Haybuster Balebuster 2564 User manual

2564
BALEBUSTER
SERIAL NUMBERSERIAL NUMBER
SERIAL NUMBERSERIAL NUMBER
SERIAL NUMBER FJ053164FJ053164
FJ053164FJ053164
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APRIL 2008 0500128
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A Tradition of Innovation Since 1966

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2564
BALEBUSTER
SERIAL NUMBER FJ053164 AND UP
DuraTech Industries International Inc.(DuraTech Industries) has made every effort to assure that
this manual completely and accurately describes the operation and maintenance of the 2564™
BALEBUSTER™ as of the date of publication. DuraTech Industries reserves the right to make
updates to the machine from time to time. Even in the event of such updates, you should still find
this manual to be appropriate for the safe operation and maintenance of your unit.
This manual, as well as materials provided by component suppliers to DuraTech Industries are all
considered to be part of the information package. Every operator is required to read and understand
these manuals, and they should be located within easy access for periodic review.
& are registered trademarks of Duratech Industries
International, Inc. 2564 and Balebuster are trademarks of Duratech Industries International, Inc.
STRAW CANNON®and logo are registered trademarks of Duratech Industries International, Inc.

A Tradition of Innovation Since 1966

i2564 BALEBUSTER OPERATING INSTRUCTIONS
FOREWORD
Foreword
All personnel must read and understand the following sections before operating the
BALEBUSTER™.
•Section 2, ”Dealer Preparation,” to verify that the machine has been prepared
for use.
•Section 3, “Operation,” which explain normal operation of the machine.
•Foreword and Section 1, important safety information.
•Section 3.1, “Pre-Operation Inspection”.
Appropriate use of unit
Your model 2564™ BALEBUSTER™ is designed to load and shred most types of
baled livestock forage. It is designed specifically for use on 6 foot. diameter round
bales weighing up to 2,000 pounds and 5-1/2 feet in length
To avoid possible damage to the machine and risk of injury to the operator, consult
with a DuraTech representative before attempting to shred materials other than
livestock forage.
The BALEBUSTER has multiple uses:
•Laying forage windrows in open fields.
•Filling feed bunks - fenceline, circular etc.
•Spreading straw for livestock bedding.
•Spreading mulch over perennial plants, such as strawberries, mushrooms, etc.
•Spreading mulch over reclaimed land areas.
•Spreading mulch over sugar beets for storage.

ii 2564 BALEBUSTER OPERATING INSTRUCTIONS
Operator protection
As with all machinery, care needs to be taken in order to insure the safety of the
operator and those in the surrounding area.
WARNING: The OPERATOR IS RESPONSIBLE for the safety of the
operator and those in the surrounding area. Operators of the BALEBUSTER
are required to wear head, eye, and ear protection, No loose clothing is
allowed.

iii2564 BALEBUSTER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
Part 1: Operating Instructions ......................................... 1
Introduction ................................................................................ 2
Appropriate use of unit .............................................................. 2
Purpose ....................................................................................... 2
How to use this manual ............................................................. 3
Section 1: Safety ........................................................................ 4
1.1 Safety-alert symbols ...................................................................................... 4
1.2 Operator - personal equipment ................................................................... 6
1.3 Machine safety labels ................................................................................... 7
1.4 Shielding ......................................................................................................... 9
1.5 Personal equipment ...................................................................................... 9
1.6 Safety review .................................................................................................. 9
1.7 Towing/road transport ................................................................................. 11
Section 2: Dealer preparation ................................................ 12
2.1 Assembly required ......................................................................................12
2.2 Pre-delivery inspection ..............................................................................12
2.3 Machine operation check ...........................................................................13
2.4 Loader tines .................................................................................................14
Section 3: Operation ............................................................... 15
3.1 Pre-operation inspection ............................................................................16
3.2 Introduction to the machine ..................................................................... 17
3.2.1 Operator controls .......................................................................................... 17
3.2.2 Bale conveyor ............................................................................................... 17
3.2.3 Rotor ............................................................................................................. 17
3.2.4 Auger ............................................................................................................. 18
3.2.5 Slug bars ........................................................................................................ 18
3.2.6 Screen ........................................................................................................... 18
3.2.7 Fan ................................................................................................................ 18
3.2.8 Discharge spout and deflector ...................................................................... 18
3.3 Machine Operation & Adjustments ........................................................19
3.3.1 Tractor Set Up .............................................................................................. 19
3.3.2 Hitching the BALEBUSTER to a tractor ..................................................... 20
3.3.3 Starting the machine ...................................................................................... 20
3.3.4 Normal shut-down procedure ........................................................................ 21
3.3.5 Unhitching the BALEBUSTER from a tractor............................................. 21
3.3.6 P.T.O. Shield ................................................................................................. 22
3.3.7 Conveyor Chain Adjustment ......................................................................... 23
3.3.8 Chain Case Adjustments. .............................................................................. 23

