Heatilator CONSTITUTION C-40 User manual
Installation an servie o tis relae soul e
erore ualie ersonnel Heart Hoe
enoloies reoens I ertie roes-
sionals or teniians suervise an
I ertie roessional
EPA CERTIFIED WOODBURNING
FIREPLACE
Fire Risk.
WARNING
or use it soli oo uel onl
ter uels a overre an enerate
oisonous ases ie aron onoie
O-T L
Tested an d
L isted b y P ortl an d
Oreg on U SA
OM N I - Test L ab oratories, I n c.
CU S
Model(s):
Installation Manual
Installation and Fireplace Setup
WARNING
HOT SURFACES!
lass an oter suraes are ot urin
oeration D ool on
Hot glass will cause burns.
• DO NOT tou lass until it is oole
• R allo ilren to tou lass
• ee ilren aa
• CR RI ilren in sae roo as
relae
• lert ilren an aults to aars o i teeratures
High temperatures may ignite clothing or other ammable
materials.
• ee lotin urniture raeries an oter aale
aterials aa
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
C40
NOTICE: DO NOT discard this manual!
• DO NOT store or use asoline or oter a-
ale vaors an liuis in te viinit o tis
or an oter aliane
• DO NOT overre verrin ill voi our
arrant
• Col it all iniu learanes to o-
ustiles as seie ailure to ol a
ause ouse re
WARNING: If the information in these
instructions is not followed exactly, a re
or explosion may result causing property
damage, personal injury, or death.
1
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
Safety Alert Key:
• DANGER! Iniates a aarous situation i i not avoie ill result in eat or serious inur
• WARNING! Iniates a aarous situation i i not avoie oul result in eat or serious inur
• CAUTION! Iniates a aarous situation i i not avoie oul result in inor or oerate inur
• NOTICE: Iniates raties i a ause aae to te relae or to roert
Table of Contents
1 Product Specic & Important Safety Information
irelae Certiation 4
lass eiations 4
C on-Coustile Materials 4
D Coustile Materials 4
letrial Coes 5
2 Getting Started
ial irelae ste
Desin an Installation Consierations
1 eletin irelae oations
2 oatin irelae Cine 8
C ools an ulies eee
D Inset irelae an Coonents
irelae ste Reuireents
3 Framing and Clearances
irelae Diensions 10
Clearanes 11
1 Miniu Clearanes to Coustiles 12
2 Reue Mantel Heit / tional rain Constrution
Reuire 12
C Construt te Case 13
D rae te irelae 14
eure an evel te irelae 14
rotetive Metal Heart tris 15
ain Material 15
H utsie ir it 1
I Heat one it tional 18
4 Electrical Wiring
5 Chimney and Termination Requirements
Cine Reuireents 22
sets/Returns 23
C erination Reuireents 24
6 Chimney Installation
ial Cine ste 25
ssele Cine etions 2
C Install Cine ir it C4 2
D eure set/Return 28
Install Ceilin irestos 28
Install tti Insulation iel 2
Roo enetration 30
H Manuature Hoe Installation 30
I Install Case/Case o 31
erination Ca Reuireents 32
Install erination Ca 32
7 Finishing
elate 34
inis te all 34
1 tone ri inis 34
2 ile ranite Marle inis 34
C Mantel an all roetions 35
D inisin te Heart tension 35
on-Coustile ealant Material 3
8 Fireplace Setup
ireri laeent 38
ae an lanet laeent 3
9 Reference Materials
Cine Coonents 40
2Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
Customer:
Lot/Address
Model (circle one): C40
Fireplace Install YES IF NO, WHY?
eriie tat te ase is insulate an seale 13
Reuire non-oustile oar is installe 15
eriie learanes to oustiles 11
irelae is levele an seure 14
Heart etension sie/eit eie 14 3
utsie air it installe 1
tional Heat one as een installe a ualiie servie teniian 18
Chimne
y
Section 5 (Pg. 22)
Cine oniuration olies it iaras
Cine installe loe an seure in lae it roer learane
Roo lasin installe an seale
erinations installe an seale
Electrical Section 4 (Pg. 21)
it ires roerl installe
Finishing Section 7 (Pg. 34)
Coustile aterials not installe in non-oustile areas
Dealer/Distributor Phone #
Serial #:
WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or
explosion.
