HEALTH RIDER BRS 831.159350 User manual

Model No. 831.159350
Serial No.
The serial number can be found in the
location shown below. Write the serial
number in the space above.
Patent Pending
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
®
USER'S MANUAL
Serial Number Decal
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179

2
TABLE OF CONTENTS
FULL 90 DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached to the center
of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before
beginning assembly.
FULL 90 DAY WARRANTY
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this
SEARS WEIGHT SYSTEM EXERCISER, contact the nearest SEARS Service Center throughout the
United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge.
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for
rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179

3
1. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.
3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
4. Use the home gym system only on a level
surface. Cover the floor or carpet beneath
the home gym system for protection.
5. The home gym system is designed to be
used by only one person at a time.
6. The home gym system is designed to sup-
port a maximum user weight of 250 pounds.
7. Inspect and tighten all parts often. Replace
any worn parts immediately. Replace the
cable every two years.
8. Keep children under 12 years of age and pets
away from the home gym system at all times.
9. Keep hands and feet away from moving
parts.
10. Always wear athletic shoes for foot protec-
tion when exercising.
11. Never place your hands or feet under the
deck.
12. Never release the press arm, butterfly arms,
leg lever, lat bar, row bar, or nylon strap while
the frame is raised. The frame will fall with
great force.
13. Be sure that the cable remains on the pulleys
at all times. If the cable binds while you are
exercising, stop immediately and make sure
that the cable is on all of the pulleys.
14. Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar.
15. The home gym system is intended for home
use only. Do not use the home gym system
in a commercial, rental, or institutional set-
ting.
16. CAUTION DECAL PLACEMENT: The decal
shown below has been placed on the home
gym system in two locations. If either decal
is missing, or if either decal is not legible,
please call our toll-free HELPLINE at 1-800-
736-6879, Monday through Saturday, 7 a.m.
until 7 p.m. Central Time (excluding holi-
days), to order a free replacement decal.
Apply the replacement decal to the location
shown.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before using
the home gym system.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. SEARS assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
Decal is shown at
75% actual size

4
BEFORE YOU BEGIN
ASSEMBLED DIMENSIONS:
Height: 90 in. (Extended)
Width: 48 in.
Length: 59 in.
The HealthRider®BRS
requires a minimum ceiling
height of 7 1/2 feet.
Low Pulley Station
Deck
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Resistance Selector
Seat
Backrest
Thank you for selecting the HealthRider®BRS Body-
Weight Resistance System. The versatile HealthRider®
BRS is designed to develop every major muscle group
of the body. Whether your goal is a shapely figure, dra-
matic muscle size and strength, or a healthier cardio-
vascular system, the HealthRider®BRS will help you to
achieve the specific results you want.
For your benefit, read this manual carefully before
using the HealthRider®BRS Body-Weight
Resistance System. If you have additional questions,
please call our toll-free HELPLINE at 1-800-736-6879,
Monday through Saturday, 7 a.m. until 7 p.m. Central
Time (excluding holidays). To help us assist you,
please note the product model number and serial
number before calling. The model number is
831.159350. The serial number can be found on a
decal attached to the HealthRider®BRS (see the front
cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.

5
ASSEMBLY
1
60
60
Before beginning assembly, carefully read the
following information and instructions:
•Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.
•For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been pre-
attached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
•As you assemble the home gym system, be sure
that all parts are oriented as shown in the
drawings.
•Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that you
have read and understand the information in the
box above.
Insert four 3/8” x 2 1/2” Carriage Bolts (60) up
through the Base (1). Note: It may be helpful to
tape the Carriage Bolt heads in place under the
Base. If you do tape the Carriage Bolt heads,
remove the tape once you finish assembly.
1

2. Press four 2” Square Inner Caps (68) into the
Frame (2).
Identify the Left Wheel Channel (3) and the Right
Wheel Channel (4) by comparing the welded
brackets on the bottom of each Wheel Channel.
Slide the Left Wheel Channel (3) onto the indicated
Small Wheels (40) attached to the Frame (2).
Note: This will be easier to do if you lay the
Frame on the floor.
Slide the Right Wheel Channel (4) onto the Frame
(2) in the same manner.
3. Slide the Left and Right Wheel Channels (3, 4)
onto the 3/8” x 2 1/2” Carriage Bolts (60) in the
Base (1). Partially tighten a 3/8” Nylon Locknut
(39) onto each Carriage Bolt but do not fully
tighten the Nylon Locknuts yet.
2
4
40
68
68
40
3
2
3
6
4
3
1
39
39
60
60
68
68