iv 2564 BALEBUSTER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
3.3.9 Slugbar Adjustment ....................................................................................... 24
3.3.10 Clean Out Door ........................................................................................... 24
3.3.11 Flails ............................................................................................................. 25
3.3.12 Loader ......................................................................................................... 25
3.3.13 Loading the bale .......................................................................................... 27
3.3.14 Operating the machine ................................................................................ 28
3.3.15 Loader Transport Pin .................................................................................. 28
3.3.16 Hydraulic Cylinder and Valve ...................................................................... 28
3.3.17 Tires and Rims ............................................................................................. 29
3.3.18 Rack ............................................................................................................ 29
3.3.19 Jack ............................................................................................................. 29
3.3.20 Hooking up hydraulic control box and hydraulics to tractor ........................ 30
3.4 Adjusting the machine ............................................................................... 31
3.4.1 Changing the output distribution pattern ........................................................ 31
3.4.2 Changing length of cut .................................................................................. 32
3.4.3 Changing screens .......................................................................................... 32
3.4.4 Adjusting the bale conveyor speed ................................................................ 32
3.4.5 Changing the slug bar settings ....................................................................... 33
3.5 Road transport ............................................................................................ 33
3.5.1 Preparing the BALEBUSTER for transport ................................................. 33
3.5.2 Changing Back To Operate ........................................................................... 34
3.6 Storage ......................................................................................................... 34
3.6.1 Preparing the machine for storage ................................................................ 34
3.6.2 Removing the machine from storage ............................................................ 35
Section 4: General maintenance ............................................. 36
4.1 Lubrication ..................................................................................................36
4.1.1 LUBRICATION POINTS ............................................................................ 36
4.2 Axle, wheels, tires .....................................................................................39
4.3 Conveyor chain tension .............................................................................39
4.4 General appearance ...................................................................................40
Section 5: Troubleshooting ..................................................... 41
Appendix A: WARRANTY ......................................................... 42
Appendix B: 2564 BALEBUSTER Specifications ................... 43
Appendix C: Options ................................................................ 44
Appendix D: Required For Operation...................................... 45
Appendix E: 2564 BALEBUSTER SHIPPING LIST ................. 46

