HATO 180C User manual

HATO 180C / 200C
GARAGE DOOR OPERATOR
USER’S MANUAL

2
OUTLINE
1. Safety instructions………………………………3
2. Main features …………………………………4
3. Technical specifications ………………………5
4. Check …………………………………………5
5. Installation and adjustment ……………………6
6. Programming …………………………………10
7. External terminal connections…………………16
8. Maintenance …………………………………17
9. Troubleshooting ………………………………17

3
INSTALLATION MANUAL
Our compliments for your excellent choice. The HATO 180C/200C electro-mechanical gear
motor has been produced for reliability and high quality.
This Manual will offer information you may need to install your gear motor assuring long-lasting
performance and to safeguard your safety. HOWEVER CAUTION IS UNQUESTIONABLY
INDISPENSABLE AND NOTHING IS BETTER THAN PREVENTING ACCIDENTS.
CONFORMITY DECLARATION:
It’s in accordance with Machine Directive 2006/42/WE and following modify.
It’s in accordance with the following directive CE:
Electromagnetic compatibility Directive 2014/30/UE and following modify.
Low tension Directive 2014/35/UE and following modify.
Radio directive RED 2014/53/UE
Have been applied the following harmonized norms:
EN ISO 12100:2012; EN 60204-1:2010; EN 60335-2-95:2015, EN 301 489-3 V1.4.1:2006; UNI
EN 12453:2002, where applicable EN 12445:2002
Current declaration are available on website
1.Safety instructions
Carefully read and follow all safety precaution, warnings before attempting to install and use
this garage door operator, incorrect installation can lead to severe injury.
The installation should be carried out by a qualified technician.
To avoid electrical shock, disconnect the power cord from the mains power outlet before
doing any repairs or removing the cover.
The door operator must be grounded.
Before installation of the door operator, the door should be carefully checked for being
kept well balance. The door must be in good working order. Open and close the door
manually, make sure the door can be moved smoothly.
No one or vehicle is allowed to enter or leave the garage while the remoter is being
installed, do not allow children to play near the door.
Locate any fixed control: within sight of door but away from all moving parts of the door
and at a height of more than 1.5m above the ground to avoid children reaching it.
Keep remote controls away from children, to prevent the door operator from being
activated involuntarily.
When opening or closing the door, do not attempt to walk or drive through the door.
The door should only be operated when it can be observed to avoid accidents.
Install and adjust the manual release so that the handle hangs less than 1.5m above the
floor.
Our company reserves the right to change the design and specification without prior
notification.

4
During the installation and the use of the automation, pay attention to the following safety
rules:
Distance security!
Mechanisms moving!
Do not install automation in an environment saturated with explosive mixtures!
Electric Shock!
Use gloves!
Use welding glasses!
Maintain ear protection!
Failure to comply with the instructions above may result in personal injury or property damage.
Our company does not accept responsibility for damage or injury resulting from installing this
operator.
2. Main features
The door operator is designed for garage door.
The control unit regulates all the necessary functions such as automatic lighting control,
automatic memory, automatic close, automatic reverse and photocell protection etc.,
extremely quiet and smooth operation.
Courtesy light will turns on in using and turns off after 3 minutes.
The operator memorizes the limit positions and unique braking system that slows the unit
down at the end of its travel. Soft start and soft stop control guarantees extremely smooth
and quiet operation.
Automatic reversion on obstruction during closing procedure.
The controller has a security LOCK function which prevents operation of the door from
transmitter.
In the event of power failure, the release device makes it possible to open and close the
door manually.
Hopping code remote control with max. 20 pcs hand transmitters.
Wiring terminals for battery, button switch, infrared photocell etc.

