Hayward EcoStar SP3400VSP User manual

© 2015 Hayward Pool Products
EcoStar®&
EcoStar SVRS®
Technical &
Installation Guide
SP3400VSP
&
SP3400VSPVR
Drive r1.13
Interface r3.0.8 residential
Interface r3.0.8C commercial

Table of Contents
Safety Precautions Page 1
Installation Page 2-14
Programming Page 15-29
Operation Page 30-31
Programming Scenarios Page 32
Disassembly/Assembly Page 33-38
Password/Commercial Page 39-40
Diagnostic Menu Page 41

•Read and follow all instructions in the owner’s manual and on the equipment.
Failure to follow instructions can cause severe injury and/or death.
•This product should be installed and serviced only by a qualified professional.
•All electrical wiring MUST be in conformance with all applicable local codes,
regulations, and the National Electric Code (NEC). Hazardous voltage can shock,
burn, and cause death or serious property damage. To reduce the risk of electric
shock, do NOT use an extension cord to connect unit to electric supply. Provide a
properly located electrical receptacle. Before working on drive or motor, turn off
power supply to the drive.
•Failure to bond drive to pool structure will increase risk for electrocution and
could result in injury or death. To reduce the risk of electric shock, see installation
instructions and consult a professional electrician on how to bond drive. Also,
contact a licensed electrician for information on local electrical codes for bonding
requirements.
Page 1
Safety Precautions

Installation - Plumbing
New Pools: When installing the EcoStar on a new pool, care should
be taken to ensure proper pipe and equipment sizing to
handle the maximum flow required (fig 1).
Existing Pools: When installing the EcoStar on existing pools, care should
be taken to insure the maximum flow does not exceed the
capacity of the pipe and equipment*(fig 1).
MAXIMUM RECOMMENDED SYSTEM FLOW RATE BY PIPE SIZE
1.5”
51gpm 8fps
38gpm 6fps
2”
84gpm 8fps
63gpm 6fps
2.5”
120gpm 8fps
89gpm 6fps
3”
184gpm 8fps
138gpm 6fps
* Refer to equipment manuals for flow rates. Figure 1
Page 2
Note: length of pipe (L) between pump suction port and
first elbow or fitting should be at least 5 times pipe size.

Installation - Electrical
Remove the electrical cover plate as shown below
(fig 2, 3 & 4)
Figure 2 Figure 3 Figure 4
Page 3
Note: If power is removed from the pump, all settings will be protected for at least 5 years.

Installation –Electrical
Internal wiring locations
Figure 5
Page 4
Wiring plug for
wall mounted
interface
Wiring connection
for incoming motor
wires
Wiring plug for relay
connected controls &
stop switch
Wiring plug for data link with
Hayward/Goldline compatible
software controls
Wire connection
for incoming line
voltage (230v)
Channel for
running low
voltage data cable

Installation –Electrical/High Voltage
High Voltage Wiring terminals (L1 & L2)
1. Voltage: 230 VAC, 60Hz, Single Phase.
2. Breaker, wire size would be determined
by the NEC and local code requirements.
Ground Wire
Terminal.
It is below high
voltage wires
and should be
connected first.
Conduit
Connections
There are two on
the pump. One
for high voltage
and the other for
the low voltage
data cable.
Make sure the unit is both bonded and grounded!
Figure 6
Page 5
Note: When connecting high
voltage for an EcoStar that is
data connected to a Hayward/
Goldline control, voltage
needs to come directly from a
breaker in the control, or in
the case of an OnCommand,
directly from the main or sub-
panel and not from the filter
pump relay.
Bonding Lug

Installation–Interface removal/positioning
1. Remove the two screws as
shown (fig 7).
2. Remove the interface assembly
as shown (fig 8).
3. Reposition interface assembly
as shown (fig 7, 9, 10 & 11) and
re-secure with the two screws
(fig 7).
The interface assembly on the
EcoStar can be configured in
four different positions.
Page 6
Figure 11
Figure 7
Figure 9 Figure 10
Figure 8