v2564 BALEBUSTER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
Part 2: Parts Reference .................................................. 47
MAIN FRAME ASSEMBLY (S.N. UP TO 0640) ..........................................48
MAIN FRAME ASSEMBLY (S.N. 0641 AND UP) .......................................50
STANDARD DRIVE LINE ASSEMBLY ........................................................52
OPTIONAL DRIVE LINE ASSEMBLY .........................................................54
PTO ASSEMBLY ................................................................................................56
FAN ASSEMBLY (S.N. UP TO 0640) ..............................................................58
FAN ASSEMBLY (S.N. 0641 AND UP) ...........................................................60
CHAIN CASE ASSEMBLY (S.N. UP TO 0640) ...........................................62
CHAIN CASE ASSEMBLY (S.N. 0641 AND UP) ........................................6 4
SHREDDER ASSEMBLY FRONT ..................................................................68
SHREDDER ASSEMBLY - SHIELDS, DOOR,
& SCREEN (S.N. UP TO 0640) ........................................................................70
SHREDDER ASSEMBLY - SHIELDS, DOOR,
& SCREEN (S.N. 0641 AND UP) .....................................................................72
ROTOR AND AUGER ASSEMBLY (S.N. UP TO 0640)..............................74
ROTOR AND AUGER ASSEMBLY (S.N. 0641 AND UP) ...........................76
SLUG BAR ASSEMBLY ....................................................................................7 8
CONVEYOR ASSEMBLY .................................................................................80
RACK ASSEMBLY ............................................................................................82
LOADER ASSEMBLY .......................................................................................84
WHEEL AND BEARING ASSEMBLY ...........................................................86
HYDRAULICS ASSEMBLY .............................................................................88
HYDRAULIC VALVE - 4000344 .....................................................................90
HYDRAULIC VALVE - 4000344 WIRE LAYOUT .......................................92
TRACTOR / IMPLEMENT WIRING HARNESS ........................................93
FLOW CONTROL VALVE (4000331) ...........................................................94
FLOW CONTROL VALVE ...............................................................................95
CONTROL PANEL ASSEMBLY& SWITCH BOX ......................................96
ORBIT MOTOR ASSEMBLY .........................................................................99
OPTIONAL COVERED SPOUT ASSEMBLY ........................................... 100
OPTIONAL STRAW CANNON ASSEMBLY ............................................. 102
FLOTATION TIRE (OPTION) ..................................................................... 104
AXLE EXTENSIONS (OPTION) .................................................................. 106
OPTIONAL STATIONARY SLUG BAR ASSEMBLY .............................. 108
OPTIONAL SHREDDER EXTENSION ASSEMBLY ............................... 110
OPTIONAL FENDER ASSEMBLY .............................................................. 112
OPTIONAL TAILLIGHT - FENDER MOUNTING ..................................114
DECALS ............................................................................................................. 116
DECAL LOCATIONS ...................................................................................... 118
2564 BALEBUSTER DOCUMENTATION COMMENT FORM .......... 121

vi 2564 BALEBUSTER OPERATING INSTRUCTIONS
A Tradition of Innovation Since 1966

2564 BALEBUSTER OPERATING INSTRUCTIONS 1
TM
TM
Part 1:
Operating Instructions
2564
BALEBUSTER
SERIAL NUMBER FJ053164 AND UP

22564 BALEBUSTER OPERATING INSTRUCTIONS
Introduction
Appropriate use of unit
Your model 2564™ BALEBUSTER™ is designed to load and shred most types of baled livestock forage. It is designed
specifically for use on 6 foot. diameter round bales weighing up to 2,000 pounds and 5-1/2 feet in length
NOTE: To avoid possible damage to the machine and risk of injury to the operator, consult with a
DuraTech Industries International, Inc. (DuraTech Industries) representative before attempting to
shred materials other than livestock forage.
The 2564 BALEBUSTER has multiple uses:
•Laying forage windrows in open fields.
•Filling feed bunks - fenceline, circular etc.
•Spreading straw for livestock bedding.
•Spreading mulch over perennial plants, such as strawberries, mushrooms, etc.
•Spreading mulch over reclaimed land areas.
•Spreading mulch over sugar beets for storage.
Purpose
The purpose of this owner’s manual is to explain maintenance requirements and routine adjustments for the most
efficient operation of your 2564 BALEBUSTER. There is also a trouble shooting section that may help in case of
problems in the field. Any information not covered in this manual may be obtained from your dealer.
SPECIAL NOTE: When reference is made as to front, rear, left hand, or right hand of this
machine, the reference is always made from standing at the rear end of the machine and
looking toward the hitch. Always use serial number and model number when referring to
parts or problems. Please obtain your serial number and write it below for your future
reference.
MODEL: 2564 BALEBUSTER SERIAL NO.
________________________

