Heatilator TRADITIONAL 4200 Manual

12/03 35036 Rev E 1
INSTALLATION & OPERATING
INSTRUCTIONS
TRADITIONAL 4200
WOODBURNING FIREPLACE
WARNING!
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this
manual. For assistance or additional information, consult a qualified installer, service agency or the gas supplier.
Note: An arrow (Æ) found in the text signifies change in content.

2 35036 Rev E 12/03
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
CAUTION:
Do not expose the fireplace to the elements (i.e. rain, etc.) and keep the fireplace dry at all times. Wet insula-
tion will produce an odor when the fireplace is used.
TABLE OF CONTENTS
Design and Installation Considerations .......................................................................................................3
A. Listings and CodeApprovals.......................................................................................................................4
B. Description of the Fireplace System............................................................................................................4
C. System Components...................................................................................................................................5
D. Pre-InstallationPreparation .........................................................................................................................9
E. Chimney Requirements............................................................................................................................. 11
F. Installation of Fireplace .............................................................................................................................13
G. Constructing a Chase................................................................................................................................20
H. Operating Instructions ...............................................................................................................................22
I. MaintenanceInstructions ..........................................................................................................................26
Index .........................................................................................................................................................27
Warranty ..................................................................................................................................................28
Safety Precautions
1. Please read these installation instructions completely before beginning installation procedures. Failure to follow
them could cause a fireplace malfunction resulting in serious injury and/or property damage.
2. Always check your local building codes prior to installation. The installation must comply with all local, regional,
state and national codes and regulations.
3. An adequate supply of replacement combustion air from outside the house must be available to the fire for the
fireplace to operate properly. To achieve this, the use of the optional outside air kit is highly recommended.
In the event the home is unusually tightly sealed, the optional combustion air kit may not provide all the air required
to support combustion. Hearth & Home Technologies is not responsible for any smoking or related problems that
may result from the lack of adequate combustion air. It is the responsibility of the builder/contractor to ensure that
adequate combustion air has been provided for the fireplace.
4. The fireplace must be installed with the Hearth & Home Technologies SL Series Chimney System.
The chimney system must always terminate outside the building. Be sure to follow all chimney specifications given
in these installation instructions.
5. NEVER leave children unattended when there is a fire burning in the fireplace.
6. This fireplace is built for solid fuel only. NEVER use gasoline, gasoline type lantern fuel, kerosene, charcoal light
fluid, or similar liquids in this fireplace. Keep any flammable liquids a safe distance from the fireplace.
7. DO NOT use chimney cleaners or flame colorants in your fireplace.
8. The flue damper must be open at all times when the fireplace is in use.
9. While servicing this fireplace, always shut off any electricity or gas to the fireplace. This will prevent possible electric
shock or burns. Also, make sure the fireplace is completely cooled before servicing.
10. To ensure a safe fireplace system and to prevent the build up of soot and creosote, inspect and clean the fireplace
and chimney prior to use and periodically during the burning season. See “Maintenance Instructions” in this manual
for cleaning instructions.
WARNING!
This appliance is tested and listed for use only with the optional accessories listed in these instructions. Use
of optional accessories not specifically tested for this appliance could void the warranty and/or result in a
safety hazard.