Installation–Interface /Wall mount
1. Wall mount kit is included with the EcoStar and includes blank cover, mounting bracket and new terminal
block for connecting to the interface assembly. Maximum 500’ for data cable used for wall mount or control
connection.
2. After removal of the interface assembly (Page 7) remove the plug connecting the drive to the interface (fig 12).
3. Plug is permanently attached (fig 13), install the blank cover over the plug (fig 14).
Figure 14Figure 13
Figure 12
Page 7

Installation–Interface /Wall Mount
4. The data cable needs to be routed through the second (low voltage) conduit opening (fig 15).
5. Remove the wall mounting data plug from the electrical compartment as shown (fig 16).
6. You will need to procure a six wire data cable, as short as possible, and attach the wires to the data
plug as shown (fig 17) taking care to note the color and corresponding number next to the data plug (fig
15).
Figure 15
Figure 16 Figure 17
Page 8
Data cable is
routed separate of
high voltage and
in it’s own
channel within the
motor electrical
compartment
Data Plug

Installation–Interface/Wall Mount
7. Secure the wall mounting bracket and route the six wire data cable through the channel on the bottom
of the bracket (fig 18).
8. Attach the six wires to the new data plug as shown, taking care to note the color and corresponding
number on the data plug as you did with the data plug on the pump (fig 20). Install the plug into the
interface assembly (fig 19).
9. Attach the interface assembly to the mounting bracket with the two screws provided (fig 21).
Figure 18 Figure 19
Figure 20
Figure 21
Page 9

Software versions necessary to operate the EcoStar
Aqua Logic/Pro Logic/Aqua Plus v2.65 or higher OnCommand 1.00 or higher
E-Command 4 (Original E-Command not compatible) v2.80 or higher
1. Maximum 500’ for data cable. The data cable needs to be run through the second (data) conduit opening and channel (Page 8).
2. Remove the two data plugs (COMBUS & DISPLAY) from the wiring compartment (fig 23) and the 4 connector data plug from
the controller (fig 22). Wire 7 on the pump to 2 on the controller, 8 on the pump to 3 on the controller and 1 on the pump to 4 to
the controller as shown (fig 22 & 23). Reinstall plugs. Wire colors can be different as those shown as long as they match point to
point.
Control
Data Plug
Figure 23
Figure 22
Page 10
8
7
2
3
1
4
Installation-Hayward/Goldline Controls
(Compatible software shown below)
Note: When connecting high voltage for an EcoStar that is data connected to a Hayward/Goldline control, voltage
needs to come directly from a breaker in the control, or in the case of an OnCommand, directly from the main or
sub-panel and not from the filter pump relay.
Note: Wire from
4 on Remote
display to 1 on
EcoStar is not
needed in units
Mfg 5/19/11
going forward

Page 11
1. Pump power (230 VAC) needs to be brought into the “line in” contacts on the Filter Pump Relay from a
breaker in the control box. The “Load Out” side will feed the incoming high voltage for the pump (fig 24).
Cable used for data connections should be rated for maximum voltage in motor compartment.
Installation–Relay Connected Controls
(Non Hayward/Goldline compatible software & third party controls)
Fig 24
Filter Pump Replay AUX Relay AUX Relay AUX Relay

2. 1, 3 and 5 from the pump terminal needs to be wired to the Load side of
each control relays as shown (fig 25).
3. One side of the 24 VAC connection on the pump terminal needs to be
wired with 2, 4 & 6 on the pump terminal as shown (fig 25).
Page 12
Fig 25
Filter Pump Replay AUX Relay AUX Relay AUX Relay
4. The other leg of the 24 VAC connection on
the pump terminal needs to be wired to the
line side of the relays in series as shown (fig
25).
Installation–Relay Connected Controls
(Non Hayward/Goldline compatible software & third party controls)