irestos installe
Cine air it installe
tti insulation siels installe
ATTENTION INSTALLER:
Follow this Standard Work Checklist
is stanar or elist is to e use te installer in onution it not instea o te instrutions ontaine in this installation
anual Date Installed:
Location of Fireplace:
Installer:
Coustile aterials not installed in non
-
oustile areas
eriie all learanes eet installation anual reuireents
Mantels an all roetions ol it installation anual reuireents
rotetive eart stris an eart etension installe er anual reuireents
Fireplace Setup Section 8 (Pg. 38)
ll aain an rotetive aterials reove
ireri ale an erai lanet installe orretl
aia an oors roerl installe
ll aain aterials are reove ro insie/uner te irelae
Hearth & Home Technologies recommends the following:
• otorain te installation an oin tis elist or our ile
• at tis elist reain visile at all ties on te irelae until te installation is olete
Coents ouniate to art resonsile
art 401-255 • Rev • 01/2/13
on
uiler/en Contrator Installer Date
Comments: urter esrition o te issues o is resonsile Installer/uiler/ter raes et an orretive ation neee
_________________________________________________________________________________________________
Manual a an all o its ontents are reove ro insie/uner te irelae an
iven to te art resonsile or use an oeration
________________________________________________________________________________________________________
________________________________________________________________________________________________________
3
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
1 Product Specic & Important Safety Information
A. Fireplace Certication
is relae sste as een teste an liste in a-
orane it 12 an C-10-M8 an M84-
HD stanars or installation an oeration in te nite
tates an Canaa as esrie in tis anual
Ce it our loal uilin oe aen eore ou
ein our installation to ensure oliane it loal
oes inluin te nee or erits an ollo-u in-
setions e sure loal uilin oes o not suersee
seiations an alas otain a uilin erit so
tat insurane rotetion enets annot e uneetel
anelle
Heatilator is a reistere traear o Heart Hoe
enoloies
C. Non-Combustible Materials
• Materials i ill not inite an urn oose o
an oination o te olloin
- teel - Iron
- ri - ile
- Conrete - late
- lass - lasters
• Materials reorte as assin ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace at 750° C
D. Combustible Materials
• Materials ae o or surae it an o te olloin
aterials
- oo - Coresse aer
- lant ers - lasti
- loo/ - eet ro rall
• n aterial tat an inite an urn ae rooe or
not lastere or un-lastere
B. Glass Specications
is relae is euie it 5 erai lass Re-
lae lass onl it 5 erai lass lease ontat
our ealer or relaeent lass
NOTICE:Thisinstallationmustconformwithlocalcodes.Inthe
absenceoflocalcodesyoumustcomplywiththeUL127, (UM)
84-HUD and NFPA211 in the U.S.A. and the ULC 610-M87
and CAN/CSA-B365 Installation Codes in Canada.
WARNING! Risk of Fire! Hearth & Home Technologies
disclaims any responsibility for, and the warranty and agen-
cy listing will be voided by the following actions.
DO NOT:
• installoroperatedamagedreplace
• modifyreplace
• installotherthanasinstructedbyHearth & Home
Technologies
• operatethefireplacewithoutfullyassemblingall
components
• overre
• installanygaslogset
• installanycomponentnotapprovedbyHearth&Home
Technologies
• installpartsorcomponentsnotListedorapproved
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistanceoradditionalinformation,consultaqualied
installer, service agency or your dealer.
Model: Constitution Certie
oournin irelae
Laboratory: MI est aoratories In
Report No: 01--50-2
Type: oo irelae
Standard: 12 an C-10-M8 an
M 84-HD Manuature
Hoe rove
EPA# and Original Date: 51 4-1-03
EPA Certied:
325 ras er
our
Efciency: u to
BTU Output
with EPA test fuel: 51400 / r
with Cord Wood: 0000 / r
Heating Capacity: u to 3500 s t
Chimney Size: 8 ines
HHT 300 eries
DuraVent Duralus
Max Wood Length: 24 ines
Fuel: Cor oo
Shipping Weight: 50 ls
Firebox Size 2 ui eet
4Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
E. Electrical Codes
NOTICE: Thisreplacemustbeelectricallywiredand
grounded in accordance with local codes or, in the
absenceof local codes,withNational Electric Code ANSI/
NFPA 70-latest edition or the Canadian Electric Code
CSA C22.1.
• 110-120 C iruit or tis rout ust e rotete
it roun-ault iruit-interruter rotetion in
oliane it te aliale eletrial oes en
it is installe in a loations
WARNING! Improper installation, adjustment, alteration,
service or maintenance can cause injury or property dam-
age.