4. Slide the Support Tube (32) onto the Base (1).
Attach the Support Tube to the Base with two 3/8”
x 2” Bolts (43) and two 3/8” Nylon Locknuts (39).
Do not tighten the Nylon Locknuts yet.
5. Attach the Support Tube (32) to the Right Wheel
Channel (4) with two 3/8” x 1” Bolts (16) and two
3/8” Nylon Locknuts (39). Note: Attach the lower
Bolt and Nylon Locknut first.
Attach the Support Tube (32) to the Left Wheel
Channel (3) in the same manner.
Tighten the Nylon Locknuts used in steps 3–5.
6. Attach the Large Wheel (19) to the Inner Lift Tube
(17) with a 1/2” x 2 1/2” Bolt (52) and a 1/2” Nylon
Jam Nut (50).
4
1
5
6
7
32
19
50
52
16
32
39
39
16
4
3
43
43
39
39
17

7. Lubricate the 1/2” x 3 1/2” Carriage Bolt (49).
Attach the Lift Tube (11) to the Frame (2) with the
Carriage Bolt and a 1/2” Nylon Jam Nut (50).
8. Attach the Platform Cover (34) and the Crossbar
(18) to the Frame (2) with two 3/8” x 2 3/4” Bolts
(45) and two 3/8” Nylon Locknuts (39). Do not
tighten the Nylon Locknuts yet.
9. Attach the Platform (8) to the Frame (2) and
Crossbar (18) with four 1/4” x 2 3/4” Bolts (63) and
four 1/4” Washers (55).
Tighten the Nylon Locknuts used in step 8.
10. Attach a Press Arm (6) to one side of the Press
Frame (5) with two 3/8” x 2 1/2” Bolts (51) and two
3/8” Nylon Locknuts (39).
Attach the other Press Arm (6) to the Press Frame
(5) in the same manner.
7
50
49—Lubricate
8
9
10
8
2
2
1
39
39
34
68
68
45
18
55
55
8
18
2
63
63
5
6
51
39
6

11. Press a 1” Round Inner Cap (36) into one of the
Press Arms (6). Press a 1 3/4” Square Inner Cap
(65) into the Press Arm.
Repeat this step for the other Press Arm (6).
12. Identify the Right Butterfly Arm (15) and the Left
Butterfly Arm (14). Note the position of the welded
bracket on each Arm. Butterfly Arm identification
is very important for step 13.
Attach a Pulley (41) and a Cable Trap (67) to the
Right Butterfly Arm (15) with a 3/8” x 2” Bolt (43)
and a 3/8” Nylon Locknut (39) but do not fully
tighten the Nylon Locknut yet.
Attach a Pulley (41) and a Cable Trap (67) to the
Left Butterfly Arm (14) with a 3/8” x 2” Bolt (43)
and a 3/8” Nylon Locknut (39) but do not fully
tighten the Nylon Locknut yet.
Press 1 3/4” Square Inner Caps (65) into the ends
of the Right and Left Butterfly Arms (15, 14). Wet
the lower end of each Arm with soapy water. Slide
a Butterfly Foam Pad (24) onto the lower end of
each Arm.
13. Lubricate the axle on the Right Butterfly Arm (15) .
Slide the axle on the Right Butterfly Arm (15) into
the Frame (2). Note: Be careful not to confuse
the Right Butterfly Arm with the Left Butterfly
Arm (14); refer to step 12 to identify the Right
Butterfly Arm. Be sure that the upper end of
the Right Arm is behind the indicated bracket
on the Frame (2).
IMPORTANT NOTE: Before assembling the 3/4”
Retainers (70) be sure that you thoroughly
understand this step. The Retainers can be
assembled only once. If they must be removed,
you will need to order new Retainers.
Slide a 3/4” Large Washer (71) onto the axle on
the Right Butterfly Arm (15). Tap two 3/4” Retainers
(70) and a 3/4” Round Outer Cap (69) onto the
axle. Be sure that the teeth on the Retainers
bend toward the Round Outer Cap, as shown in
the inset drawing.
Attach the Left Butterfly Arm (14) in the same
manner.
11
36 65
6
65
36
6
12
24
24
43
13
9
69
70
70
71
71
2
14
Lubricate
Axles
Axle
15
Bracket
69
70
71
67
65
65
39
41
65
14
15

