX90M
922112 1
HOSE, 3/4 X 42", 12-12FJX-12-12FJX90M
922113 1
HOSE, 3/4 X 42", 12-12FJX-12-12FJX
922114 1
HOSE, 3/4 X 20", 12-12FJX-12-12FJX90M
922115 1
HOSE, 3/4 X 32", 12-12FJX-12-12FJX90M
922115 1
HOSE, 3/4 X 32", 12-12FJX-12-12FJX90M
922116 1
HOSE, 3/8 X 60", 6-6FJX90M-6-6FJX90M
922117 1
HOSE, 3/8 X 62", 6-6FJX-6-6FJX90M
922118 1
HOSE, 1/4 X 26", 4-4FJX90M-4-4FJX90M
923004 1
MOTOR, 1.71CI, FAN DRIVE
923015 1
VALVE, HYD NO 12V-12 PORTS
943043 2
GEARBBOX PTO PUMP DRIVE
952024 1
HOSE SLEEVE
970304 1
PUMP STOP CHAIN
975114 1
HYD TANK WELDMENT
HYD RES VALVE & DRIVE TV40H
3.1
922110
970304
100426
110666
110442
943043
120575
110429
915234
122007 922108
120436
915235
110423
110665
110674
922116
922117 420127
120144
820025
922112
830005
820160
910386
110423 110665 110674
120254
120573 120572
120244
923015 120572
120573
110410
120244
120244
220080
120370
72077
120254
923004
822003
823004
120256
975114
120312 922118
110435
120210
110676
110672
110612
120571
110630
922114
922050
922115
ii 3.1

TV 40 TV 40
3.2 3.3
Parts List
PART # QTY DESCRIPTION
102005 2 GROMMET, RUBBER .875 OD X .625 ID 110126 4 BOLT, 3/8-16 X .75 FLT HD SKT HD 110219 1 NUT, 7/16-14 LOCK NYLON INSERT 110340 1 KEY, 1/4 X 1/4 X 3.25 110534 1 BOLT, 7/16-14 X 4.75 110535 4 BOLT, 7/16-14 X 1.5 110641 4 NUT, 7/16-14 110670 6 WASHER, 7/16" FLAT STANDARD 110671 4 WASHER, 7/16" LOCK 120144 2 ADAPTER, 6MJ-10MB 420127 1 MOTOR, EATON 101-1009 500231 2 GREASE ZERK, 1/4-28 45deg 910044 1 COVER, VINYL .25 X 1.5 X 4 GRIP 940124 1 SHAFT, BROOM 942064 1 COUPLER, 1" SHAFT 942080 1 BEARING, 1" 2 BOLT FLANGE
Parts List
PART # QTY DESCRIPTION
970147 1 BROOM MOTOR PLATE 970230 2 BROOM MOTOR SPACER 973001 1 BROOM, PARALUX TJ-16 973002 3 FLANGE, 2 1/8 X 1, TJ-16 975614 1 LEFT BROOM ARM WLDMNT` 975615 1 BROOM LIFT WLDMNT 975616 1 RIGHT BROOM ARM WLDMNT
BRUSH ROTOR
PART NUMBER: 900229
973001
110219
910044
110641
942080
110535
973002
975616
975615
975614
942064
110126 420127
110641
110671
110670
110340
110670
940124
MOUNT BROOM 2.0"
FROM END OF SHAFT
110535
10/21/2013
975623
970147
500231
500231
GREASE ZERKS
BOTH SIDES
ROTOR DIRECTION
FORWARD
120144
970230
102005
110534
PRESSURE
RETURN
110671
110670
Parts List
DESCRIPTIONPART #ITEM
BOLT, 1/2-13 X 4.51100041
WASHER, 3/8" FLAT SAE1101552
BOLT, 3/8-16 X .75
1104333
NUT, 1/2-13 HEX JAM GR 21106424
WASHER, 3/8" LOCK1106725
CASTER WHEEL ASSY9400436
Bushing, Side9422937
Weldment, TV40 Caster Wheel Bracket
9751888
940043 Parts List
DESCRIPTIONPART #ITEM
CASTER WHEEL 6"942071A
RETAINING SEAL942115B
ROLLER BEARING
942116
C
SPANNER BUSHING, .75X.5X2.437942164D
08/21/2018
3
5
2
1
7
8
7
4
BROOM WHEELS
B
A
C
D
B
6

TV 40 TV 40
3.4 4.1
Parts List
PART # QTY DESCRIPTION