5
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
2 Getting Started
N o n- c o m b u s t ib l e
r o o f f l a s h ing m a int a ins
m inim u m c l e a r a nc e
a r o u nd c h im ne y
A d d it io na l l a t e r a l
s u p p o r t f o r c h im ne y
a b o v e r o o f ( o r e nc l o s e d
in c h a s e ) if ne e d e d
E nc l o s e d s p a c e a b o v e
a nd a r o u nd f ir e p l a c e
S u p p o r t s t r a p s
o n r a f t e r s u p p o r t s
c h im ne y ( no t s h o w n)
O u t s id e
c o m b u s t io n a ir
O u t s id e
c o m b u s t io n a ir
T e r m ina t io n C a p
C h im ne y p e ne t r a t e s r o o f
p r e f e r a b l y w it h o u t a f f e c t ing
r o o f r a f t e r s
S t o r m C o l l a r
O f f s e t /R e t u r n
( w it h h a ng e r s t r a p s )
A t t ic ins u l a t io n s h ie l d
m u s t b e u s e d h e r e t o
k e e p ins u l a t io n a w a y
f r o m c h im ne y if
a t t ic is ins u l a t e d
F r a m ing h e a d e d
o f f in c e il ing j o is t s
M a nt e l
D e c o r a t iv e f a c ing
a nd t r im
F a c t o r y - b u il t f ir e p l a c e
C h im ne y s y s t e m
C o m b u s t ib l e
f r a m ing /h e a d e r
o n t o p o f V - s h a p e d
s t a nd o f f s ( s p a c e r s )
H e a r t h e x t e ns io n
P r o t e c t iv e m e t a l
h e a r t h s t r ip ( s )
A. Typical Fireplace System
Figure 2.1 Typical Fireplace System
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
D
C
A
E
F
A
H
G
B
A
B
B
A
I
I n a n e x t e r io r c h a s e
o r p r o j e c t ing int o a
garage
A c r o s s a c o r ne r
A l o ng a w a l l
A s a
r o o m
d iv id e r
24 in.
( 61 0 m m )
24 in.
( 61 0 m m )
24 in.
( 61 0 m m )
48 in.
( 1 21 9 m m )
24 in.
( 61 0 m m )
I
A
Figure 2.2 Fireplace Locations
NOTICE:
• Illustrationsandphotosreecttypicalinstallationsand
are FOR DESIGN PURPOSES ONLY.
• Illustrations/diagramsarenotdrawntoscale.
• Actualinstallation/appearancemayvaryduetoindividual
design preference.
• Hearth&HomeTechnologiesreservestherighttoalter
its products.
NOTICE: In addition to these framing dimensions, also
reference the following section:
• Clearances (Section 3).
NOTICE:
A minimum 1 in. air clearance at the back and a
minimum 1 in. air clearance to the sides of the
replaceassemblymustbemaintained.
Chimney sections at any level require a 2 in. mini-
mum air space clearance between the framing
and chimney sections.
B. Design and Installation Considerations
NOTICE: Check building codes prior to installation.
• Installation M ol it loal reional state an
national oes an reulations
• Consult insurane arrier loal uilin insetor re
oials or autorities avin urisition over restritions
installation insetion an erits
1. Selecting Fireplace Locations
is relae a e use as a roo ivier installe
alon a all aross a orner or use in an eterior ase
ee iure 22
oatin te relae in a aseent near reuentl
oene oors entral eat outlets or returns or oter
loations o onsierale air oveent an aet te
erorane
utsie air ust e use or oustion e C40 oes
euie it an outsie air inlet to ee oustion air
ro outsie te oe alon it an outsie air terina-
tion a te rii etal ut is reuire ut not sulie
Consieration soul e iven to tese ators eore
eiin on a loation
Model # A B C D E F G H I
C40 iensions or
nise alls
in. 41-/8 1 8-1/2 3-5/1 22-/1 44-3/4 14-1/1 55-15/1 50-/8
mm 103 40 223 108 50 113 35 1421 122
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
2. Locating Fireplace & Chimney
oation o te relae an ine ill aet eror-
ane
•Install itin te ar airsae enlose te uilin
enveloe is els to roue ore rat eseiall
urin litin an ie-on o te re
• enetrate te iest art o te roo is iniies
te eets o in loain
•oate terination a aa ro trees aaent
strutures uneven roo lines an oter ostrutions
• Miniie te use o ine osets
•Consier te relae loation relative to oor an eilin
an atti oists
• ae into onsieration te terination reuireents in
etions 5 an
M a r g ina l L o c a t io n:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase
in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
M a r g ina l L o c a t io n:
• Wind loading possible
Figure 2.3 Recommended Chimney Locations
• Install te outsie air it it te intae ain revailin
ins urin te eatin season
• nsure aeuate outoor air or all oustion
alianes an eaust euient
• nsure urnae an air onitionin return vents are not
loate in te ieiate viinit o te relae
• voi installin te relae near oors alas or
sall isolate saes
• Reesse litin soul e a seale an esin
• tti ates eater strie or seale
• tti ounte ut or an air anler oints an seas
tae or seale
8Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
C. Tools and Supplies Needed
eore einnin te installation e sure te olloin
tools an uilin sulies are availale
Reiroatin sa rain aterial
liers on-oustile sealant
Haer loves
illis sreriver rain suare
lat lae sreriver letri rill an its
lu line aet lasses
evel ae easure
1/2-3/4 in lent or 8 sel-rillin sres
Mis sres an nails
D. Inspect Fireplace and Components
WARNING! Risk of Fire and/or Explosion! Damaged
parts could impair safe operation. DO NOT install dam-
aged, incomplete or substitute components. Keep re-
place dry.
