haupa AS6-40 User manual

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Electro-hydraulic cable cutters
INSTRUCTION MANUALHydraulic cutting tools
Video 216430
Video 216428
„AS6-85“
Art. 216428-1
„SAS6-85“
Art. 216430-1
„AS6-52“
Art. 216424-1
„AS6-40“
Art. 216422-1

1. Technical data
Area of application: Separating copper and aluminium cables, telecommunication cables
Feed rate: 2 speeds: Closing (fast) feed to bring the blades to the cable to be
separated and working feed for cutting.
Switching between the two speeds is carried out automatically.
Safety: The cable cutters are fitted with a safety value that has been set
at the factory.
Structure: The cutting heads can be rotated by 180° to make it easier to adapt to
the operation to be carried out.
The cable cutters do not protect the operator when working on cables
that carry power.
Equipment: Dual-piston pump
Guarantee: 2 year guarantee if used for the purpose it is intended
2. Area o work
Pressing force: 216422: 6 kN/216424: 12 kN/216428: 6 kN/216430: 6 kN
Cutting range: 216422*: Ø bis 40 mm Cu/Al/ACSR
216424: Ø bis 52 mm Cu/Al/ACSR
216428*/216430: Ø bis 85 mm Cu/Al
Cutting time: 6 sek.
Battery charging time in minutes: 120 min.
Battery type: 18 V / 4,0 Ah
Working pressure in bar: 700 bar
Length: in mm: 216422: 385 / 216424: 385 / 216428: 385 / 216430: 550
Weight set in bag: 216422: 8,1 kg / 216424: 8,5 kg / 216428: 9,0 kg / / 216430: 9,0 kg
*(not for steel wired armoured cable)

Germany: HAUPA GmbH & Co. KG, Königstraße 165-169, D-42853 Remscheid.
Phone: [phone], Fax: [phone], [email protected] • Errors and technical changes reserved.
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english
3. Short description
Preparation:
Before starting up the tool, always read the operating instructions.
All current-carrying elements in the area you are working in should be disconnected.
Otherwise the protective procedures for working in the vicinity of components under current
must be implemented. (D N EN 50110)
Do not use the tool if you are tired or under the influence of medication, drugs or alcohol.
Take into account the valid accident prevention and safety regulations and use the tool exclu-
sively for the purpose for which it is intended.
Only electro-technically trained persons over 16 years of age may process connecting materi-
als using the tool.
The operating instructions must always be carried with the tool.
The instructions must have been read and understood by the user.
The operator must ensure that this is the case.
Operating:
• The device has a manual return that brings the piston back to the starting point when
the maximum cutting force (separation of the cable) has been achieved.
• The device is equipped with a dual piston pump characterised by fast feed and slow
working hub.
• The pressing head can be infinitely rotated by 180° about the longitudinal axis. This
enables mounting even in difficult to access locations.
Cutting Head
Pushbutton
to advance
Pushbutton for
return movement

HAUPA GmbH & Co. KG, Königstraße 165-169, D-42853 Remscheid,
Tel.: [phone]. Fax: [phone], E-Mail: [e-mail]. Subject to technical changes and printing errors.
... convincing solutions
english
Mounting and unmounting the battery
Charger specifications
Model Nr.: 215527
Input: 100 – 240 V AC
Frequency: 50 / 60 Hz
Output V: 21 V
Output A: 1 A
Weight: 0,164 kg
Measurements: 92 mm (L) x 47 mm (B) x 45 mm (H)
Charger: Connecting battery to charger:

215523 (2 Ah) 215525 (4 Ah)
Please remove the battery after use and keep it removed when storing the
tool!
HAUPA is not liable for wrong or unintended use
2 Ah Battery Specifications
Model Nr.: 215523
Voltage: 18 V
Weight: 0,35 kg
Measurements: 114 mm (L) x 73,5 mm (B) x 67 mm (H)
est. Charging Time: approx. 30 Min
Capacity: 2 Ah
4 Ah Battery Specifications
Model Nr.: 215525
Voltage: 18 V
Weight: 0,58 kg
Measurements: 114 mm (L) x 73,5 mm (B) x 67 mm (H)
est. Charging Time: approx. 60 Min
Capacity: 4 Ah
LED charge indicator: (Pressing the button will light up LEDs)

5. Care and maintenance
Cleaning
• Careful cleaning of the tool, in particular, the moving parts contributes towards a longer
useful life. Remember that dust, sand, environmental influences, in particular a high salt
index, and dirt in general are extremely damaging to hydraulic tools.
• Particular care should be taken when cleaning the pump drive piston and the piston.
The tiniest of contaminations may scratch the walls of the cylinder and damage the
leak-proof seals. For the correct cleaning of the piston, we recommend extending the
piston and then cleaning it with a high-quality, non-corrosive solution.
Power switch
Check to see whether the switch on the machine automatically pops out again when you release
it.
6. Diagnosing aults
Before you carry out any work on the tool, ensure that it is no longer connected to the power
supply.
CAUT ON! f you have a problem that is not listed in the table below, contact your local tech-
nical customer support service for assistance.
Always use original replacement parts. Other parts may seriously damage the tool
and will void the guarantee.
f the tool still does not work correctly, send it to the nearest repair service for specialist
maintenance and fine tuning, or send an email to: [email protected]
W TH EVERY REPLACEMENT PART ORDER, NCLUDE THE FOLLOW NG NFORMAT ON:
1) Article number.
2) Article description.
3) Reference to the operating instructions and/or date.
4) Tool type.
5) Serial number of the tool.
The guarantee is voided if you use parts that are not original replacement parts from HAUPA.

HAUPA GmbH & Co.KG, Königstr. 165-169, 42853 Remscheid, Germany
EC declaration of conformity
HAUPA factory certificate
Remscheid, 23.03.2016
Product:
Product range:
Art. no.:
Note:
HAUPA GmbH & Co.KG
Königstr. 169, 42853 Remscheid
Germany
Tel. [phone] – 0, Fax [phone] – 840
Herewith we declare that the above mentioned tools are manufactured according the
following guidelines:
CE guidelines 98/37/EEC, 89/336/EEC
Jens-Ole Paas Jochen Husli
Qualitätsmanagement Produktmanagement
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216430-1
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; 216422-1;