HAWEKA BikeBoss User manual
BikeBoss
Balancing Stand for Motorbike Wheels
Item No.
825 000 000
002
003
Operating Instructions
(Translation of the Original Operating Instructions)
HAWEKA AG
• Kokenhorststrasse 4 • D-30938 Burgwedel • Tel. +49 5139 8996-0 • Fax +49 5139 8996-222
Subject to technical modifications. Reprinting and copies, including extracts, are only permitted with written authorisation
GEB 001 170
Balancing Stand BikeBoss
HAWEKA - BikeBoss
3
Table of Contents
1.GENERAL SAFETY INSTRUCTIONS .....................................................................4
1.1Important instructions for ensuring safety when using...............................................5
1.2Explanation of symbols..............................................................................................6
2.PRODUCT DESCRIPTION.......................................................................................6
2.1Authorised intended use............................................................................................6
2.2Technical Data...........................................................................................................7
2.3Description of device .................................................................................................8
3.SCOPE OF DELIVERY ............................................................................................9
3.1Parts list for the BikeBoss and upgrade kits, including accessories ..........................9
3.2Overview of clamping devices .................................................................................10
4.OPERATING PANEL FUNCTION DESCRIPTION.................................................11
4.1Selection menu for the settings ...............................................................................12
5.PREPARATION FOR MOUNTING THE WHEEL ON THE BIKEBOSS.................14
5.1Clamping the motorbike wheel on the BikeBoss......................................................14
6.CARRYING OUT A MEASUREMENT....................................................................19
6.1Record the setting values........................................................................................19
6.2Enter the setting values...........................................................................................20
6.3First, start the measurement....................................................................................21
6.4Measurement complete, removing the wheel..........................................................23
7.CALIBRATING AND MAINTENANCE...................................................................24
7.1Calibrating ...............................................................................................................24
7.2Care and maintenance ............................................................................................27
8.TROUBLESHOOTING ...........................................................................................28
8.1Possible errors on the system .................................................................................28
9.SPARE PARTS ......................................................................................................29
10.DISPOSAL..............................................................................................................31
10.1Instructions for disposal of electrical appliances in the EU member states..............31
11.EC DECLARATION OF CONFORMITY.................................................................32
12.OVERVIEW OF THE MOTORBIKE DATA.............................................................33
Last updated: February 2017
Subject to technical modifications.
Version 2
Figures: HAWEKA AG / D-30938 Burgwedel
Reproduction in any form is not permitted.
Balancing Stand BikeBoss
HAWEKA - BikeBoss
4
1.General Safety Instructions
The balancing stand has been designed and built after
careful selection of applicable harmonised standards.
Thus, it conforms to the current state-of-the-art technology
and provides the highest degree of safety during operation.
The balancing stand may only be structurally modified
with written authorisation by the manufacturer!
Device safety can only be implemented during practical
operation if all required applicable measures have been
taken. The operator’s duty of care includes planning such
measures and checking their implementation.
In particular, the operator has to ensure that
the device is only used for its intended purpose
the device is only used in a fully functioning state and
free from defects
the complete operating instructions are permanently
available in a readable condition at the operating
location of the device
the device is only operated by accordingly qualified and
authorised personnel
personnel are regularly instructed in all relevant health
and safety issues and are familiar with the operating
instructions, in particular with the safety instructions
contained therein
Balancing Stand BikeBoss
HAWEKA - BikeBoss
5
1.1 Important instructions for ensuring safety when using
Ensure that hair, loose clothing, ties, chains and all body parts are kept
clear of moving equipment components.
Ensure that the mains power cable does not come in contact with any
moving parts.
Wear safety goggles when using the balancing stand.
Use protective or working gloves.
Before balancing, remove old compensating weights and loose parts
from the rim and tyres.
Observe the basic principles for the lifting of loads.
Heavy loads should not be lifted without assistance.
Observe all operating instructions and warning notices that are attached
to the device.
Labels on the BikeBoss must neither be removed nor made
unrecognizable. Missing or illegible labels should be immediately replaced.
The user is independently responsible for proper operation and
compliance with safety regulations.
Balancing Stand BikeBoss
HAWEKA - BikeBoss
6
1.2 Explanation of symbols
These operating instructions contain specific safety instructions. The following symbols are
used for this purpose:
This symbol indicates potential danger to the device and material.