• Reove relae an oonents ro aain an
inset or aae
• ent sste oonents an oors are sie in
searate aaes
• Reort to our ealer an arts aae in sient
• Read all the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety
and benet.
E. Fireplace System Requirements
e Heatilator relae sste reuireents onsist o
te olloin
• irelae
- ireri inlue it relae
- Door inlue it relae
- on-oustile ain aterial inlue it
relae
- Heart tension
•utsie ir ste oo an ollars inlue it
relae
• asia
• Cine ste
- Cine air it inlue it relae reuire it
300 series ine
- tti Insulation iel inlue it relae
- Cine terination a
• on-oustile nis aterial
tional oonents inlue
• iresreen
• intel ar
• Heat one it
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
3 Framing and Clearances
A. Fireplace Dimensions
1 1 - 1 /8 in.
( 28 3 m m )
23- 1 /8 in.
( 5 8 7 m m )
31 - 1 /8 in.
( 79 1 m m )
3- 1 /2 in.
( 8 9 m m )
40 - 5 /1 6 in.
( 1 0 24 m m )
43- 1 3/1 6 in.
( 1 1 0 0 m m )
37 in.
( 9 40 m m )
40 in.
( 1 0 1 6 m m )
43 in.
( 1 0 1 6 m m )
1 in.
( 25 m m )
5 - 7/8 in.
( 1 49 m m ) 6- 1 /2 in.
( 1 65 m m )
9 - 1 1 /1 6 in.
( 246 m m )
F a n E l e c t r ic a l A c c e s s
( r ig h t s id e o f f ir e p l a c e )
Figure 3.1 Fireplace Dimensions
10 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
B. Clearances
WARNING! Risk of Fire!
YoumustcomplywithallminimumairspaceclearancestocombustiblesasspeciedinFigure3.2.DO NOT pack required
airspaceswithinsulationorothermaterials.Framingornishingmaterialusedonthefrontof,orinfrontof,thereplace
closer than the minimums listed must be constucted entirely of non-combustible materials (i.e., steel studs, concrete board,
etc.).Failuretocomplymaycausere.
Figure 3.2 Clearances to Combustible Materials
2 in. ( 5 1 m m ) m in.
A t t ic
I ns u l a t io n
S h ie l d
C e il ing F ir e s t o p
( c e il ing )
( r o o f )
( a t t ic )
( c e il ing )
C e il ing F ir e s t o p O f f s e t /R e t u r n w it h
h a ng e r s t r a p s
S t o r m C o l l a r
R o o f F l a s h ing
2 in. ( 5 1 m m ) m in.
2 in. m in.
( 5 1 m m )
M u s t h a v e 2 in. ( 5 1 m m )
m inim u m c l e a r a nc e
t o h e a d e r
2 in. ( 5 1 m m ) m in.
2 in. ( 5 1 m m ) m in.
2 in. ( 5 1 m m ) m in.
1 in. ( 25 m m ) t o s id e o f a p p l ia nc e
( e x c e p t a t na il ing f l a ng e s w h e r e it is 1 /2 in. [ 1 3 m m ] )
1 in. ( 25 m m ) t o b a c k
o f a p p l ia nc e
0 in.
t o f l o o r
0 in. t o l e v e l
o f s t a nd o f f s
2 in.
( 5 1 m m )
m in.
36 in. ( 9 1 4 m m )
s t a nd o f f s t o c e il ing
11
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
2. Reduced Mantel Height / Optional Framing
Construction Required
Non-combustible antel aterial iniu eit
ro ase o relae to unersie o antel 4 in
118 en te olloin enlosure onstrution
aterials are use
on-oustile rain aterials ust e use aove
relae to eit o 84 in 2134 or to te eil-
in ro ase o relae or all onstrution aterials
rain eers seetin an all nis aterials
1. Minimum Clearances to Combustibles
WITHIN ENCLOSURE AREA
irelae to aall 1/2 in 13
irelae to sieall 1 in 25
Dut oots to rain 0 in 0
o stanos to eaer 0 in 0
Door oenin to sieall 22-/8 in 581
EXPOSED SURFACES
aelate to sieall 1 in 40
Heat one air rills to eilin 12 in 305
MANTEL
Mantel iniu eit 0 in 1524
Maiu antel et 12 in 305
P o s it io n c o m b u s t ib l e /
no n- c o m b u s t ib l e m a nt e l
60 in. ( 1 5 24 m m ) f r o m
b a s e o f f ir e p l a c e
1 2 in.