12/03 35036 Rev E 3
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
DESIGN AND INSTALLATION CONSIDERATIONS
When selecting a location for your woodburning fireplace, it is important to evaluate a number of considerations. Modern
construction techniques can create conditions that may not allow your chimney to draft properly. This may result in
smoke spillage from your fireplace, as well as cause other combustion appliances to operate incorrectly.
Tightly sealed construction is important for energy efficiency. Unfortunately, a great deal of effort has been directed to
tightening up sidewall construction, while considerably less attention has been paid to tightening upper portions of the
warm air envelope (insulated ceilings). This has increased the “Stack Effect”, a condition that increases the negative
pressure generated by the structure. This negative pressure will directly affect the drafting performance of a fireplace
chimney. To minimize the negative pressure generated by stack effect, make certain that all ductwork installed in the attic
spaces is sealed airtight. Minimize the number of recessed light fixtures installed in the insulated ceiling, and use
sealed recessed light fixtures. Finally, make certain the whole house fans and attic access panels are tightly sealed.
These are important design considerations that must be observed during the design and construction stage of the
home.
If you desire to put a fireplace in your basement, we recommend that you consider a direct vent gas fireplace. Basements
always have a significant negative air pressure that causes the fireplace system to be more susceptible to smoke
spillage and cold flue backdrafting. Since direct vent gas fireplaces are sealed, they are not affected by the negative
pressure that exists in basements.
Finally, woodburning fireplaces perform best when their chimney (roof termination) is located on the upper half of the
roof, especially when cathedral ceilings are present. Chimneys that are located on the lower half of the roof realize what
is known as “lazy flue” and will not draft as well as a chimney that is located in the upper portion of the roof. The reason
for this is that the stack effect generated by the overall height of the living spaces inside the house will exceed the draft
generated by the chimney system. If you desire to place a woodburning fireplace in a location where the termination cap
would be located on the lower half of a roof, such as on an outside wall at the base of a cathedral ceiling, we recommend
that you consider using a direct vent gas fireplace. This will assure the homeowner a fireplace that operates correctly.
These properties do not affect just your woodburning factory-built fireplace. They can cause any woodburning fireplace
as well as any conventionally vented (B-vent) gas appliance to operate improperly. Careful planning at this stage of your
project will ensure satisfaction with the operation of your fireplace once it is completed.

4 35036 Rev E 12/03
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
WARNING!
This fireplace and its components are designed to be installed and operated as a system. Any alteration to or
substitution for items in this system, unless allowed by these installation instructions, will void the Underwrit-
ers Laboratories listing and may void the product warranty. It may also create a hazardous installation. Read
through these instructions thoroughly before starting your installation and follow them carefully throughout
your project.
1. The Heatilator fireplace system consists of the
following:
a. Fireplace/Integral Grate/Outside Combustion Air
System
b. Refractory
c. Chimney Termination Cap
d. Chimney System
e. Hearth Extension
2. Optional Components Include:
a. Glass Doors
b. ChimneyAir Kit
Note: Illustrations used throughout these instructions
reflect “typical installations” and are for design purposes
only.Actual installation may vary slightly due to individual
design preferences. However, minimum and maximum
clearances must be maintained at all times.
The illustrations and diagrams used throughout these
installations instructions are not drawn to scale.
Figure 1 - Typical Fireplace System
B. DESCRIPTION OF THE FIREPLACE SYSTEM
This fireplace system has been tested and listed in
accordance with UL 127 standards, and has been listed by
UnderwritersLaboratories Inc. for installationand operation
in the United States as described in this manual.
This fireplace has been tested and listed for use with the
optional components listed on page 5. These optional
components may be purchased separately and installed at
a later date. However, installation of an outside air kit will
require significant reconstruction, and should be installed
at the time of the initial fireplace installation.
Checkwith your local building codeagency prior to installing
this fireplace to ensure compliance with local codes,
including the need for permits and follow-up inspections. If
youneed assistanceduring installation,please contact your
local dealer or the Heatilator Technical Services
Department, Hearth & Home Technologies Inc., 1915 W.
Saunders St., Mt. Pleasant, Iowa 52641 (1-800-927-6841).
Heatilator® is a registered trademark of Hearth & Home
Technologies Inc., Division, HON INDUSTRIES.
A. LISTINGS AND CODE APPROVALS
Æ
Æ

12/03 35036 Rev E 5
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
C. SYSTEM COMPONENTS
1. Fireplace Components
Fireplace Dimensions
Bi-Fold Glass Doors
DM1342
DM1342B
DM1342S
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HX4 - Hearth Extension
GR9 Integral Grate

6 35036 Rev E 12/03
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
2. Chimney Components
The following pictures show only those chimney components which may be safely used with this fireplace.
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AK14 - Outside Air Kit
Æ

12/03 35036 Rev E 7
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
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RF570 - Roof Flashing
Flat to 6/12 Pitch RF571 - Roof Flashing 6/12 to 12/12 Pitch
CB576
Chimney Bracket JB577 Joint Band AS10
Straight Attic
Insulation Shield
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Chimney Sections
Firestop Spacer
Æ

8 35036 Rev E 12/03
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
LDS33 (3’ x 3’)
LDS46 (4’ x 6’)
Decorative Shroud
TR11T
Round Telescoping
Termination Cap
ST1175
Square
Termination Cap
CT56
Chase Top
CAK5A
Chimney Air Kit
TR11
Round
Termination Cap
TR11T
Round Telescoping
Termination Cap
Æ