5
3. Technical specifications
Tools required
A ladder and Tape measure
Electric drill and assorted drill bits
Screwdriver
Spanner / Wrench
Multimeter / Test pen
Hacksaw / Cutter
Pliers / Hammer
Use a helper if possible to assist with the installation.
4. Check
After receiving the product, you should make an unpack-inspection, in which you should check
whether the product was damaged. If you have any problem please contact dealer.
Fig.1
Model
HATO 180C
HATO 200C
Motor power
80 W
100 W
Lifting capacity
800 N
1000 N
Max. door size
8 m2
12 m2
Power supply
220X(1±10%)V AC 50-60Hz
Motor
24VDC
Ambient temperature
-20ºC~+50ºC
Working humidity
≦90%
Courtesy light time
3 minutes
Radio frequency
433.92 MHz
Transmitter type
Rolling code
Transmitter battery
27A 12V
Bulb
24V 5W
1.Powerhead (x1) 3. Shuttle&Manual release cord(x1)
2. Chain drive rail assembly (x1)
6. Door bracket (x1)
5. Header bracket (x1) 8. Straight arm (x1)
10. Screw / Screw cap / Pin and R pin
11. Transmitter (x2)
R pin
Pin
Screw(M8x16mm) Screw cap(M8) Screw cap(M6)
7. L arm (x1)
Screw(M6x22mm) Screw(M8x55mm)
4. Powerhead
bracket (x3)
9. Angle iron (x1)

6
5. Installation and adjustment
Step1
Check the door is in good working condition, manually open and close the door to make
sure the door operates smoothly and freely.
The door must be well balanced.
Check to see if there is a solid frame in the wall above the center of the door.
Close the door.
Measure the door width, mark the centerline of the door using a pencil, and extend the
line down to the door surface, then up the wall above the door.
Check the installation height of the operator. Slowly open garage door and observe the
highest point of door while moving. Close the door again and mark this highest point on
the wall, mark a horizontal line across the vertical centerline around 40mm above the
highest point. (Note: there should be 80mm space between this horizontal line to the
ceiling. If there is not enough space, please use the max. height possible to allow the
header bracket to be fitted properly. )
Garage door
40mm
Fig.2
Tilt door
Sectional door
Highest point
Highest point
Fig.3
Fit the header bracket to the wall above the door, the centerline of the door should align
with the centerline of the bracket, The bottom edge of the bracket should align with the
horizontal line. Fix the header bracket to the wall with expansion bolts.

7
Hightest point of
garage door
Horizontal line
Centerline
40mm
Header bracket
Fig.4
Step 2
Insert the shuttle into the groove of the chain drive rail. Be sure it faces the right direction
(the release arm on the shuttle towards the powerhead). Fasten the four screws
(M6x22mm).
Straight arm
Pin and R pin (x1) M6x22mm Screw (x4)
The release arm
towards the powerhead.
Fig.5
Step 3
Place the powerhead on the floor, add cardboard packing to protect the powerhead from
scratching by the floor. Attach the powerhead unit to the chain drive rail, make sure the
spindle is inserted into the chain drive, then fix the brackets.

8
Steel rail
Powerhead bracket
Powerhead unit
Angle iron
M8X16mm screw (x2)
M8 screw cap(x2)
M6 screw cap(x4)
Mounting bracket (Not included in accessories)
M6X22mm screw (x2)
M6 screw cap(x2)
Fig.6
Step 4
Close the door.
Place the operator in the center of the floor. Lift the front end of the rail up to the header
bracket that has been mounted above the garage door, insert the bolt and secure it with
nut see Fig.7.
Header bracket
Bolt and nut
M8 Expansion bolt (Not
included in accessories)
Fig.7
Step 5
Raise and support the powerhead with a ladder and line up the rail with the centerline
marked on the door. The rail must be level.
Fix the rail to ceiling with mounting brackets (not included in accessories) and angle iron
see Fig.6, make sure that the rail is level. If necessary, Check the door does not touch any
part of the rail by opening or closing it manually.

9
Fig.8
Step 6
Fix the door bracket on the top edge of the door with screws (M8X55) and screw caps (M8).
Link the L arm to the door bracket with pin and R pin. Link the straight arm to the shuttle with
pin and R pin, then connect L arm to straight arm with two screws (M8X16) and screw caps
(M8), ensure the door arm can be moved freely. See Fig.8, Fig.9 and Fig.10.
L arm
Door bracket
Pin and R pin(X1)
M8 screw cap(X2)
M8x55 screw(X2) M8 Screw cap(X2)
M8X16mm Screw(X2)
Fig.9

10
Straight arm
Shuttle
L arm
Door bracket
Fig.10
Manual operation
If the door has to be operated manually due to a power cut or malfunction of the automated
system, pull the release rope, open and close the door manually. To reconnect the door, move
the door by hand until it engages into the chain shuttle.
6. Programming
SET button: Mode set and Confirm function
CODE button: Transmitter code set and clear function
UP button: Up limit
DOWN button: Down limit
Fig.11
With power on, the bulb will turn on about 2 seconds and then turn off. The LED will