( 30 5 m m )
46- 1 /4 in.
( 1 1 75 m m )
24 in.
( 61 0 m m )
2 in.
( 5 1 m m )
48 - 1 /4 in.
( 1 226 m m )
42-1/4 in.
( 1 0 73 m m )
The finished cavity depth must
be no less than 24 in. (610 mm)
from the finished backwall to
the outside of front wall framing.
Figure 3.3 Framing the Fireplace
12 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
C. Construct the Chase
ase is a vertial olie struture uilt to enlose te
relae an/or its vent sste ertial ines tat
run on te outsie o a uilin ust e installe insie a
ase
In ol liates Heart Hoe enoloies reo-
ens tat te ase e ell insulate usin att te
insulation eteen te oists
Constrution o te ase a var it te te o uil-
in ese instrutions are not sustitutes or te reuire-
ents o loal uilin oes oal uilin oes M
e ee
Cases soul e onstrute in te anner o all outsie
alls o te oe to revent ol air ratin roles
e ase soul not rea te outsie uilin enveloe
in an anner ll outer alls nee to e insulate
uilin oes reuire alse eilin an eilin restos/
atti siels at ea oor o te ase or ever 10 t 3048
o lear sae to ontrol srea o re
alls eilin ase late an antilever oor at te rst
level o te ase soul e insulate see iure 34
aor an air inltration arriers soul e installe in te
ase as er reional oes or te rest o te oe -
itionall Heart Hoe enoloies reoens tat
te insie suraes e ralle an tae or te use o
an euivalent eto or aiu air titness
Holes an oter oenins soul e aule it i
teerature aul or stue it unae er lass
insulation
Ceiling
Firestop
Metal Chase Top
Round Termination Cap
False Ceiling
Insulation in the
outside walls
of the chase
Attic
Insulation
Shield
Chimney
Ceiling
Firestop
Tabs
False Ceiling
False Ceiling
Insulation
Insulation
Storm Collar
Figure 3.4 Chase Assembly
1 2 3
A l l o u t s id e w a l l s s h o u l d b e ins u l a t e d .
Figure 3.5 Chase Constructions
1 irelae an ine enlose in an eterior ase
2 Cine oset trou eterior all an enlose in ase
3 Case onstrute on roo
• e ase is onstrute usin rain aterials u
te sae as te alls in our oe variet o siin
aterials a e use inluin ri stone veneer
ri or stanar siin aterials
•In onstrutin te ase several ators ust e
onsiere
- Maintain a 2 in 51 air sae aroun te
ine
- e ase to ust e onstrute o non-
oustile aterial
- In ol liates a resto saer an atti insulation
siel soul e installe in an insulate alse eilin
at te 8 t 2438 level aove te relae
assel is reues eat loss trou te ase
- In ol liates te alls o te ase soul e
insulate to te level o te alse eilin as son in
iure 34 is ill el reue eat loss ro te
oe aroun te relae
ree eales o ase aliations are son in i-
ure 35
WARNING! You must install false ceilings and ceil-
ing restops at each oor of the chase or every 10 ft
(3.05 m) to control spread of re.
WARNING! Risk of Fire! DO NOT sealareabetweenre
stop opening and chimney pipe except where they enter
the attic or leave the warm air envelope of the home (use
600° F sealant).
WARNING! Risk of Fire! You must maintain a minimum
2 in. (51 mm) air space clearance to insulation and other
materials surrounding the chimney system.
• Insulationandothermaterialsmustbermlysecuredto
prevent accidental contact with chimney system.
• Thechasemustbeproperlyblockedtopreventblown
insulation or other combustibles from entering and
makingcontactwithreplaceorchimney.
• Failuretopreventcontactbetweeninsulationorother
materials and chimney system may cause overheating
andre.
13
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
D. Frame the Fireplace
NOTICE: Heart etension esin ust e eterine
eore installation o relae
I te relae is lae on te oor te aiu eit
o a nise raise eart is 5-3/4 i ou ant a ier
raise eart te relae ust e lae on a lator
NOTICE: Wiring for fans must be done before framed
enclosure is completed. If using a Heat Zone Kit, it
also must be installed before enclosure is complete.
e C40 irelae ill t a rae oenin eit o
4-1/4 in 114 tall an 42-1/4 in 103 ie
WARNING! Risk of Fire! You must comply with all
minimum air space clearances to combustibles. DO NOT
pack required air spaces with insulation or other materi-
als.
WARNING! Risk of Fire! Comply with all minimum clear-
ancesspecied.
• A minimum1in.(25mm)airclearancemustbe
maintained at the back and 1 in. (25 mm) to the sides
ofthereplaceassembly.