102005 3 GROMMET, RUBBER .875 OD X .625 ID 110219 1 NUT, 7/16-14 LOCK NYLON INSERT 110415 5 BOLT, 1/4-28 X .625 110435 1 BOLT, 3/8-16 X 1.5 110534 1 BOLT, 7/16-14 X 4.75 110535 4 BOLT, 7/16-14 X 1.5 110618 1 NUT, 3/8-16 LOCK NYLON INSERT 110641 4 NUT, 7/16-14 110667 5 WASHER, 1/4" LOCK 110670 6 WASHER, 7/16" FLAT STANDARD 110671 4WASHER, 7/16" LOCK 110676 2 WASHER, 3/8" FLAT STANDARD 120319 2 ADAPTER, 6MJ-6MB 410928 1 BEARING, SLAT DRIVE 1.25 SHAFT 500231 2 GREASE ZERK, 1/4-28 45deg 510254 2 SetScrew, 5/16-18 X 0.5
Parts List
PART # QTY DESCRIPTION
910044 1 COVER, VINYL .25 X 1.5 X 4 GRIP 914011 1 ROTOR - RUBBER FINGER, TV40 923009 1 MOTOR - 1.29 CID, ROTOR DRIVE 942080 1 BEARING, 1" 2 BOLT FLANGE 970230 1 BROOM MOTOR SPACER 970821 1 ARM - TORQUE, ROTOR, TV40 975614 1 LEFT BROOM ARM WLDMNT` 975615 1 BROOM LIFT WLDMNT 975616 1 RIGHT BROOM ARM WLDMNT 975623 1 BROOM LATCH WLDMNT
PARTS LIST
DESCRIPTIONPART #QTYITEM
NUT, 5/16-18 LOCK (NYLON)110603401
FINGER - RUBBER
302042802
CLAMP - RUBBER FINGER970819203
ROTOR - FINGER, RUBBER, WELDMENT97563414
FINGER ROTOR
PART NUMBER: 900225
10/21/2013
110219
975623
910044
110534
110641
110671
110535 500231
942080
975616
975615
914011
510254
110641
110671 110670
410928
110676
110435
110535
110415
110667
102005
110676
110618
923009
970821
975614
GREASE ZERKS
ON BOTH SIDES
ROTOR DIRECTION
FRONT
120319
PRESSURE
RETURN
970230
110670
Parts List
DESCRIPTIONQUANTITYPART #
SEAL
9 FT.100623
Bolt, 5/16-18 X 0.75 in Carriage
12110020
Pin, Lynch 7/16 x 1 3/42110305 BOLT, 5/16-18 X 1.04110423 BOLT, 3/8-16 X 1, WIZ FLANGE
8110440
NUT, 5/16-18 LOCK (NYLON)
4110603
NUT, 5/16-18 WIZ FLANGE12110606 NUT, 3/8-16 WIZ FLANGE
6110645
WASHER, 1/4" FLAT STANDARD
8110673
SIGHT GLASS, HOPPER2311691 Backing Plate, Sight Glass2311692 SCREW, 1/4 X 1 TEK SELF-TAP
8710586
PIN, STABILIZER
2942161
LATCH SHIM6970678 DEBRIS FLAP-RETURN SCREEN
1970729
STRIKE PLATE
2970733
HOPPER1975600 RETURN SCREEN WLDMNT1975606
HOPPER & RETURN
SCREEN
975600
975606
970729
710586 110673
110305
942161 110645
110440
110645
110423 970678
110603
100623
970733
110440
4/21/2014
311692
311691
110020
110606
MOUNT SIGHT GLASS
TO INSIDE OF HOPPER

TV 40 TV 40
4.2
1 4 110090 WAS HE R , #10 FLAT S T AN DA R D 2 4 110298 WAS HE R , 1/4" F LAT S AE 3 1 970744 ZCHANN E L, DO OR S E AL 4 1 9 7201 7 DO O R S E A L 5 1 9 7074 5 B AC K IN G P L AT E , DO O R S E A L 6 13 11 0561 B O L T , 1/4 -20 X . 75 7 13 11 0630 NU T , 1 /4- 20 L O C K ( NY L O N IN S E R T )
P arts L is t
I TE M QT Y P A R T # DE S C R I PT I O N
21
5
4
3
6
7
E X IS T IN G DO O R
L AT C H N UT C AN B E
E I T HE R 1/4-20 O R 10-24
R E T A IN S E A L C H AN NE L
US I NG T O P T W O B O LT S O F
B O T H D OO R L A T CH E S
Instructions: 1) Remove nuts from top two bolts of each latch. 2) Use top two bolts of each latch to hold "Z" shaped seal assembly.