2564 BALEBUSTER OPERATING INSTRUCTIONS 3
How to use this manual
Manual organization
This manual is organized into the following parts:
• Part 1: Operating instructions explain how to set up, use and maintain the 2564 BALEBUSTER.
• Part 2: Parts reference contains diagrams of each assembly, with the part number of each part. A key on
the facing page contains a description of the part and the quantity used.
Dealer responsibilities
• Read Section 2, “Dealer Preparation,” and perform the tasks outlined. Also perform a pre-operation
inspection as described in Section 3.1.
• Upon delivery of the unit to the customer, it is your responsibility to conduct a training session on the safe
operation of the unit for the primary operator(s). You must also conduct a “walk-around” inspection of
all safety instructional decals on the machine itself. Decals are illustrated in Part 2: Parts Reference.
• Complete and return the Warranty Registration Card. Receipt of this form is required to activate the
warranty. Appendix A provides details of the warranty.
Operator responsibilities
• Operator is responsible for his safety.
• Operator is also responsible for safety of others near the machine.
• Review Section 2, ”Dealer Preparation,” to verify that the machine has been prepared for use.
• Thoroughly review sections 1 and 3, which explain normal operation of the machine, and section 4,
which explain maintenance requirements.
• Note the important safety information in the Foreword and in Section 1, “Safety.”
• Keep copies of all manuals in a readily -accessible location for future reference.
• Tractor is setup according to section 3.3.1 “tractor set-up”

42564 BALEBUSTER OPERATING INSTRUCTIONS
Section 1: Safety
The safety of the operator is of great importance to DuraTech Industries/Haybuster. We have provided decals, shield
and other safety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who
will properly use and service your Haybuster equipment.
WARNING: FAILURE TO COMPLY WITH SAFETY INSTRUCTIONS THAT FOLLOW
WITHIN THIS MANUAL COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH.
BEFORE ATTEMPTING TO OPERATE THIS MACHINE, CAREFULLY READ ALL
INSTRUCTIONS CONTAINED WITHIN THIS MANUAL. ALSO READ THE INSTRUCTION
MANUAL PROVIDED WITH YOUR TRACTOR.
THIS MACHINE IS NOT TO BE USED FOR ANY PURPOSE OTHER THAN THOSE
EXPLAINED IN THE OPERATOR’S MANUAL, ADVERTISING LITERATURE OR
OTHER DURATECH INDUSTRIES WRITTEN MATERIAL PERTAINING TO THE 2564
BALEBUSTER.
1.1 Safety-alert symbols
Decals are illustrated in Part 2: Parts Reference.
The safety decals located on your machine contain important and useful information that will help you operate your
equipment safely.
To assure that all decals remain in place and in good condition, follow the instructions below:
• Keep decals clean. Use soap and water - not mineral spirits, adhesive cleaners and other similar cleaners
that will damage the decal.
• Replace all damaged or missing decals. When attaching decals, surface temperature of the machine must
be at least 40° F (5° C). The surface must be also be clean and dry.
• When replacing a machine component to which a decal is attached, be sure to also replace the decal.
• Replacement decals can be purchased from your Haybuster dealer.

2564 BALEBUSTER OPERATING INSTRUCTIONS 5
DuraTech Industries uses industry accepted ANSI or ASAE standards in labeling its products for safety and operational
characteristics.
DANGER: Indicates an imminently
hazardous situation that, if not avoided, will
result in death or serious injury. This signal
word is to be limited to the most extreme
situations, typically for machine components
that, for functional purposes, cannot be
guarded.
WARNING: Indicates a potentially
hazardous situation that, if not avoided, could
result in death or serious injury, and includes
hazards that are exposed when guards are
removed. It may also be used to alert against
unsafe practices.
CAUTION: Indicates a potentially hazardous
situation that, if not avoided, may result in
minor or moderate injury. It may also be used
to alert against unsafe practices.
SafSaf
SafSaf
Safety-Alerety-Aler
ety-Alerety-Aler
ety-Alert Symbolt Symbol
t Symbolt Symbol
t Symbol
Read and recognize safety information. Be alert to
the potential for personal injury when you see this
safety-alert symbol.
DANGER
INFORMATION
CAUTION
WARNING
This manual uses the symbols to the right to denote
important safety instructions and information.
The DANGER, WARNING and CAUTION symbols are
used to denote conditions as stated in the text above.
Furthermore, the text dealing with these situations is
surrounded by a box with a white background, will begin
with DANGER, WARNING, or CAUTION.
The INFORMATION symbol is used to denote important
information or notes in regards to maintenance and use of
the machine. The text for this information is surrounded
by a box with a light grey background, and will begin with
either IMPORTANT or NOTE.