12/03 35036 Rev E 9
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
Figure 3
Installation Along a Wall or an Exterior Chase Figure 4
Corner Installation
WARNING!
Do not draw outside air from garage spaces. Exhaust products of gasoline engines are hazardous.
Do not install outside air ducts such that the air may be drawn from attic spaces, basements or above the
roofing where other heating appliances or fans and chimneys exhaust or utilize air. These precautions will
reduce the possibility of fireplace smoking or air flow reversal.
WARNING!
To prevent contact with sagging or loose insulation, the fireplace must not be installed against vapor barriers
or exposed insulation. Localized overheating could occur and a fire could result.
These are
rough
framing
dimensions
only.
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Figure 2 - Fireplace Locations
D. PRE-INSTALLATION PREPARATION
1. Fireplace Locations and Space Requirements
Several options are available to you when choosing a location for your fireplace. This fireplace may be used as a
room divider, installed along a wall, across a corner or used in an exterior chase. See Figure 2.
Locating the fireplace in a basement, near frequently opened doors, central heat outlets or returns, or other locations
of considerable air movement can affect the performance and cause intermittent smoke spillage from the front of the
fireplace. Consideration should be given to these factors before deciding on a location.
Figures 3 and 4 show two typical installations assuming an outside air kit is being used. Therefore, an allowance must
be made for 90° bends. Less space is required when ducting goes directly outside without forming elbows.
CLEARANCES!
A minimum ¾” air clearance
must be maintained at the
back and sides of the fire-
place assembly except at the
nailing flange where the
clearance is ½”.
Chimney sections at any level
require a 2” minimum air
space clearance between the
framing and chimney section.

10 35036 Rev E 12/03
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
Figure 5 - Framing the Fireplace
WARNING!
Do not apply combustible finishing materials over any part of the black face of this fireplace or a structure fire
may result. The black metal fireplace front may only be covered with noncombustible materials such as ce-
ramic tile, brick, or stone. Do not cover or block any cooling air slots. Do not cover any portion of the opening
to the fireplace that would prevent the installation of an authorized glass door.
Figure 6 - Sidewalls and Surrounds
2. Framing the Fireplace
The T4200 fireplace will fit a framed opening of 52” wide x 435/8” tall. The finished cavity depth must be no less than
27¾”.
Figure 5 shows a typical framing (using 2 x 4 lumber) of the fireplace, assuming combustible materials are used. All
required clearances to combustibles around the fireplace must be adhered to. Any framing across the top of the
fireplace must be above the level of the top standoffs. Chimney sections at any level require a 2” minimum air
space clearance between the framing and chimney section.
3. Sidewalls/Surrounds
Adjacent combustible side walls must be located a minimum of 24” from the fireplace opening. See Figure 6. If you
are using a decorative surround constructed of combustible material, it must be located within the shaded area
defined in Figure 6. Short stub walls are also acceptable if they are contained within the shaded area.
CLEARANCES!
A minimum ¾” air clearance must be
maintained at the back and sides of
the fireplace assembly except at the
nailing flange where the clearance is
½”.
Chimney sections at any level require
a 2” minimum air space clearance
between the framing and chimney
section.