3) Set seal in center of slot initially. Adjust as needed. The seal should have good contact with hopper floor.
Instruction Sheet 975629
975629 - TV40 DOOR SEAL ASSEMBLY
4.3
Parts List
DESCRIPTIONQUANTITYPART #
THIMBLE, WIRE ROPE 1/8"1100621
CLIP, WIRE ROPE 1/8"
4100622
WASHER, 3/8" FLAT SAE5110155
BOLT, 10-24 X 1.25 SHCS8110357
BOLT, 3/8 X 3/8 SHOULDER SHCS3110439
BOLT, 5/8-11 X 1.5 GR 5
2110576
NUT, 10-24 LOCK NYLON INSERT8110631
NUT, 5/8-11, UNITORQUE LOCK2110639
BOLT, 5/16-18 X 2 EYE2110743
SPRING, 4.50" X .625"OD EXTENSION2111114
CLIP, HAIRPIN1210326
ENGAGING CHANNEL CLIP2910046
DOOR LATCH2950002
LEVER, LEFT DOOR LATCH1970622
LATCH CABLE TV40
1970715
LATCH SPACER2970725
HANDLE, CABLE1970727
HOPPER DOOR WLDMNT1975603
LEVER WLDMNT, RIGHT DOOR LATCH
1975613
100622
970715
110639 110576
970727
100621
110439
970622
975603
910046
975613 950002
970725
HOPPER DOOR & LATCH
210326
110631
APPLY ANTISEIZE GREASE AND BLUE LOCTITE
TO SHOULDER BOLTS (110439)
110743
8/29/2016
110357
(26 FT)
110155
111114
111114

TV 40 TV 40
5.1 5.2
Parts List
DESCRIPTIONQTYPART #
NUT, 7/16-14 LOCK NYLON INSERT9110219
PIN, LOCK 3/8 X 2.5 SQ1110304
NUT, 5/16-18 U-TYPE .75L
58110319
BOLT, 1-8 X 5.52110361
BOLT, 1/2-13 X 3.02110428
BOLT, 5/16-18 X 0.75, WIZ FLANGE56110444
BOLT, 7/16-14 X 1.06110528
NUT, 1-8 LOCK NYLON INSERT
2110602
NUT, CASTLE 3/4-162110613
NUT, 1/2-13, UNITORQUE LOCK
4110615
WASHER, 3/4 FLAT SAE2110678
COTTER PIN, 1/8 X 1.252510463
GRIP, HANDLE 7/8" RND X 4.56"1902175
BALL COUPLER, 2"1912100
RATCHET JACK
1942160
TIRE & WHEEL ASSY, 9.5-8 x 18 TURF2943051
MOUNT, BELT GUARD1970722
HITCH ASSY WLDMNT1975601
BELT GUARD1975604
FRAME ASSY
1975607
JACK STAND WLDMNT1975610
HUB ASSEMBLY
2510235
HUB ASSEMBLY (510235) PARTS
DESCRIPTIONQTYPART #
NUT, 1/2-20 LUG4110617
BEARING CUP, 1.98 X .422510465
BEARING CONE, TAPER 1.0 X .58
2510466
SEAL, CR 124071510467
DUST CAP1510469
HUB1511073
110444
975604
110444
110319
110219110528
970722
902175
942160
110615 912100
110428
975601
110602
975610
110602
110361
110361
110304
975607
943051
510235
510463
110613
110678
510235
FRAME
3/4/2014
(TIRE & WHEEL ASSY
PRIOR TO S/N 14A01: 943025)
R
902195
902095
R
902195
R
902195
902204
THIS MACHINE
CONTAINS ISO 46
HYDRAULIC OIL 902204

TV 40 TV 40
6.1 ii 6.1
REMOTE HOSE OPTION
4/28/2017
Installation Instructions: 1. Remove bolts and plate covering hole in TV40 frame cut for hose option. 2. Thread 5/16”x 2 ½” bolts (4) into fasteners from inside out. 3. Lay slide door onto rear bolts and place hose adapter on top. 4. Use a spring, flat washer and wing nut on each bolt (4).