Warning if injuries
This symbol indicates potential danger to persons.
This symbol does not indicate a safety instruction; it indicates information
provided for a better understanding of work procedures.
2.Product Description
2.1 Authorised intended use
The BikeBoss is a balancing stand for motorbike wheels and must only
be installed at dry locations that are protected against
dripping water.
The BikeBoss has been developed and built in order to balance motorbike
wheels statically and / or dynamically
(from 3 inch wheel width).
The BikeBoss is only used to balance removed motorbike wheels that are within the
range of the given technical specifications.
The BikeBoss must only be used for wheels up to a max. overall weight of
30 kg and up to a max. wheel diameter of 21 inches.
The BikeBoss facilitates
reliable assertion about the imbalance of a motorbike wheel
when used correctly and the wheel is correctly clamped!
For correct and safe use of the BikeBoss, ensure that the ambient lighting is a minimum of
300 Lux and a working temperature of 10 °C to +50 °C.
Before use, the BikeBoss must be approximately at the same temperate as the
ambient temperature.
The operating company of the BikeBoss and not the manufacturer, is responsible
for all injury to persons and tangible damage that occurs if used not as intended.
Balancing Stand BikeBoss
HAWEKA - BikeBoss
7
2.2 Technical Data
Wheel diameter 12 to 23 inch
Max. wheel width 400 mm
(15.5 inches)
Max. weight of wheel when using the 15 mm shaft 15 kg
Max. weight of wheel when using the 19.05 mm shaft 30 kg
Input power supply 12 V DC 1.0 A
Temperature of the working environment from 10° to 50° C
Average measurement time (4 revolutions) approx. 3 sec.
Measurement speed 90 rpm
Weight 47 kg
Automatic switching to the static measurement value is carried out with a wheel width of
less than 2.5" (63 mm).
Device dimensions in [mm]
Optional accessories: Support table / base
a
pp
rox. Ø 18
(
4x
)
Balancing Stand BikeBoss
HAWEKA - BikeBoss
8
2.3 Description of device
Power connection:
Before using the BikeBoss, the operator must connect the power supply unit (110 / 230 V)
supplied to their own power connection and connect the cable to the socket for the power
connection on the BikeBoss.
For longer periods without use, the power supply unit should be disconnected from the
socket.
Storage compartments
Control panel
Telescopic rod
Distance sensors,
left and ri
g
ht
Shaft bearing
3-arm rotary
handle
Clamp
Clamp
Shaft
(
Ø 15, Ø 19.05 mm
)
Thrust washe
r
Shaft ball bearing
(Fig. 1)
Power connection
Balancing Stand BikeBoss
HAWEKA - BikeBoss
9
3. Scope of Delivery
3.1 Parts list for the BikeBoss and upgrade kits, including accessories
Item No.
825 000 000 BikeBoss “Basic” incl. shaft Ø 15 mm and accessories
825 001 088 1 x BikeBoss balancing stand
825 001 074 1 x Shaft Ø 15 mm (with self-aligning ball bearing)
825 001 049 1 x Thrust washer with clamp
825 001 060 1 x 3-Arm rotary handle with clamp
825 001 048 2 x Clamping sleeve for Ø 15 mm shaft
D00630 2202 2 x Plug-in self-aligning ball bearing individual (1x of these spare)
825 001 002 1 x 12V Power supply unit for the power supply
860e150 170 2 x Locating sleeve Ø 17 mm
860e150 200 2 x Locating sleeve Ø 20 mm
825 000 002 Upgrade kit “Locating sleeves” incl. shaft Ø 19.05 mm
825 001 051 1 x Shaft Ø 19.05 mm (3/4") (with self-aligning ball bearing)
825 001 044 2 x Clamping sleeve for Ø 19.05 mm shaft
860e190 220 2 x Locating sleeve Ø 22 mm
860e190 250 2 x Locating sleeve Ø 25 mm
860e190 254 2 x Locating sleeve Ø 25.4 mm