62564 BALEBUSTER OPERATING INSTRUCTIONS
1.2 Operator - personal equipment
THE OPERATOR
Physical Condition
You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol)
which might impair vision, dexterity or judgment.
Do not operate a 2564 BALEBUSTER when you are fatigued. Be alert - If you get tired while operating your
2564 BALEBUSTER, take a break. Fatigue may result in loss of control. Working with any farm equipment can be
strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before
operating
Proper Clothing
Clothing must be sturdy and snug-fitting, but allow complete freedom of movement.
Avoid loosefitting jackets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined
long hair or anything that could become entangled with the machine.
Protect your hands with gloves when handling flail and sections. Heavyduty, nonslip
gloves improve your grip and protect your hands.
Good footing is most important. Wear sturdy boots with nonslip soles. Steel-toed safety
boots are recommended.
To reduce the risk of injury to your eyes never operate a 2564 BALEBUSTER unless
wearing goggles or properly fitted safety glasses with adequate top and side protection.
Tractor noise may damage your hearing. Always wear sound barriers (ear plugs or ear
mufflers) to protect your hearing. Continual and regular users should have their hearing
checked regularly.

2564 BALEBUSTER OPERATING INSTRUCTIONS 7
6500085
1.3 Machine safety labels
The safety decals located on your machine contain important information that will help you operate your equipment.
Become familiar with the decals and their locations.
DANGER: FLYING HAY, ROCKS, AND OTHER
OBJECTS THROWN BY MACHINE.
STAY CLEAR OF DISCHARGE SIDE OF MACHINE
UNLESS OPERATOR HAS STOPPED TRACTOR
ENGINE AND MACHINE HAS STOPPED ROTATING.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN SEVERE PERSONAL INJURY OR DEATH.
DANGER: ROTATING FLAILS CAN KILL OR
DISMEMBER
KEEP CLEAR OF MACHINE UNTIL POWER TAKE-OFF
HAS BEEN DISENGAGED, TRACTOR ENGINE SHUT
OFF AND FLAIL ROTATION STOPPED
DANGER: ROTATING DRIVELINE, CONTACT CAN
CAUSE DEATH, KEEP AWAY!
DO NOT OPERATE WITHOUT
• ALL DRIVELINE GUARDS, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE
• DRIVELINES SECURELY ATTACHED AT BOTH
ENDS
• DRIVELINE GUARDS THAT TURN FREELY ON
DRIVELINE
WARNING: FOR YOUR PROTECTION KEEP ALL
SHIELDS IN PLACE AND SECURED WHILE MACHINE
IS OPERATING MOVING PARTS WITHIN CAN CAUSE
SEVERE PERSONAL INJURY.
6500035
6500040
6500034

82564 BALEBUSTER OPERATING INSTRUCTIONS
WARNING: FOR YOUR PROTECTION AND
PROTECTION OF OTHERS, PRACTICE THE FOLLOWING
SAFETY RULES.
1. BEFORE OPERATING THIS MACHINE, READ THE
OPERATOR’S MANUALS SUPPLIED WITH THIS
MACHINE AND YOUR TRACTOR.
2. CHECK OPERATORS MANUALS TO BE SURE
YOUR TRACTOR MEETS THE MINIMUM
REQUIREMENTS FOR THIS MACHINE.
3. READ ALL DECALS PLACED ON THIS MACHINE
FOR YOUR SAFETY AND CONVENIENCE.
4. NEVER ALLOW RIDERS ON THIS IMPLEMENT OR
THE TRACTOR.
5. KEEP OTHERS AWAY FROM THIS MACHINE
WHILE IN OPERATION.
6. KEEP ALL SHIELDS IN PLACE WHILE MACHINE IS
OPERATING.
7. KEEP HANDS, FEET, LOOSE CLOTHING, ETC.,
AWAY FROM POWER DRIVEN PARTS.
8. ALWAYS SHUT OFF MACHINE AND ENGINE
BEFORE SERVICING, UNCLOGGING,
INSPECTING, OR WORKING NEAR THIS MACHINE
FOR ANY REASON. ALWAYS PLACE
TRANSMISSION IN PARK OR SET PARK BRAKE
AND WAIT FOR ALL MOVEMENT TO STOP
BEFORE APPROACHING THIS MACHINE.
CAUTION: ADJUST TRACTOR DRAWBAR SO THAT
THE DISTANCE FROM THE END OF THE P.T.O. SHAFT
ON THE TRACTOR TO THE CENTER OF THE
DRAWBAR HITCH PIN IS 16".
6500041
6500322