14. Cut the plastic zip tie (not shown) from the Cable
(35). Be careful not to damage the Cable.
Pull on the Cable (35) until you have enough slack
to route the Cable around the Pulley (41) attached
to the Right Butterfly Arm (15). Tighten the 3/8” x
2” Bolt (43). The Cable Trap (not shown) must be
oriented as shown in step 12.
Route the Cable (35) around the Pulley (41) on the
Left Butterfly Arm (14) in the same manner.
15. Pull the remaining slack in the Cable (35) as
shown. Wrap the Cable around a Pulley (41).
Attach the Pulley and a Cable Trap (67) to the Lift
Tube (11) with a 3/8” x 2” Bolt (43) and a 3/8”
Nylon Locknut (39).
16. Attach the Nameplate (7) to the Frame (2) with two
3/4” Tap Screws (62).
17. Insert a 1/4” x 3 1/2” Carriage Bolt (59) through the
center hole in a Seat Plate (29). Attach the Seat
Plate to the Backrest (22) with two 1/4” x 3/4” Bolts
(56).
Insert the 1/4” x 3 1/2” Carriage Bolt (59) through
the indicated hole in the Frame (2). Tighten a 1/4”
Nylon Locknut (54) with a 1/4” Washer (55) onto
the Carriage Bolt.
Attach the other end of the Backrest (22) to the
Frame (2) with a 1/4” Washer (55) and a 1/4” x
3.1/2” Bolt (58).
14
15
16
17
10
15
14
43
39
67
41
43
41
35
35
11
2
62
7
54
29
59
56
58
55
22
55
2

18. Insert a 1/4” x 2 1/2” Carriage Bolt (57) through the
center hole in a Seat Plate (29). Attach the Seat
Plate to the Seat (23) with two 1/4” x 3/4” Bolts
(56).
Attach another Seat Plate (29) to the Seat (23) in
the same manner.
Insert the 1/4” x 2 1/2” Carriage Bolts (57) through
the holes in the Seat Frame (13). Tighten a 1/4”
Nylon Locknut (54) with a 1/4” Washer (55) onto
each Carriage Bolt.
19. Press a 1 3/4” Square Inner Cap (65) into each
end of the Leg Lever (12). Press a 1 3/4” Square
Inner Cap into the Seat Frame (13).
Lubricate the 3/8” x 2 1/2” Bolt (51). Attach the Leg
Lever (12) to the Seat Frame (13) with the Bolt and
a 3/8” Nylon Jam Nut (74). Do not overtighten
the Nylon Jam Nut. The Leg Lever must be able
to pivot freely.
Insert the 3/8” x 2 1/2” Eyebolt (53) into the Leg
Lever (12) from the direction shown. Tighten a 3/8”
Nylon Locknut (39) with a 3/8” Flat Washer (46)
onto the Eyebolt.
20. Turn the Lock Knob (28) counterclockwise until it
turns freely. Pull the Lock Knob and hold it. Rest
the Seat Frame (13) on one of the pins in the
Frame (2). Release the Lock Knob. Turn the Lock
Knob clockwise until it is firmly tightened.
Press 3/4” Round Inner Caps (26) into the ends of
each Pad Tube (25).
Insert a Pad Tube (25) into the Seat Frame (13).
Slide a Foam Pad (27) onto each end of the Pad
Tube.
Insert the other Pad Tube (25) into the Leg Lever
(12). Slide a Foam Pad (27) onto each end of the
Pad Tube.
21. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENT, beginning on page 12 of this manual.
Before using the home gym system, pull the cable a few times to be sure that it moves smoothly over the
pulleys. If the cable does not move smoothly, find and correct the problem. IMPORTANT: If the cable is not
properly installed, it may be damaged when a high resistance setting is used. See the CABLE DIA-
GRAM on page 15 of this manual for proper cable routing. If there is any slack in the cable, you will
need to remove the slack by tightening the cable. See TROUBLE-SHOOTING AND MAINTENANCE on
page 14.
18
19
11
56
56
29
29
57
57
23
55
54
39
74
46
65
53
12
13
51—Lubricate
65
13
12
13
26
20
28
2
27
25
26
27