860e190 261 2 x Locating sleeve Ø 26 mm
860e190 280 2 x Locating sleeve Ø 28 mm
860e190 300 2 x Locating sleeve Ø 30 mm
860e190 320 2 x Locating sleeve Ø 32 mm
860e190 350 2 x Locating sleeve Ø 35 mm
825 000 003 Upgrade kit “Locating sleeves” monolever
860e190 004 1 x Locating sleeve DUCATI / TRIUMPH
860e190 011 1 x Locating sleeve MV AGUSTA / HONDA
860e190 012 1 x Locating sleeve APRILIA / BMW / DUCATI / YAMAHA
860e190 018 1 x Locating sleeve HONDA GL 1800/NTV 650
860e150 015 1 x Locating disc BMW I (to year of man. 2005) except R 1200 GS
860e190 020 1 x Locating disc BMW I (from year of man. 2005) also R 1200 GS
860e190 024 1 x Locating sleeve HONDA VFR1200 (from year of man. 2010)/TRIUMPH
860e190 022 1 x Locating flange TRIUMPH (from year of man. 2005) / KTM Superduke
825 001 000 Base cabinet BikeBoss
1 x Base cabinet (incl. inserts)
Balancing Stand BikeBoss
HAWEKA - BikeBoss
10
3.2 Overview of clamping devices
Item No. Clamping device for single arm rocker Figure
860e190 004 Locating sleeve Ducati
860e190 011 Locating sleeve MV Agusta / Honda
860e190 012 Locating sleeve Aprilia / BMW /
Yamaha GTS1000
860e190 018 Locating sleeve HONDA: NTV 650,
Goldwing 1800
860e150 015 Locating sleeve BMW (up to 2005)
860e190 020 Locating disc BMW (from 2005)
860e190 024 Locating disc Triumph , Honda VFR1200
860e190 022 Locating flange KTM Superduke,
Triumph (diverse from 2011)
Item No. Clamping device for stud axle Figure
860 150 170 2 Locating sleeves 17 mm – for shaft Ø 15 mm
860 150 200 2 Locating sleeves 20 mm – for shaft Ø 15 mm
860 190 220 2 Locating sleeves 22 mm – for shaft Ø 19.05 mm
860 190 250 2 Locating sleeves 25 mm – for shaft Ø 19.05 mm
860 190 254 2 Locating sleeves 25.4 mm – for shaft Ø 19.05 mm
860 190 261 2 Locating sleeves 26 mm – for shaft Ø 19.05 mm
860 190 280 2 Locating sleeves 28 mm – for shaft Ø 19.05 mm
860 190 300 2 Locating sleeves 30 mm – for shaft Ø 19.05 mm
860 190 320 2 Locating sleeves 32 mm – for shaft Ø 19.05 mm
860 190 350 2 Locating sleeves 35 mm – for shaft Ø 19.05 mm
Balancing Stand BikeBoss
HAWEKA - BikeBoss
11
4.Operating Panel Function Description
When the BikeBoss is switched on, the start menu appears on the screen.
On the left side of the screen, the actual functions for the three buttons F1, F2, F3 are
indicated. They have different functions, according on the menu selected.
(Fig. 3)
Example, Start screen:
Button F1:
Starts a new measurement
(refer to as from Page 20 Pt. 6.1 Enter values.)
Button F2:
Switching between static and dynamic measuring.
If the width of the rim is less than 2.5 inches, static measurement is
automatically switched.
Button F3:
Menu adjustment
(refer to the next page Pt. 4.1)
The rotary knob is used for input and
selection.
(Fig. 4)
ROTATE
= Select values
PRESS
= Confirm selection
If the rotary knob is pressed for a longer period of time, the program reverts to the
main menu
Go
Dyn.
Menu
Distance [mm]
--- ──■■── ---
Diameter [Inch]
---
F1 = Start function for balancing
F2 = Selection Dynamic / Static
F3 = Menu adjustment
(Fig. 3)
(Fig. 4)
(Fig. 2)
Enter
Minus Plus
Balancing Stand BikeBoss
HAWEKA - BikeBoss
12
4.1 Selection menu for the settings
In the start menu, press the button F3.
(Fig. 3)
On the screen, in the setup menu, the
selection is again by using the function
buttons.
Button F1: Set the unit
Selection as to whether measurement
should be in Gram [g] or Ounces [oz].
Changing between the units is achieved by
rotating and pressing the rotary knob. The
active selection is indicated by enlarged script.