PARTS LIST
Part Number Qty Description
102022 1 COVER, VINYL 5/8" X 4 3/4" 110069 6 WASHER, 5/16" FLAT SAE 110311 2 CLAMP, HOSE #912 8.00" 110319 1 NUT, 5/16-18, U-TYPE 110327 5 NUT, 5/16 WING 110427 4 BOLT, 5/16-18 X 2.5 TAP 110437 1BOLT, 3/8-16 .75 WIZ FLNG ZINC 110451 4 BOLT, 1/4-20 X .5, MACHINE HEAD 110539 2BOLT, 7/16-14 X 1.25 110561 16 BOLT, 1/4-20 X .75 HHCS ZINC 110561 6 BOLT, 1/4-20 X .75 110623 1NUT, 5/16-24 110630 16 NUT, 1/4-20, LOCK NYLON 110645 6 NUT, 3/8-16, WIZ FLNG 110667 4 WASHER, 1/4 LOCK 110673 8 WASHER, 1/4" FLAT STANDARD 110731 1 KEY, 1/8 X 1/8 X 1 211132 2 BUSHING, .625 X .5 510176 1 COTTER PIN, 1/8 X 1 510460 1 SET SCREW, 1/4-20 550046 1 CLEVIS YOKE, 5/16-24 550048 1 CLEVIS PIN, 5/16 550050 1 COTTER PIN, 3/32 X 1 902010 1 HOSE, 8 INCH 902113 1 CLAMP, NOZZLE SWIVEL 902114 1 ADAPTOR, HOSE SWIVEL 910044 1 COVER, VINYL .25 X 1.5 X 4 GRIP 970628 2 FLAP PIVOT BLOCK 970765 1 BRACKET, NOZZLE SUPPORT 970768 1 CRADLE, REAR HOSE 970769 1 HANGER, NOZZLE HANDLE 970770 2 RING, HOSE HANGER 970774 1 SLIDE, HOSE OPTION 970775 2 HANGER STRAP 970779 1 NOZZLE TUBE 972018 4 SPRING, COMPRESSION 975132 1 FRONT HOSE CRADLE WELDMENT 975133 1SIDE HOSE ADAPTER WELDMENT 975134 1NOZZLE HANDLE WELDMENT 975608 1 FLAP WELDMENT 975609 1 FLAP ARM WELDMENT 975612 1 FLAP HANDLE WELDMENT
9.0"
21.0"
NOTE: NOZZLE HANDLE
HANGER PLACEMENT
4/28/2017
970768
NOTE: REAR HOSE
HANGER PLACEMENT
POSITION BRKT
BETWEEN SIGHT GLASS WINDOWS
5. Locate nozzle hangers and hose cradles as indicated.
FRONT HOSE CRADLE
NOZZLE SUPPORT
NOZZLE HANDLE HANGER
6. Install hose and nozzle as indicated. 7. Remove knock-outs from right and left side of blower housing.
8. Install flap and flap handle as indicated.
KNOCK-OUTS FLAP HANDLE
902114
110311
970765
910044
970779
110451
110311
970774
110427
972018
110069
970769
110630
970770
110561
110673
975132
975133
975134
102022
902113 REMOVE FOAM
GASKET
970768
970770
110561
510176
110561
110630
970775
970775
110600
110174
110561
110673
110630
110673
110561
902010
211132
110561
110667 970628 110731
510460
550048
110327
550046
110623
110069
975608
975609
975612
110673
550050
110561