12/03 35036 Rev E 11
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
E. CHIMNEY REQUIREMENTS
When planning your fireplace location, the chimney construction and necessary clearances must be considered. The
fireplace system and chimney components have been tested to provide flexibility in construction. The following figures are
the minimum distances from the base of the fireplace.
1. Minimum overall straight height 14.5 ft.
2. Minimum height with offset/return 18.5 ft.
3. Maximum height 90 ft.
4. Maximum chimney length between an offset and return 20 ft.
5. Maximum distance between chimney stabilizers 35 ft.
6. Double offset/return minimum height 24 ft.
7. Maximum unsupported chimney length between the offset and return 6 ft.
8. Maximum straight unsupported chimney height above the fireplace 35 ft.
Figure 7 - Chimney Offset/Return
Example: Your “A” dimension from
Figure 7 is 14½”. Using Table 1 the
dimension closest to, but not less than
14½” is 145/8” using a 30° offset/return.
It is then determined from the table that
you would need 33” (Dimension “B”)
between the offset and return. The
chimney components that best fit your
application are two SL1112s.
WARNING!
Do not com-
bine offsets to
create an off-
set greater
than 30° from
vertical. This
may create a
fire hazard
since the natu-
ral draft may
be restricted.
1. Using Offsets and Returns
a. To bypass any overhead obstructions, the chimney may be offset using a 30° offset/return (SL1130). Perform the
following steps to determine the correct chimney component combination for your particular installation.
b. An offset and return may be attached together or a chimney section(s) may be used between an offset and
return.
1) Measure how far the chimney needs to be shifted to enable it to avoid the overhead obstacle. See Figure 7,
dimension “A” to determine chimney sections required to achieve the needed shift.
2) After determining the offset dimension, refer to Table 1 and find the “A” dimension closest to but not less
than the distance of shift needed for your installation.
3) The “B” dimension that coincides with the “A” dimension represents the required vertical clearance that is
needed to complete the offset and return.
4) Read across the chart and find the number of chimney sections required and the model number of those
particular chimney parts.
5) Whenever the chimney penetrates a floor/ceiling, a firestop spacer must be installed.
6) The effective height of the fireplace assembly is measured from the base of fireplace to top of starter collar.
See Figure 6.
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Table 1 Offset/Returns 30° Offset Chart

12 35036 Rev E 12/03
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
Figure 8 - Chimney Height
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/ 4 "
*Dimensions reflect effective height.
Table 2
3. Number of Sections Required
To determine the chimney components needed to
complete your particular installation, follow the steps
below:
a. Determine the total vertical height of the fireplace
installation. This dimension is measured from the
base of the fireplace assembly to the point where
the smoke exits the termination cap.
b. Subtract the effective height of the fireplace
assembly from the overall height of the fireplace
installation (measured from the base of the
fireplace to the bottom of the termination cap).
c. Refer to Table 2 to determine what components
must be selected to complete the fireplace
installation.
d. Determine the number of firestop spacers, stabi-
lizers, roof flashing, etc. required to complete the
fireplace installation.
2. Chimney Height Requirements (above roof
line)
a. Major building codes specify a minimum chimney
height above the roof top. These specifications
are summarized in what is known as the Ten Foot
Rule. This rule states:
“If the horizontal distance from the side of the
chimney to the peak of the roof is ten feet or less,
the top of the chimney must be at least two feet
above the peak of the roof, but never less than
three feet in overall height above the highest point
where it passes through the roof.
“If the horizontal distance from the side of the
chimney to the peak of the roof is more than ten
feet, a chimney height reference point is
established on the surface of the roof a distance
of ten feet from the side of the chimney in a
horizontal plane. The top of the chimney must be
at least two feet above this reference point, but
never less than three feet in height above the
highest point where it passes through the roof.”
See Figure 8.
b. These chimney heights are necessary in the
interest of safety but do not ensure smoke-free
operation. Trees, buildings, adjoining roof lines,
adverse wind conditions, etc. may create a need
for a taller chimney should smoking occur.

12/03 35036 Rev E 13
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
F. INSTALLATION OF FIREPLACE
WARNING!
Before starting, do the following:
1. Wear gloves and safety glasses for protection.
2. Keep hand tools in good condition. Sharpen cutting edges and make sure tool handles are secure.
3. Always maintain the minimum air space required to the enclosure to prevent fire.
Important: To ensure proper fit of the glass doors,
check the fireplace opening for square. Measure
diagonal distances of the opening to make sure
they are equal. If they are not equal, continue to
shim the fireplace until those diagonals are equal.
Figure 9 - Positioning the Metal Strips
1. Position the Fireplace
This fireplace may be placed on either a combustible
or noncombustible continuous flat surface. Follow the
instructions for framing on pages 9 and 10. Slide the
fireplace into position. Be sure to provide the
minimum air clearance at the sides and back of
the fireplace assembly.
2. Place the Protective Metal Hearth Strips
Included with your fireplace you will find two metal
hearth strips measuring approximately 28” x 4”. These
strips are used to provide added protection where the
fireplace and the hearth extension meet.
Slide each metal strip 2” under the front edge of the
fireplace. The individual pieces must overlap each
other by 1” minimum in the middle of the fireplace to
provide continuous coverage of the floor. See Figure 9.
These metal strips should extend from the front and
sides of the fireplace opening by 2”.
3. Level the Fireplace
Levelthe fireplace side-to-side andfront-to-back. Shim
with noncombustible material, such as sheet metal,
as necessary. Secure the fireplace (using the nailing
flanges located on either side of the fireplace) to the
vertical framing.