The display automatically changes to the
selection for the resolution of the measurement
result to be indicated on the display.
The display resolution is selected by rotating and
pressing the rotary knob.
The table shows the indicated values [Gram] on
the display for 5g and 1g.
Example:
If the imbalance is 17 grams, the
display indicates 5g = 15g for the
selected resolution, for the
resolution 1g = 17g.
Only for 1g (1/16 oz) indication:
If the display resolution was set to 1g
(1/16 oz), the value for the remaining value
suppression is subsequently selected
(rotating and pressing the rotary knob)
Gram = 1 to 5
Ounces = 1/4 - 1/8 - 1/16
This means that if the result of the measurement is
smaller/equal to the remaining value selected, “0” is
indicated on the display.
Select Unit
Select Language
Service-Menu
F1
F2
F3
F1
Gram
Ounces
Resolution Gram
5g 1g
Ounces
1/4 1/16
or
F3
(Fig. 5)
(Fig. 6)
(Fig. 7)
Remaining Gram
2
Remaining Ounces
1/4
or
(Fig. 8)
Balancing Stand BikeBoss
HAWEKA - BikeBoss
13
Button F2: Setting the language
The program can be set to different
languages.
The selection made is activated by
rotating and pressing the rotary knob.
(Fig. 10)
The program reverts to the language
selected in the menu setting.
Button F3: Service menu
In the service menu, there are two
selection options that can be selected by
pressing the function buttons.
Button
Here, the display contrast is set. The
new value is saved using button F1.
By pressing the rotary knob for an extended period, the procedure is cancelled and
the previous display contrast is re-established.
Button
By pressing button F2, the calibration function is called up.
Here, refer to Chapter 7.1 (Page 24).
F2
Select Unit
Select Language
Service-Menu
F1
F2
F3
F3
Display
Calibration
F1
F2
F1
F2
Select Language
deutsch
english
italiano
espanol
Display Contrast
save with F1
850
(Fig. 12)
(Fig. 11)
(Fig. 10)
(Fig. 9)
Balancing Stand BikeBoss
HAWEKA - BikeBoss
14
5.Preparation for Mounting the Wheel on the BikeBoss
5.1 Clamping the motorbike wheel on the BikeBoss
Selection of the correct mounting shaft
There are two different mounting shafts for the BikeBoss.
Shaft Ø 15 mm
Shaft Ø 19.05 mm (3/4“)
The suitable shaft diameter depends on the mounting holes of the motorbike wheel
(refer to the list in the Appendix).
Preparation for mounting the wheel.
First, select the suitable clamping sleeve for
the mounting shaft.
(Fig. 14)
It must be
suitable for the diameter of the shaft.
(Fig. 13)
Two clamping sleeves are required
for each shaft.
One of the sleeves is inserted into the clamp
using the 3-Arm rotary handle.
(Fig. 15)
The sleeves can only be inserted
when the bar on the clamp is open.
To firmly seat the sleeve, it is rotated until the
elongated hole butts against the stop on the
screw on the clamp.
(Fig. 16)
(Fig. 13)
(Fig. 14)
(Fig. 15)
(Fig. 16)
Balancing Stand BikeBoss
HAWEKA - BikeBoss
15
The second sleeve is inserted into the clamp by the thrust washer and also locked.
(Fig. 17)
To preset, the thrust washer is pushed by the
clamp to the rear third of the mounting shaft
and locked by moving down the bar on the
clamp onto the shaft.
(Fig. 18)
Motorbike wheels with ball bearings can
either be directly put onto the mounting shaft,
or with the suitable locating sleeves.
L if the internal diameter of the
bearing in the wheel is greater than
the diameter of the mounting shaft.
(Fig. 19)
Here, with locating sleeve inserted
(Fig. 17)
(Fig. 18)
Step I Step II
12
1/3
2/3
Balancing Stand BikeBoss
HAWEKA - BikeBoss
16
Depending on the vehicle manufacturer,
motorbike wheels with single arm rocker
attachment, without bearing, require a
special locating unit so that the wheel can be
correctly mounted on the BikeBoss.
Refer to the overview of the
locating device for single arm
rockers.
The suitable locating disc is inserted on the
side of the contact surface.