12
ADJUSTMENT
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise
guide accompanying this manual to see how the home gym system should be set up for each exercise. IMPOR-
TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start-
ing position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is
performed, the effectiveness of the exercise will be reduced.
37
66
38
35
21
31
CHANGING THE RESISTANCE SETTING
The unique HealthRider®BRS utilizes its own weight
and the user’s weight to provide a wide range of
resistance settings.
Use the Dial Knob (9) on the Lift Tube (11) to find the
approximate amount of resistance based on your
body weight. The window on the far end of the Lift
Tube displays your body weight. Turn the Dial Knob
until the weight displayed is closest to your weight. If
you will be using the low pulley station and will not be
on the machine, select “0” as your weight.
When “0” is selected as the body weight, a single
number is displayed in each of the other windows.
This is the pounds of resistance at the low pulley sta-
tion. When you select any other body weight, two
numbers are displayed in each of the other windows.
The first number, in the white area, is the resistance
at every station except the bench press station. The
second number, in the red area, is the resistance at
the bench press station. Note: Due to the cable and
pulleys, the amount of resistance at each exercise
station may vary from the weight setting.
To change the resistance setting, first pull the
Adjustment Knob (33) on the Lift Tube (11). Align the
Knob with the desired resistance setting and release
the Knob. Be sure that the Knob fully locks into place
when you release it. Note: When you move the
Adjustment Knob to the lowest settings, it may be
difficult to move the Adjustment Knob. If this hap-
pens, press down on the Pulley (41). You should
then be able to easily move the Adjustment Knob.
ATTACHING THE LAT BAR, ROW BAR, OR NYLON
STRAP TO THE HIGH PULLEY STATION
Attach the Lat Bar (21) to the Cable (35) with a Cable
Clip (38). For some exercises, the Chain (37) should
be attached between the Lat Bar and the Cable with
two Cable Clips. Adjust the length of the Chain
between the Lat Bar and the Cable so the Lat Bar
is in the correct starting position.
The Nylon Strap (66) and Row Bar (31) can be
attached in the same manner. Note: When you
attach the Nylon Strap, be sure that you attach the
Cable Clip (38) to both rings.
9
41
Resistance
Windows
Body Weight
Window
11 33

13
ATTACHING THE LAT BAR, ROW BAR, OR NYLON
STRAP TO THE LOW PULLEY STATION
Attach the Lat Bar (21) to the Cable (35) with a Cable
Clip (38). For some exercises, the Chain (37) should
be attached between the Lat Bar and the Cable with
two Cable Clips. Adjust the length of the Chain
between the Lat Bar and the Cable so the Lat Bar
is in the correct starting position.
The Nylon Strap (66) and Row Bar (31) can be
attached in the same manner. Note: When you
attach the Nylon Strap, be sure that you attach the
Cable Clip (38) to both rings.
See the inset drawing. When the Nylon Strap (66) is
used for leg exercises, slide the Plastic Spacer (77)
on the Nylon Strap until it is tight against your leg. For
all other exercises that use the Nylon Strap you
should slide the Plastic Spacer up against the rings
on the end of the Nylon Strap.
ATTACHING THE LEG LEVER TO THE LOW PUL-
LEY STATION
To use the Leg Lever (12), the seat must be attached
to the frame (see SEAT ADJUSTMENT below).
Attach the Cable (35) with a Cable Clip (38) to the
Eyebolt (53). Always remove the Cable from the
Eyebolt before removing the seat.
SEAT ADJUSTMENT
The Seat Frame (13) can be set at three different
heights. To move the Seat Frame, turn the Lock Knob
(28) counterclockwise until it turns freely. Pull the Lock
Knob and hold it. Lift the Seat Frame and move it to
one of the other pins in the Frame (2). Be sure the
Seat Frame is securely on the pins. Release the Lock
Knob. Turn the Lock Knob clockwise until it is firmly
tightened.
For some exercises the Seat Frame (13) must be
removed. Always disconnect the Cable (35) before
removing the Seat Frame. Turn the Lock Knob (28)
counterclockwise until it turns freely. Pull the Lock
Knob and hold it. Lift the Seat Frame and set it aside.
To reattach the Seat Frame (13), turn the Lock Knob
(28) counterclockwise until it turns freely. Pull the Lock
Knob and hold it. Rest the Seat Frame (36) on one of
the pins in the Frame (2). Release the Lock Knob.
Turn the Lock Knob clockwise until it is firmly tight-
ened.
28
2
13
35
38
12
53
35
37
66
38
35
21
31
38
77
66