• Chimneysectionsatanylevelrequirea2in.(51mm)
minimum air space clearance between the framing and
chimney section.
iure 33 sos a tial rain usin 2 4 luer
o te relae assuin oustile aterials are
use ll reuire learanes to oustiles aroun te
relae ust e aere to ee iure 32 n rain
aross te to o te relae ust e aove te level o
te to stanos o reess aove stanos
The
nise avit et ust e no less tan 24 in
10 ro te nise aall to te outsie o ront
all rain rain ust eten strait u all te a
to te eilin
CAUTION! Riskof Cuts/Abrasions. Wearprotectivegloves
and safety glasses during installation. Sheet metal edges
are sharp.
WARNING! Risk of Fire! Prevent contact with sagging,
loose insulation.
• DO NOT install against vapor barriers or exposed
insulation.
• Secureinsulationandvaporbarriers.
• Provideminimumairspaceclearancesatthesidesand
backofthereplaceassemblyasoutlinedinSection3.
E. Secure and Level the Fireplace
is relae a e lae on eiter a oustile or
nonoustile ontinuous at surae ollo te in-
strutions or rain in etion 3 lie te relae into
osition e sure to rovie te iniu 1 in air lear-
ane at te sies an 1 in at te a o te relae
e relae soul e ositione so te ae o te non-
oustile aterial on te relae ill e us it te
ae o te rall on te alls ee iure 3
evel te relae an si as neessar
T h e se su r f a ce s
m u st b e e ve n!
D r yw a l l N o n- co m b u st ib l e
f a ci ng m a t e r ia l
Figure 3.6 Drywall - Non-combustible Facing Material
14 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
1 in. ( 25 m m ) O v e r l a p
M e t a l s t r ip s 2 in. ( 5 1 m m ) u nd e r e d g e o f F ir e p l a c e
a nd H e a r t h E x t e ns io n a nd e x t e nd e d 2 in. ( 5 1 m m )
b e y o nd b o t h s id e s o f f ir e p l a c e o p e ning .
N a il o r s c r e w m e t a l s t r ip s in p l a c e .
P a l l e t M o u nt ing /F l o o r
B r a c k e t s
R a is e d P l a t f o r m
F l o o r
2 in.
( 5 1 m m )
1 in. ( 25 m m ) m in.
o v e r l a p
2 in.
( 5 1 m m )
T o p p ie c e m u s t o v e r l a p
b o t t o m p ie c e
Figure 3.8 Protect the Front of an Elevated Platform
F. Protective Metal Hearth Strips
Figure 3.7 Position the Protective Metal Hearth Strips
• oate te to rotetive etal eart stris easurin
aroiatel 2 in 4 in 0 102 inlue
it tis relae
• lie ea etal stri 2 in 51 uner ront ee o
relae
• verla stris in te ile o relae oenin 1 in
25 iniu
•Metal stris ust eten eon te ront an sies
o te relae oenin at least 2 in 51
iure 3
•rotet te ront o a lator elevate aove te eart
etension it etal stris not inlue it relae
er iure 38 ee etion or eart etension
instrutions
WARNING! Risk of Fire! Protective metal hearth
strips MUST be installed on combustible surfaces. DO
NOT cover metal strips with combustible materials.
Sparksorembersmayigniteooring.
WARNING! Risk of re! High temperatures, sparks,
embers or other burning material falling from the
replacemayigniteooringorconcealedcombustible
surfaces.
• ProtectivemetalhearthstripsMUSTbeinstalled.
• HearthextensionsMUSTbeinstalledexactlyas
specied.
WARNING! Risk of Fire!
Follow these instructions exactly.
Facing materials must be installed properly to prevent
re.
No materials may be substituted without authorization by
Hearth & Home Technologies
G. Facing Material
TOOLS NEEDED: oere rill it 2 illis ea it
aulin un
nl non-oustile aterials sulie it relae
a e use to over te etal relae ront
NOTE: All boards are pre-drilled for your convenience.
Boards MUST be attached in the following order:
bottom, top, and then the two sides, red-painted side
out.The top andbottom board shouldeach have ahang
tag attached. Leave them attached for referral for the
nishingoperation.
•tta te otto oar to te otto o te outer
relae an it enlose sres ensurin te oar
is entere DO NOT remove hang tags
• Center an atta te to oar to te outer an an
rain eers DO NOT remove hang tags.
•sin te uer Calsti run a lit ea 1/8 in
iniu eteen te etal surae o te relae
an te utt ees o te to oar ee iure 3
• nsurin te to o te sie iees an te to oar
alin atta te sie iees to te outer an an rain
eers
Figure 3.9 Apply Non-combustible Materials
Side
Board
Bottom
Board
Side
Board
Top
Board
DO NOT
remove hang
tags
Apply bead of
Super Calstick to
edge here
NOTICE: 1/8 in. of the facing material may be visible
afternishing materials areapplied. This1/8 in.must
be painted or the red will show.