(Fig. 20)
The telescopic rod is suited to connect the
shaft and locating disc to the wheel on the
BikeBoss at a comfortable working height.
(Fig. 21)
Rim for single arm rocker
Insert the suitable locating disc
(Fig. 20)
Balancing Stand BikeBoss
HAWEKA - BikeBoss
17
For motorbike wheels with a disc brake,
alignment of the wheel must be selected so
that the disc brake is aligned to the rubber
insert of the pressure plate. (Fig. 22)
Fundamentally, the most sensitive
side of the wheel butts against the
rubber insert of the pressure plate.
Subsequently, using the 3-Arm rotary
handle, push the clamp tightly onto the
locating disc and close the bar on the
clamp. (Fig. 23)
For an accurate measurement, it is
important that the wheel is attached to
the shaft so that the elements cannot
move against one another during
acceleration and slowing down.
In order to clamp the wheel on the
mounting shaft, the 3-Arm rotary handle is
rotated until the wheel rests on the rubber
and is connected to the locating disc.
(Fig. 24)
Do not use force!
The thread on the 3-Arm rotary
handle is visible.
Inserting the wheel shaft unit:
Before the unit is placed in the BikeBoss,
the shaft lowering lever must be put to the
top position.
(Fig. 25)
(Fig. 23)
(Fig. 24)
(Fig. 25)
(Fig. 22)
Balancing Stand BikeBoss
HAWEKA - BikeBoss
18
The unit is now inserted into both bearing
blocks of the BikeBoss.
The fixed ball bearing on the
shaft must be located on the
right side of the BikeBoss.
(Fig. 26)
The bearing blocks in the
BikeBoss must be clean.
On the left side, the shaft rests on the
shaft lowering lever. Thus, the floating
ball bearing can be placed on the end of
the shaft in the bearing block.
(Fig. 27)
Subsequently, the shaft is lowered into
the bearing block using the shaft
lowering lever.
(Fig. 28)
Front view – right, fixed shaft bearing
(Fig. 26)
Front view – left, floating shaft bearing (Fig. 27)
(Fig. 28)
Balancing Stand BikeBoss
HAWEKA - BikeBoss
19
6.Carrying Out a Measurement
6.1 Record the setting values
The position of the measuring tape is set on
the BikeBoss for the wheel size to be
measured.
(Here in the example 17 inch,
Fig. 29
)
Repeat this procedure on the other side of
the BikeBoss.
(Fig. 30)
For the distance measurement, the left
measuring tape is routed to the planned
bonding position of the compensation weight
on the rim.
The value for the left side is noted.
(Here in the example 215 mm,
Fig. 31
)
Repeat this procedure on the other side of
the wheel.
The value for the right side is noted.
(Here in the example 165 mm,
Fig. 32
)
(Fig. 29)
(Fig. 30)
(Fig. 31)
(Fig. 32)
Balancing Stand BikeBoss
HAWEKA - BikeBoss
20
6.2 Enter the setting values
The BikeBoss is switched on and the main
menu appears on the display.
Changing between the selection is
achieved by rotating and pressing the
rotary knob. The active selection is
indicated by enlarged script.
Select “Distance” and press the rotary
knob.
The left distance is set first, by rotating
and pressing the rotary knob. The value is
accepted by rotating and pressing the
rotary knob and automatically changed to
the input “right”.
The selection “right” is indicated by enlarged
script.
The input for the distance on the right
is made.
(Fig. 36)
After confirming the distance values,
the main menu appears.
Subsequently, the rim diameter is selected
by rotating and pressing the rotary knob.
A rim diameter of 17.5 inches is
specified as a standard value.
Input is also carried out using the rotary
knob
Go
Dyn.
Menu
Distance [mm]
--- ──■■── ---
Diameter [Inch]
-
--
Go
Dyn.
Menu
Distance [mm]
--- ──■■── ---
Diameter [Inch]
---
left: 215
right: 100
left: 215
right: 165
Go
Dyn.
Menu
Distance [mm]
215 ──■■── 165
Diameter[Inch]
---
Diameter:
[Inch]
17.5
(Fig. 33)
(Fig. 34)
(Fig. 35)
(Fig. 36)
(Fig. 37)
(Fig. 38)
This manual suits for next models
3
Table of contents
Other HAWEKA Measuring Instrument manuals