14
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLE
Woven cable, the type of cable used on the home
gym system, can stretch slightly when it is first used.
If there is slack in the Cable (35) before resistance is
felt, the Cable should be tightened. Slack can be
removed from the Cable by moving the Pulley (41) to
the next hole in the indicated bracket on the upper
end of the Frame (2). Remove the 3/8” Nylon Locknut
(39) and the 3/8” x 2” Bolt (43) from the Cable Trap
(67) and Pulley. Re-attach the Pulley and Cable Trap
to the next hole in the bracket. Be sure that the Cable
Trap is in the proper position and that the Cable and
Pulley move smoothly.
Additional slack can be removed by moving the
Pulley (41) to the upper hole in the indicated bracket
on the back of the Frame (2). Remove the 3/8” Nylon
Locknut (39) and the 3/8” x 2” Bolt (43) from the
Pulley. Re-attach the Pulley to the upper hole in the
bracket. Be sure that the Cable and Pulley move
smoothly.
Note: If the cable tends to slip off the pulleys
often, the cable may have become twisted.
Remove the cable and re-install it.
The cable must be replaced every two years. If the
cable needs to be replaced, see REPLACEMENT
PARTS on the back cover of this manual.
35
35
2
1
67
43
39
2
41
43
39
2
41

15
CABLE DIAGRAM
The cable diagram below shows the proper routing of the cable. Use this diagram to be sure that the Cable has
been assembled correctly. The starting and ending point has been labeled. The numbers show the proper route
for the Cable. IMPORTANT: If the Cable has not been correctly routed, the HealthRider®BRS will not func-
tion properly and damage may occur.
High Pulley—1
Low Pulley—16
4
5
6
7
8
9
10
11
12
13
14
15
3
2

3/8" Nylon Locknut (39)
3/8" Washer (46)
1/2" x 3 1/2" Carriage Bolt (49)1/2" Nylon Jam Nut (50)
3/8" x 2 1/2" Bolt (51)
1/4" Nylon Locknut (54)
1/4" Washer (55)
1/4" x 3 1/2" Carriage Bolt (59)
3/8" Nylon Jam Nut (74)
1/2" x 2 1/2" Bolt (52)
1/4" x 3 1/2" Bolt (58)
1/4" x 2 3/4" Bolt (63)
3/8" x 2 1/2" Eyebolt (53)
3/8" x 2 1/2" Carriage Bolt (60)

3/8" x 1" Bolt (16)
3/8" x 2" Bolt (43)
3/4" Tap Screw (62)
1" Square Inner Cap (64)
1 3/4" Square Inner Cap (65)
2" Square Inner Cap (68)
3/4" Round Outer Cap (69)
1" Round Inner Cap (36) 3/4" Round Inner Cap (26)
3/4" Large Washer (71)
1/4" x 3/4" Bolt (56)
1/4" x 2 1/2" Carriage Bolt (57)
3/4" Retainer (70)