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T4200 FIREPLACE INSTALLATION INSTRUCTIONS
Figure 11
Installing the Firestop Spacer
CAUTION:
Firestop spacers must be used whenever the
chimney penetrates a ceiling/floor area.
Figure 10
Assembling Chimney
Sections
WARNING!
Carefully follow the instructions for assembly
of the pipe and other parts needed to install this
fireplace system. Failure to do so may result in
a fire, especially if combustibles are too close
to the fireplace or chimney and air spaces are
blocked, preventing the free movement of cool-
ing air.
4. Assemble Chimney Sections
Attach either a straight chimney section or an offset to
the top of the fireplace (depending on your installation
requirement). Chimney sections are locked together
by pushing downward until the top section meets the
stop bead on the lower section.
The inner flue is placed to the inside of the flue section
below it. The outer casing is placed outside the outer
casing of the chimney section below it. See Figure 10.
5. Install Firestop Spacers
Mark and cut out an opening in the ceiling for the
firestop spacer being utilized (17” x 17” for an FS538,
17” x 26” for an FS540). Frame the opening with the
same dimension lumber used in the ceiling joists.
Install the firestop spacer.
These firestop spacers are designed to provide the
minimum 2” air space required around the chimney. In
all situations, the firestop spacers are to be nailed to
the ceiling joists from the bottom or fireplace side,
EXCEPT when the space above is an insulated ceiling
orattic space.In this situation, the firestop spacer must
be nailed from the top side to prevent loose insulation
from falling into the required 2” air space around the
chimney. See Figure 11.

12/03 35036 Rev E 15
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
WARNING!
Maintain a minimum of 2” air clearance to all
parts of the chimney system at all times! Fail-
ure to maintain this 2” air clearance will cause
a structure fire.
CAUTION:
Inner flue and outer liner sections cannot be
disassembled once locked together. Plan ahead
to ensure the proper installation height is
achieved with the selected chimney compo-
nents.
Figure 12 - Installing an Insulation Shield
Note: You must provide support for the pipe dur-
ing construction and check to be sure inadvertent
loading has not dislodged the chimney section from
the fireplace or at any chimney joint.
WARNING!
When chimney sections exceeding six feet in
length are installed between an offset and re-
turn, structural support must be provided to re-
duce off-center loading and prevent chimney
sections from separating at the chimney joints.
Figure 13 - Offset/Return with Stabilizer
7. Double-check the Chimney Assembly
Continue assembling the chimney sections up through
the firestop spacers as needed. While doing so, be
aware of the height and unsupported chimney length
limitations that are given on page 11 under “Chimney
Requirements”.
Check each section by pulling up slightly from the top
to ensure proper engagement before installing the
succeeding sections. If they have been connected
correctly, they will not disengage when tested.
8. Secure the Chimney System
When offsets and returns are joined to straight pipe
sections, they must be locked into position with the
screwsprovided (outer only), using the predrilled holes.
To prevent gravity from pulling the chimney sections
apart, the returns and the chimney stabilizers have
straps for securing these parts to joists or rafters. See
Figure 13.
WARNING! RISK OF FIRE.
Do not fill the space between the chimney sec-
tion and the insulation shield with insulation.
6. Attic Insulation Shield
An insulation shield should be installed when there
is a possibility of insulation coming into contact with
the factory built chimney system.
a. Bend the tabs at the top of the attic insulation
shield inward. This will help keep the chimney
section centered in the shield.
b. Position the shield over the vertical chimney
section where it penetrates a firestop spacer.
c. Slide the shield down until it rests on the firestop
spacer. The firestop spacer will support the
insulation shield. See Figure 12.
Æ
Æ

