Heater Craft G200X Installation instructions

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6672 Boekel Road, Rathdrum | [phone] | www.heatercraft.com
INSTALLATION AND OWNERS MANUAL
G200X

Heater Craft 1 Year Limited Warranty
Heater Craft warrants your electric heater to be free from defects in material and
craftsmanship under normal use and service by the original consumer purchaser for a
period of (1) one year from the date of purchase. This limited warranty does not apply if
the system has been damaged by accident, improper installation, unreasonable use,
lack of proper maintenance, unauthorized repairs or modifications, or causes not arising
from defects in materials and craftsmanship.
Heater Craft's obligation under this warranty are limited to repair of the product at
Heater Craft's production facility, or the replacement of the product at Heater Craft's
option and at Heater Craft's expense. Any expense involved in the removal,
reinstallation, or transportation of the product is not covered by this warranty. Prior to
return of any product to Heater Craft customer must first call Heater Craft customer
service [phone] and request a return authorization number. This number must
be marked on exterior of carton for easy identification. Warranty product received at
Heater Craft without a Return Authorization Number may be returned at expense of
sender.
Send defective product to:
Heater Craft
6672 Boekel Road
Rathdrum, ID 83858
Attn: Warranty Dept.
Postage must be prepaid, and the original dated proof-of-purchase must be included.
Heater Craft will not be liable for any damages sustained in transport due to improper
packaging or handling. The acceptance by Heater Craft of any product returned shall not
be deemed as an admission that the product is defective or in any violation of any
warranty.
This warranty is Heater Craft's only express warranty of this product. No implied warranty
shall extend beyond (1) one year from the date of the original consumer purchase.
Heater Craft will not be liable for any damages, for loss of use of this product, nor for
any consequential damages, costs or expenses.
Some states do not allow limitations on how long an implied warranty lasts or the
exclusion of incidental or consequential damages, so the above limitations and
exclusions may not apply to you. This warranty gives you specific legal rights and you
may also have other rights not mentioned here that vary from state to state.
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Safety Guidelines and Definitions
These instructions contain information that is important for you to know and understand. The
information provided relates to safety issues for the installation and use of our products. To
help you identify important information, we use the following system.
WARNING –
Important Safety information – A hazard that may cause an injury, serious injury, or loss of life.
CAUTION –
Information for preventing improper operation of, or damage to equipment.
NOTE –
Information pertaining to the installation, operation, and/or maintenance of this product that
you should pay special attention to.
NOTICE –
Information informing you of the guidelines of these instructions.
Save these instructions! They contain information pertaining to the safety, care, installation,
use and warranty of this product.
Recommendations
NOTICE – Heater Craft will not be held liable for any accidental damage to persons and / or
property resulting from any installation not completed within the specified guidelines stated
herein.
1. Review Heater Craft installation instructions and warranty information completely before
beginning installation.
2. Heater Craft recommends the use of a volt meter to test your battery connections to
determine the proper voltage before making any wiring connections.
3. Lay out the heater system before beginning installation to be sure the mounting location of
the heater unit, as well as the routing of the wire harness will be sufficient.
NOTE– The heater unit is equipped with an adjustable bracket for versatile mounting situations.
4. The heater wiring harness between the batteries and the heater unit should be routed away
from moving parts and secured from sharp objects or edges in such a manner so as to prevent
any chafing of pinching which may damage the wire insulation.
5. Application may vary! If you have any questions or suggestions regarding your Heater Craft
product, contact Heater Craft customer service at [phone].

Heater Unit Installation
1. Locate an area to mount the heater unit. Be sure the unit will be in an area that does not
restrict the airflow to the fan at the rear of the unit, and allows proper routing of the wire
harness.
2. Attach the bracket in the area chosen in step (1) one. The bracket is adjustable and can be
mounted in a variety of ways to suit your application.
3. Plug the wire harness into the heater unit and route the wire harness out of the mounting
area. Fasten the heater unit into the mounting bracket.
4. Route the wire leads (yellow–heat element, red-fan motor, black–ground) as needed.
Golf Car– Route the wires to the battery area of the car. These leads can be routed through the
existing wire harness or tied with wire ties after the installation is complete.
Battery Connections
1. Locate the proper power source for your unit as indicated on the bottom of the unit. (12 or 24 VDC)
2. Connect the red fused lead to this terminal.
3. Route the red wire lead to the red fused lead. Cut the wire to length and crimp into the butt splice.
Fan Motor Connection
1. Locate the proper negative ground source.
Golf Car– Locate the last negative (-) terminal from the batteries to the drive motor.
2. Route the black wire lead to this terminal. Cut wire to length and crimp into the ring terminal.
3. Connect the black wire lead to this terminal.
CAUTION– Removing ground wire with positive (+) element lead connected will result in fan failure.
Negative Ground Connection
1. Locate the proper power source for your unit as indicated on the bottom of the unit. (36 VDC,
48 VDC or 72 VDC).
2. Connect the yellow fused lead to this terminal.
3. Route the yellow wire lead to the yellow fused lead. Cut the wire to length and crimp into the
butt splice.
Heat Element Connection
NOTICE– Please contact Heater Craft with your questions regarding your specific application.
CAUTION– Remove the fuses from the positive leads (yellow–heat element, red–fan motor)
before making an wiring connections!
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NOTICE– The above are general instructions for an electric golf car hook-up.
NOTE– The power source for electric golf cars is generally comprised of six (6) rechargeable
lead acid batteries that are connected in series to provide DC (direct current) voltage. Using a
voltmeter, you can test the positive (+) voltages by connecting the negative (–) lead to the last
negative (–) terminal in series and the positive (+) lead to the positive (+) terminal selected on
the batteries.
CAUTION– Some manufacturers may have a computer that reads voltage draw. This connection
may need to be after the computer pick-up.
Golf Car Installation
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Testing and Completing Heater Installation
1. Install the 3 amp fuse into red lead (fan motor).
2. Operate the switch to ensure the fan motor is blowing.
3. After testing fan operation, install the fuse into yellow lead (heat element).
4. Operate the switch to ensure the fan motor is blowing and the heat element is operating.
5. After testing is complete, secure wire harness and leads as necessary.
If you have questions about this product and/or the proper installation of this product, please
contact our customer service department between the hours of 6:30 am - 4:30 pm (PST)
Monday through Thursday and Friday, 6:30 am through 2:30 pm (PST).
Heater Craft
6672 Boekel Road
Rathdrum, Idaho 83858
Phone: [phone]
Fax: [phone]
Email: [email protected]
www.heatercraft.com
Questions?