Filter Pump Relay 1st Aux (1) 2nd Aux (3) 3rd Aux (5)
Timer 1 Speed On Off Off Off
Timer 2 Speed On On Off Off
Timer 3 Speed On Off On Off
Timer 4 Speed On On On Off
Timer 5 Speed On Off Off On
Timer 6 Speed On Off On On
Timer 7 Speed On On Off On
Timer 8 Speed On On On On
5. By using a sequence of
off and on, timer speeds
can be controlled.
As shown by the charts,
the number of speeds
available depends on
the number of aux relays
used.
Page 13
Fig 26
Filter Pump Relay 1st Aux (1) 2nd Aux (3)
Timer 1 Speed On Off Off
Timer 2 Speed On On Off
Timer 3 Speed On Off On
Timer 4 Speed On On On
Filter Pump Relay 1st Aux (1)
Timer 1 Speed On Off
Timer 2 Speed On On
Filter pump relay plus 3 aux relays allows control of eight speeds
Filter pump relay plus 2 aux relays allows control of 4 speeds
Filter pump relay plus 1 aux relay allows control
of 2 speeds
Fig 28
Fig 27
Note: The numbers in (blue) on each chart are the corresponding connecting points on the pump for each relay.
Installation–Relay Connected Controls
(Non Hayward/Goldline compatible software & third party controls)

Installation–Remote Stop Switch
1. One side of the 24 VAC on the pump terminal
needs to be wired to 8on the pump terminal as
shown (fig 29).
2. Terminal 7on the pump terminal and the other leg
of the 24 VAC on the pump terminal need to be
wired to the emergency switch (fig 29).
Note: The emergency switch needs to be a latching
style that is normally open (NO). Some switches have
wiring for both NO and NC (normally Closed). Refer to
the e-switch for its internal wiring. When the switch is
pressed the 24v circuit is completed and the pump will
shut down operation.
Page 14
Fig 29
Remote stop switch
purchased separately

Programming –User Interface
Page 15
Fig 30
PRESET SPEEDS
4 buttons that can be
programmed to run at a
pre-determined speed for
a certain length of time.
LED illuminates when
favorite speed is
selected.
Default settings:
Speed 1 1000 RPM 29%
Speed 2 1750 RPM 51%
Speed 3 2500 RPM 72%
Speed 4 3250 RPM 94%
CHECK SYSTEM LED
LED will illuminate
solid when there is an
error condition. It will
blink when in the quick
clean mode with the
SVRS models.
TIMERS ACTIVE LED
LED will illuminate
once the timers have
been programmed.,
even if the pump is not
running.
QUICK CLEAN
Elevates the speed of the
pump to max set speed for
cleaning. Places SVRS in
unprotected mode if
included with pump (1 hour
default timer). Unprotected
mode requires manual
verification.
STOP /RESUME
When pressed it will stop the
pump for maintenance, end a
favorite speed choice or end quick
clean. Pressed again the pump
will resume normal operations.
LED will illuminate indicating the
pump has stopped.
MENU/NAVIGATION BUTTONS
The button will scroll through the setup menus
when pressed. The & arrow buttons are
used to move between displays and to select
parameters to edit when in a specific setup menu.
The & buttons are used to change the
parameters.
Display Screen

Programming
1. When power is supplied to the pump, the pump
model will display, then the following screens (fig 31
& 32). Timer 1 will have default setting of 1750 RPM
(50%), 7 days a week from 12:00 am –11:45 pm.
2. Since timer 1 has a factory default setting the pump
will come on and run until the timer is changed or
set as off. Press the button (fig 32) to select the
Configuration menu (fig 33).
3. Press and hold down the & buttons as shown
to unlock and enter the Configuration menu (fig 33).
Page 16
Fig 33
Fig 31
Fig 32

Programming-Configuration
4. On the next screen you will be asked to press the button to enter
the Configuration Menu (fig 34).
5. On the next screen it will tell you how to use the & buttons to
adjust, and the to go to the next item (fig 35). Press the button to
continue.
Page 17
Fig 35Fig 34

Fig 37
Fig 36
6. This screen allows you to change the day and time by pressing the button
to access or skip by pressing the button (fig 36).
7. You now Use the button to highlight the day, hour, minute and AM/PM.
Use the & buttons to change (fig 37). After setting the AM/PM press
the button to continue.
Page 18
Programming-Configuration