16 35036 Rev E 12/03
T4200 FIREPLACE INSTALLATION INSTRUCTIONS
Figure 14 - Ceiling/Attic Construction
Figure 15 - Air Kit Handle Location
9. Mark the Exit Point of the Roof
Locate the point where the chimney will exit the roof
by plumbing down to the center of the chimney. Drive
a nail up through the roof to mark the center. See
Figure 14.
10. Cut out the Hole in the Roof
Measureto eitherside ofthe nail and mark the 17” x 17”
or 17” x 26” opening required. This is measured on the
horizontal; actual length may be larger depending on
the pitch of the roof. Cut out and frame the opening.
See Chapter 25 of the Uniform Building Code for
roof framing details.
Be sure to maintain a 2” minimum air space
between the chimney section and the roof.
11. Assemble the Chimney Sections Through the
Roof
Continue to add chimney sections through the roof
opening, maintaining at least a 2” air space.
12. Install the Roof Flashing
If a roof flashing is to be used, install the roof flashing
appropriate to the roof pitch and install a round
termination cap following the instructions shipped with
the cap.
Forchase installationsyou can use a round termination
cap (TR11), a round telescoping termination cap
(TR11T)or a squaretermination cap (ST1175).Achase
installation must use a chase top. Chase tops are
available from your Heatilator distributor. See page 20
for building a chase.
13. Install the Outside Air Kit
The outside air kit is supplied as a standard feature
with this fireplace and its use is highly recommended
to minimize the effects of negative pressure within the
structure. It is recommended to utilize the shortest duct
run to optimize the performance of the outside air kit.
The outside air kit inlet thimble should be positioned
at least four feet above the ground level, in a manner
that will not allow snow, leaves, etc. to block the inlet.
The outside air kit is installed on the left hand side of
the fireplace. Remove the cover plate from the side of
the fireplace assembly where the air kit is to be
installed. See Figure 15 for handle location/operation.
14. Install the Chimney Air Kit
When installing the chimney air kit, follow the
instructions provided with this accessory.
CAUTION:
The air kit handle may get hot while burning
the fireplace. Use care when operating the
handle.

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T4200 FIREPLACE INSTALLATION INSTRUCTIONS
Note: Use only a noncombustible material to finish
the face of the fireplace below the level of the front
standoffs. A noncombustible material such as USG
MICORE CV230 Mineral Fiber Board, or USG
DUROCK Cement Board is recommended for this
purpose.
Figure 16 - Air Clearance Around Gas Line
15. Complete the Enclosure
Complete the fireplace enclosure, allowing space for
outside air ducts and gas piping if desired. Electrical
wiring should not come in contact with the fireplace. A
minimum clearance of ¾” must be maintained
between the fireplace sides and the enclosure as
well as the fireplace back and the enclosure. See
pages 9 and 10 for framing details.
CAUTION:
When using a gas log set, the fireplace damper
must be set in the fully open position. This en-
sures proper venting of combustion products.
WARNING!
This fireplace was not tested by the fireplace
manufacturer for use with an unvented gas log
heater. To reduce risk of injury, do not install
an unvented gas log heater in this fireplace un-
less it has been specifically tested and listed
by Underwriter’s Laboratories Inc. for use in
this specific model fireplace. Unless the
unvented gas log heater is tested and listed for
use in this factory built fireplace, a fire hazard
may be created that can result in a structure
16. Gas Log/Lighter Provisions
Knockouts are provided on both sides of the fireplace
to allow for connection of a certified gas log lighter or
a decorative gas appliance with a maximum input of
100,000 BTU/hour, incorporating an automatic gas
shutoff device and complying with the Standard for
Decorative Gas Appliances for Installation in
Vented Fireplaces, ANSI Z21.60. The decorative gas
appliance should be installed in accordance with the
National Fuel Gas Code,ANSI Z223.1-1980.The side
refractories are designed to allow ½” iron pipe to pass
through. Use a noncombustible sealant to seal any
opening between the gas pipe and refractory on the
inside. Repack the insulation removed to seal around
the gas pipe where it exits the side of the fireplace. A
minimum 1½” air clearance must be provided around
the ½” iron pipe for a minimum of 4 inches beyond the
fireplace. See Figure 16.
CLEARANCES!
A minimum ¾” air clearance must be maintained at
the back and sides of the fireplace assembly ex-
cept at the nailing flange where the clearance is ½”.
Chimney sections at any level require a 2” minimum
air space clearance between the framing and chim-
ney section.