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
PART LIST—Model No. 831.159350 R0198A
Key No. Qty. Description
1 1 Base
2 1 Frame
3 1 Left Wheel Channel
4 1 Right Wheel Channel
5 1 Press Frame
6 2 Press Arm
7 1 Nameplate
8 1 Platform
9 2 Dial Knob
10 1 Inner Dial Tube
11 1 Lift Tube
12 1 Leg Lever
13 1 Seat Frame
14 1 Left Butterfly Arm
15 1 Right Butterfly Arm
16 4 3/8” x 1” Bolt
17 1 Inner Lift Tube
18 1 Crossbar
19 1 Large Wheel
20 2 Butterfly Arm Bushing
21 1 Lat Bar
22 1 Backrest
23 1 Seat
24 2 Butterfly Foam Pad
25 2 Pad Tube
26 4 3/4” Round Inner Cap
27 4 Foam Pad
28 1 Lock Knob
29 3 Seat Plate
30 6 Hand Grip
31 1 Row Tube
32 1 Support Tube
33 1 Adjustment Knob
34 1 Platform Cover
35 1 Cable
36 2 1” Round Inner Cap
37 1 Chain
38 3 Cable Clip
39 30 3/8” Nylon Locknut
40 4 Small Wheel
Key No. Qty. Description
41 16 Pulley
42 4 2” Square Outer Cap
43 8 3/8”’ x 2” Bolt
44 1 3/8” x 1 3/4” Bolt
45 6 3/8” x 2 3/4” Bolt
46 9 3/8” Washer
47 8 1/2” x 5/8” Spacer
48 3 3/8” x 7 1/4” Bolt
49 1 1/2” x 3 1/2” Carriage Bolt
50 2 1/2” Nylon Jam Nut
51 5 3/8” x 2 1/2” Bolt
52 1 1/2” x 2 1/2” Bolt
53 1 3/8” x 2 1/2” Eyebolt
54 3 1/4” Nylon Locknut
55 8 1/4” Washer
56 6 1/4” x 3/4” Bolt
57 2 1/4” x 2 1/2” Carriage Bolt
58 1 1/4” x 3 1/2” Bolt
59 1 1/4” x 3 1/2” Carriage Bolt
60 4 3/8” x 2 1/2” Carriage Bolt
61 2 3/8” x 1 1/2” Bolt
62 2 3/4” Tap Screw
63 4 1/4” x 2 3/4” Bolt
64 1 1” Square Inner Cap
65 9 1 3/4” Square Inner Cap
66 1 Nylon Strap
67 6 Cable Trap
68 6 2” Square Inner Cap
69 2 3/4” Round Outer Cap
70 4 3/4” Retainer
71 2 3/4” Large Washer
72 2 3/8” x 5 5/8” Bolt
73 4 1/2” x 1/2” Spacer
74 4 3/8”’ Nylon Jam Nut
75 1 #10 x 3/4” Screw
76 4 3/8” Thin Washer
# 1 User’s Manual
# 1 Exercise Guide
# 2 Caution Decal

31
30
30
30
30
21
23
28
29
29
27
13
26
25
26
27
27
12
26
25
26
27
38
37 41 5
6
30
24
24
15
14
20
41
41
7
22
8
2
18
9
10
40
19 17 42
42
11
33
9
41
1
42
42
32
3
4
41
41
41
41
41
41
40
40
30 40
57
57
56
56
55
54
55
54
51
74
53
39
66
39
39
51
35
48
39
43
43
67
67
65
65
65
36
65
65
36
65
65
65
39
39
71
71
70
70
69
69
62
68
68
34
45
55
63
39
39
63
55
55
63
73
64
76
74
73
76 72
45
46
47
47
46
39
43
39
58
55
72 76
73
73
76
39
43
29
59
55
54
47
47
35
46 46
39 45
68
74 44 61
67
41
41 67 61
67
43
39
39
39
16
16
39
39
43
43
60
60
43
67
39
50
49
75
50
52
68
68
68
74
56
47
47
46
46
39
46
EXPLODED DRAWING—Model No. 831.159350 R0198A

Part No. 144369 H00011-C R0198A Printed in Canada © 1998 Sears, Roebuck and Co.
Model No. 831.159350
QUESTIONS?
If you find that:
• you need help assembling or
operating the HealthRider®BRS
Body-Weight Resistance System
• a part is missing
• or you need to schedule repair
service
call our toll-free HELPLINE
1-800-736-6879
Monday–Saturday, 7 am–7 pm
Central Time (excluding holidays)
REPLACEMENT PARTS
If parts become worn and need to
be replaced, call the following toll-
free number
1-800-FON-PART
(1-800-366-7278)
The model number and serial number of your HealthRider®BRS
Body-Weight Resistance System are listed on a decal attached to
the frame. See the front cover of this manual to find the location of
the decal.
All replacement parts are available for immediate purchase or
special order when you visit your nearest SEARS Service Center.
To request service or to order parts by telephone, call the toll-free
numbers listed at the left.
When requesting help or service, or ordering parts, please be pre-
pared to provide the following information:
• The MODEL NUMBER of the product (831.159350).
• The NAME of the product (HealthRider®BRS Body-Weight
Resistance System).
• The KEY NUMBER and DESCRIPTION of the PART (see the
PART LIST/EXPLODED DRAWING at the center of this manual).
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179