15
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
►
H. Outside Air Kit
n outsie air it ust e use or oustion Heart
Hoe enoloies reoens ou utilie te sortest
ut run to otiie te erorane o te outsie air
it e outsie air inlet oo soul e ositione in a
anner tat ill not allo sno leaves et to lo te
inlet In soe installations te air ut a nee to e run
vertiall In su an installation a 3 t 14 eit
ierene ust e aintaine ro te to o te uer-
ost ine setion to te outsie air inlet oo
Reer to iures 310 an 311 en lain te outsie
air inlet oo
e outsie air it is installe on te rit an sie o te
relae ee iure 312 or anle loation/oeration
• Cut a in 152 ole in outsie all to aooate
air iin
• se in 152 etal e or rii iin not sulie
to iretl onnet outsie air to relae intae Insulate
te ie to revent rost onensation
• se te sulie outsie air inlet oo
• eal eteen te all an te ie it silione to
revent oisture enetration an air leas
• eal eteen te outsie air inlet oo an te ouse
it silione to revent air inltration
CAUTION! Risk of Cuts/Abrasions. Wear protective
gloves and safety glasses during installation. Sheet metal
edges are sharp.
CAUTION! Risk of Fire or Asphyxiation! DO NOT draw
outsidecombustionairfromwall,oororceilingcavity,or
enclosed spaces such as an attic or garage.
• DO NOT place outside air inlet hood close to exhaust
vents or chimneys. Fumes or odor could be drawn into
theroomthroughthereplace.
• Locateoutsideairinlethoodtopreventblockagefrom
leaves,snow/ice, orother debris.Blockages couldcause
combustion air starvation.
A t t ic ins u la t io n s h ie l d
m u s t b e u s e d t o k e e p
ins u l a t io n a w a y f r o m
c h im ne y .
C e il ing f ir e s t o p
o n f l o o r o f a t t ic .
3 f t m in. f r o m t o p o f
u p p e r m o s t c h im ne y
s e c t io n t o a ir inl e t .
Figure 3.10 Outside Air Inlet Locations
1 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
O u t l e t b l o c k e d b y
s no w , l e a v e s , e t c .
N O
G a r a g e o r
c o m b u s t ib l e
l iq u id s s t o r a g e
N O
A t t ic s p a c e
N O
O u t l e t p l a c e d
h ig h e r t h a n 3 f t
b e l o w t h e
t e r m ina t io n c a p
N O
U s e o nly d u c t m a t e r ia l s
s p e c if ie d b y m a nu f a c t u r e r
Figure 3.11 Outside Air Installation
Figure 3.12 Outside Air
T e r m ina t io n C a p
s u p p l ie d w it h
f ir e p l a c e
6 in. ( 1 5 2m m ) m e t a l f l e x
o r r ig id p ip e
O p e n/C l o s e
K no b f o r
o u t s id e a ir
C L O S E
O P E N
1
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
DUCT RUN REQUIREMENTS
MIMM Dut Run 40-t 12
MIIMM Dut Run 3 in 14
DUCTING MATERIAL
in 152 -ent nl
D ut into eistin urnae lenu
MINIMUM CLEARANCE TO COMBUSTIBLES
1 in 25 ro te -ent
1
/2 in 13 ro to otto o outlet o
0 in 0 ro te sies o outlet o
12 in 305 ro all reister to eilin
Reer to iure 313
CAUTION! ALLwiringshouldbedonebyaqualiedelec-
trician and shall be in compliance with local codes and
with the National Electric Code NFPA/NEC No. 70-current.
CSC22.1 Canadian Electric Code.
Possible Air Duct Runs / Locations
Figure 3.13 Minimum Clearances to Combustibles
C e il ing R e g is t e r
W a l l R e g is t e r
F l o o r R e g is t e r
T w o D u c t K it s
C e il ing R e g is t e r
1 2 in. ( 30 5 m m ) m inim u m c l e a r a nc e
f r o m r e g is t e r t o c e il ing
I. Heat Zone Kit (Optional)
e Heat-one aessor it onves ar air ro te
relae trou air uts to reote loations in te
sae roo or oter roos o te uilin ou a install
1 or 2 Heat-one its on te relae Installation o tis
it MUST e erore a ualie servie teniian
I an arts are issin or aae ontat our loal
ealer eore startin installation D install a a-
ae it
is it is teste an sae en installe in aorane
it tis installation anual It is our resonsiilit to
rea all instrutions eore startin installation an to ol-
lo tese instrutions areull urin installations
e Heat-one oo it is areull enineere an
ust e installe onl as seie I ou oi it or an
o its oonents ou ill voi te arrant an ou a
ossil ause a re aar Installation ust e one
aorin to aliale loal state rovinial an/or
national oes
lan te loation o te relae an ar air ut runs
18 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
Installation
• Reove te noout or over late ro te to o te
relae an isar it ee iure 314
• Cut a 3 in ole in te insulation oar as er
te iensions son in iure 314
Adapter
M o u nt ing
P l a t e
S t a r t e r P ip e
K no c k o u t
C u t a 3 in. ( 76 m m )
h o l e in ins u l a t io n b o a r d
3- 1 3/ 1 6 in.