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T4200 FIREPLACE INSTALLATION INSTRUCTIONS
Figure 17 - Factory Built Hearth Extension
Figure 18 - Field Constructed Hearth Extension
WARNING!
Hearth extensions are to be installed only as illustrated to prevent high temperatures from occurring
on concealed combustible materials. Hearth sealing strips prevent burning or hot particles from
inadvertently falling directly on combustible surfaces in the event the building should settle and
disturb the original construction.
17. Hearth Extension
A hearth extension must be installed with all fireplaces to protect the combustible floor in front of the fireplace from
both radiant heat and sparks.
The construction of, and materials used for a hearth extension are shown in Figures 17 and 18.A hearth extension of
this construction may be covered with any noncombustible decorative material and may have a maximum thickness
as per the illustration. Seal gaps between the hearth extension and the front of the fireplace with a bead of
noncombustible sealant.
Field constructed hearth extensions should be constructed in accordance with the instructions in Figure 18. The field
constructed hearth extension must be constructed from ½” MICORE CV230, or a material with an equivalent insulation
value.

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T4200 FIREPLACE INSTALLATION INSTRUCTIONS
Figure 19 - Position the Hearth Extension
18. Position the Hearth Extension
Position and secure the hearth extension over the
protective metal strips that have been placed partially
under the fireplace front. These strips should be
protruding approximately 2” from under the fireplace
front and 2” on both sides of the fireplace opening.
Seal the crack between the hearth extension and
fireplace with a bead of noncombustible sealant.
See Figure 19. Apply a noncombustible finishing
material of your choice to the hearth extension.
19. Finishing Material
Do not install combustible materials over the black
face of the fireplace! This poses a safety hazard
and may start a fire. You may only use noncombustible
material over the black face of the fireplace.
a. Combustible Material
Material which is made of or surfaced with wood,
compressed paper, plant fibers, plastics, or any
material capable of igniting and burning, whether
flame proofed or not, plastered or unplastered.
b. Noncombustible Material
Material which will not ignite and burn. Such
materials are those consisting entirely of steel,
iron, brick, tile, concrete, slate, glass or plasters,
or any combination thereof.
c. Noncombustible Sealant Material
Sealants which will not ignite and burn; General
Electric RTV103 Black (or equivalent), Rutland,
Inc. Fireplace Mortar #63 (or equivalent).
After completing the framing and applying the
facing material (dry wall) over the framing, a ½”
wide (maximum) bead of noncombustible sealant
must be used to close off any gaps at the top and
sides between the fireplace and facing to prevent
cold air leaks.
Only noncombustible materials may be used to
cover the black metal fireplace front.
20. Mantel
A combustible mantel may be positioned no lower than
12” above the top of the fireplace opening. The
combustible mantel may have a maximum depth of
12”. Combustible trim pieces that project no more than
1½” from the face of the fireplace can be placed no
closer than 6” from the top of the fireplace opening.
Combustible trim must not cover the black metal
surfaces of the fireplace. This mantel clearance is in
accordance with Section 7-3.3.3 of ANSI/NFPA211.
21. Glass Doors
This fireplace has been tested and listed for use with
doors as specified in Section “C. Fireplace System
Components”. Please refer to the manual packed with
each set of doors for installation instructions.

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T4200 FIREPLACE INSTALLATION INSTRUCTIONS
G. CONSTRUCTING A CHASE
Figure 20 - Chase Constructions
Figure 21 - Chase Assembly
1. Materials
a. The chase is constructed using framing materials
muchthe same as the wallsin your home.Avariety
of materials may be used including brick, stone,
veneer brick, or standard siding materials.
b. In constructing the chase, several factors must be
considered:
1) Maintain a 2” air space around the chimney.
2) The chase top must be constructed of
noncombustible material.
3) In cold climates, a firestop spacer should be
installed in an insulated false ceiling at the 8’
level above the fireplace assembly. This
reduces heat loss through the chase.
4) In cold climates, the walls of the chase should
be insulated to the level of the false ceiling
as shown in Figure 21. This will help reduce
heat loss from the home around the fireplace.
A chase is a vertical boxlike enclosure built around the
chimney and fireplace.Achase may be constructed for the
fireplace and chimney or for the chimney only. It is most
commonly constructed on an outside wall.
In cold climates, it is recommended that the chase floor be
insulated using batt type insulation between the floor joists.
Three examples of chase applications are shown in
Figure 20.
1. Fireplace and chimney enclosed in an exterior
chase.
2. Chimney offset through exterior wall and enclosed
in chase.
3. Chase constructed on roof.