2564 BALEBUSTER OPERATING INSTRUCTIONS 9
1.4 Shielding
Shields are installed for your protection. Keep them in place, and replace damaged shields.
1.5 Personal equipment
Operators of this machine are encouraged to wear head, eye, and ear protection. Operators should not wear loose
clothing.
1.6 Safety review
BEFORE OPERABEFORE OPERA
BEFORE OPERABEFORE OPERA
BEFORE OPERATINGTING
TINGTING
TING THE MATHE MA
THE MATHE MA
THE MACHINECHINE
CHINECHINE
CHINE
• Read and follow all instructions contained in:
A. This 2564 BALEBUSTER Operator’s manual
B. Tractor Operator’s manual
C. Decals placed on the 2564 BALEBUSTER
NOTE: Additional copies of the above mentioned materials can be obtained from your dealer.
• Allow only responsible, properly instructed individuals to operate your machine. Carefully supervise
inexperienced operators.
• Use a tractor which meets the tractor requirements contained within this manual. See Appendix D.,
Required For Operation:
• Make sure the machine is in good operating condition and that all protective shields are in place and in
proper working order. Replace damaged shields before operating.
• Make no modifications to the machine unless specifically recommended or requested by DuraTech
Industries.
• Check periodically for broken or worn parts and make any necessary repairs.
• If required install the PTO safety chain. Check local regulations regarding safety chain requirements.

10 2564 BALEBUSTER OPERATING INSTRUCTIONS
DURING OPERATION
Enforce the following safety precautions and others contained in this manual to prevent serious personal injury.
• Everyone must be kept clear of work area except operator seated at tractor controls.
• Disengage PTO before starting engine.
•Never work on or near BALEBUSTER unless engine is shut off and flails have stopped.
• Keep shields in place and in good condition.
• Watch out for and avoid any object that might interfere with the proper operation of the machine.
• Power takeoff shafts must be locked in place with protective PTO shields in place.
• Keep hands, feet and clothing away from power driven parts.
•Never leave tractor controls unattended while the engine is running.
• Exercise extreme care when operating on rough and/or steep terrain. Avoid operation on terrain which is
excessively rough or steep.
•Make surer your tractor PTO speed never exceeds 1000 RPM.
WHEN PERFORMING SERVICE AND MAINTENANCE
CAUTION: Before performing any maintenance or adjustments make sure machine is NOT
running. If for any reason arc welding is to be done, always ground the welder close to the point
where the welding is being done. It is recommended that the rotor be grounded to frame of machine
to prevent arcing on bearings.
• Before working on or near the BALEBUSTER for any reason, including servicing, cleaning, unplugging
or inspecting machine, use normal shut-down procedures unless instructed differently in this manual.
• Use only replacement parts that are provided by DuraTech Industries.
• If it is necessary to operate the tractor engine indoors for more than a few seconds, be sure to provide
enough ventilation to remove the tractor exhaust fumes.
• Relieve all pressure in the hydraulic system before disconnecting the hose or performing other work on
the system. Make sure all connections are tight and the hose is in good condition before applying
pressure to the system.
WARNING: Hydraulic fluid escaping under pressure can be visible and have enough force to
penetrate the skin. When searching for a suspected leak, use a piece of wood or cardboard rather than
your hands. If injured, seek medical attention immediately to prevent serious infection or reaction.
•Never work on the BALEBUSTER with the bale loader in the raised position. Lower the bale
loader to ground level.
• Check for loose or badly worn bolts or connectors.