(9 7 mm)
3- 1 / 8 in. (7 9 mm)
CL
Run Length Cut Pipe
20 - 40 ft (6-12 m) 2 in. (51 mm)*
*A minimum of 2 in. (51 mm) pipe must be used to
cover the raw insulation to prevent it from blowing
out through the return air grille.
10 - 20 ft (3 - 6 m) 8 in. (203 mm)
3 - 10 ft (1 - 3 m) No cut needed**
**Use full 16 in. (406 mm) as supplied
• Deterine te neessar lent o starter ie ro te
ale 31 an ut as reuire
Figure 3.14
• lie te starter ie into te relae atin te
oles in te late to te oles in te relae
• lae te aater on te ountin late linin u oles
sin our seet etal sres inlue in te it seure
te aater an ountin late into relae ter
seurin to te relae tae on te aater ees
to te to o te relae it aluinu tae to revent
leaae
• Deterine te loation or te air reister an an
ousin assel Cut a -5/8 in 13-5/8 in 143
34 ole eteen rain eers all stus
or oor oists e raets an e rotate 180 an
ounte to te a sie o te 2 4 i neessar ee
iure 31
NOTICE: The fan and electrical connections must be
accessible for servicing per local code requirements.
NOTICE: If the fan housing is installed in a 2 x 4 wall,
the front of the housing will protrude approximately 1/4
in.(6mm)fromthenishedwall.
• tta enou in 152 -ent as reuire or
our installation to te an ousin A maximum of (4)
90° elbows is recommended. eurel tist lo te
-ent to te aater
lso sre te -ent to te outlet o on te an
ousin ee iure 31
uort ut at intervals
o no reater tan 4 t 1 as reuire loal oe
Figure 3.15
WARNING! Risk of Fire! Comply with all minimum
clearancesspecied.
• A minimum 1 in. (13 mm) air clearance must be
maintainedatthe back and 1in.(25mm) to the sides
ofthereplaceassembly.
NOTE: It is important the pipe length be adhered to
or it will affect the performance of your replace.
• n te ountin late an en te tas onar
lie te tas over te outsie o te starter ie eure
it our seet etal sres inlue in asteners
aae iure 315
Table 3.1
1
Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
S e c u r e ly T w is t
L o c k B - V e nt t o
A d a p t e r
S e c u r e B - V e nt t o F a n H o u s ing
w it h s h e e t m e t a l s c r e w s
R e t u r n A ir G r il l e
I ns t a l l w it h L o u v e r s
p o int e d d o w n
B r a c k e t
C a n r o t a t e
180
o
2 x 4 W a l l
F a n H o u s ing
1 /2 in. ( 1 3m m )
c le a r a nc e t o
c o m b u s t ib l e s
m u s t b e
m a int a ine d .
2 x 4 w a l l
S h e e t R o c k
L e a v e 1 /4" ( 6m m ) c l e a r a nc e
f r o m a l l 4 o u t e r e d g e s
S e a l g r il l e u s ing g a s k e t ing s u p p lie d w it h t h e k it
• Install te variale see all reostat it settin on
in a onvenient loation is sit ill ontrol
te Heat-one an oeration
•Reove te untion o ire 110 C servie
te all reostat an RM te all reostat to te
an untion o se ire nuts to seure te 110 C
servie ires to te ot la an neutral ite an
ires an sre te 110 C roun ire to te untion
o ee iure 31
• eure te return air rille to te an ousin ain
sure it is us e rille ust e installe it te
louvers ointin on
NOTICE: DO NOT USE ADJUSTABLE REGISTERS.
J u nc t io n B o x R e m o v e d
W ir e C l a m p
W ir e N u t s
J u nc t io n B o x
B l a c k
W h it e
NOTICE: Secure the duct so that clearance to the re-
place outer wrap is maintained. Tape all seams with alumi-
numtape1-1/4in.(32mm)minimumwidthorasspecied
by local codes.)
• eal all te a aroun te insie o te return air rille to
revent ot air ein ran a into te ventin sste
usin asetin sulie it te it eave 1/4 in
learane ro all our outer ees ri eess
asetin ee iure 318
Figure 3.16
Figure 3.17
Figure 3.18
Figure 3.16
20 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev D • 05/30/13
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