HeatLink SMPSS-654 Series User manual

®
Heat Link
Installation, Operation, and Maintenance Manual
WARNING!!!
ConsultManual Before Use
AVERTISSEMENT!!!
Consulterle
manualavant l’usage
HeatLinkGroup Inc.
4603E- 13th Street NE
Calgary,Alberta, Canada
T2E6M3
Phone:[phone]
Fax:[phone]
www.heatlinkgroup.com
Conformsto Std CAN/CSA C22.2 No. 14
Conformsto Standard UL 508
MADEIN CANADA
MODEL#: SMP300SS-HEX
D.O.M:Feb 2, 2012
MaxPres: 125psi/862kPa
Volts:120/24 VAC
Serial#: XXX-XXXX
Phase/Freq:1/60 Cycles
MaxTemp: 100C/212F
Amps:Maximum 15
3189472
SOME UNION NUTS MAY
BECOME LOOSE
AND CONSEQUENTLY
LEAK THROUGH
TRANSPORTATION
VIBRATIONAND
HANDLING. DO NOT
OVERTIGHTEN UNION NUTS
WHEN CORRECTING THIS.
Any alterations to
electrical wiring and
controls renders warranty
null & void.
Installation must conform
to local codes. Check
valve(s) if required are the
installers responsibility.
Before servicing,
disconnect power
supply
MADE IN CANADA
CAUTION
HEAT SOURCE
Supply
Return
1 inch Ball Valves
Type UPS 26-99 FC 115 V 1 PH 60 Hz 20 uF
P/N: 52722512 P1 PC: 0939
US
IMPEDANCE PROTECTED
FORINDOOR USE ONLY
Class F
|1/1(A) P1(w)
1.30 1.50 1.80
150 179 197
CUS
99K4
UL
LISTED
MAX.FlUID
TEMP. 230˚F 99K4LISTED UL
Type UPS 26-99 FC 115 V 1 PH 60 Hz 20 uF
P/N: 52722512 P1 PC: 0939
US
IMPEDANCE PROTECTED
FORINDOOR USE ONLY
Class F
|1/1(A) P1(w)
1.30 1.50 1.80
150 179 197
CUS
99K4
UL
LISTED
MAX.FlUID
TEMP. 230˚F 99K4LISTED UL
WARNINGHOT
This product
may have hot fluid
circulating through it.
DO NOT TOUCH!
Outdoor Sensor Black Red Blue Yellow Brown
Heat
Demand
to Boiler
SMPSS-654 Series Snow Melt Panels

HeatLink Group Inc. shall not be responsible for errors in its brochures or printed materials. HeatLink Group Inc.
reserves the right to alter its products at any time without notice, provided that alterations to products already

Purchaser. All trademarks in this material are property of the respective companies. HeatLink and the HeatLink
logotype are trademarks of HeatLink Group Inc. All rights reserved.
L6SMP000SS-654
Table of Contents SMP000SS-654
Installation, Operation, and Maintenance Manual
Product Safety Information..................................................... 2
Warnings ..................................................................................................2
Servicing...................................................................................................2
Function....................................................................................................2
Unpacking.................................................................................... 3
Installation Tools Needed ........................................................ 3
Panel Components.......................................................................................4
SMP Panel with Heat Exchanger Specications ...................................6
SMP Panel without Heat Exchanger Specications .............................7
Panel Component Specications..............................................................8
Panel Mounting ...........................................................................................11
Piping Hookup............................................................................................ 12
Fill & Purge (SMP w/o Heat Exchangers) ............................................. 13
Fill & Purge (SMP with Heat Exchanger) .............................................. 14
Fill & Purge (SMP with Heat Exchanger) continued .......................... 15
Wiring Diagram .......................................................................................... 16
Panel Control Sequence ........................................................................... 16
System Controller Instructions ............................................................... 17
Troubleshooting .........................................................................................28
Testing the Sensors....................................................................................29
Disclaimer


This product must be installed and operated in strict accordance with the terms set out in this manual and in
accordance with the relevant requirements of the Local Authority Having Jurisdiction. Failure to comply will
result in a void of warranty, and may also result in property damage, serious injury, or death.
Prior to commencing installation of this panel it is necessary to read and understand all sections of this manual.
The symbols below are used throughout this document to ensure proper operation of the panel, and your
safety. Please pay attention to these symbols.

inspecting or making connections to the terminal strip.
Warning
Possible Hazard
Warning
Live Power
Warning
Hot Pipes
Warning
Treated Water
This zone control panel can provide mixing, distribution, and zoning for a wide variety of hydronic heating
applications.

consideration of factors such as BTU loads, outdoor design temperature, indoor design temperature, room set-

emitters is critical.
Once these factors have been considered and the system requirements determined, these can then be
evaluated and compared to the panel capabilities.
SMP000SS-654Installation, Operation, and Maintenance Manual
L6SMP000SS-654
®
Heat Link
2
Function
Warnings
Servicing
Product Safety Information

SMP000SS-654Installation, Operation, and Maintenance Manual
L6SMP000SS-654
®
Heat Link
3
• Level
• Screwdriver or power drill
• Flat head bit of Robertson Square Drive #2
• Phillips head bit # 2
• 2 adjustable wrenches (or 2 × 40mm wrenches)
Step 1 Examine carton for any damage that may have occurred during shipping. If damage is visible
notify your courier and supplier immediately.
Step 2 Open the carton by removing the staples.
Step 3 Remove the cardboard spacers from the carton, then remove the panel from the carton. Lift
the panel by the base, not the enclosure.
Step 4 There are 4 screws holding the cover in place. They are located at the top left & right, and the
bottom left & right of the cover. Remove and keep these 4 screws - they will be needed after
installation is complete to re-secure the cover.
Step 5 Remove the cover and place to one side.
Step 6 Verify the following items:
SMP175-654-HEX, SMP300-654-HEX, and SMP300-
654-HEX-H (with Heat Exchangers)
• Installation, Operation and Maintenance
Manual
• (4) 1" MBSP x 1" FNPT Ball Valve
• (6) Mounting screws
• (2) 3344" MBSP x 1" FNPT adapters
• (8) 3344" rubber washers
• (8) 1" rubber washers
SMP375-654 and SMP375-654-H (without Heat
Exchangers)
• Installation, Operation and Maintenance
Manual
• (4) 1" MBSP x 1" FNPT Ball Valve
• (6) Mounting screws
• (6) 1" rubber washers
®
Heat Link
Product Safety Information
Installation Tools Needed
Unpacking

SMP000SS-654Installation, Operation, and Maintenance Manual
L6SMP000SS-654
®
Heat Link
4
WARNING!!!
ConsultManual Before Use
AVERTISSEMENT!!!
Consulterle
manualavant l’usage
HeatLinkGroup Inc.
4603E- 13th Street NE
Calgary,Alberta, Canada
T2E6M3
Phone:[phone]
Fax:[phone]
www.heatlinkgroup.com
Conformsto Std CAN/CSA C22.2 No. 14
Conformsto Standard UL 508
MADEIN CANADA
MODEL#: SMP300SS-HEX
D.O.M:Feb 2, 2012
MaxPres: 125psi/862kPa
Volts:120/24 VAC
Serial#: XXX-XXXX
Phase/Freq:1/60 Cycles
MaxTemp: 100C/212F
Amps:Maximum 15
3189472
SOME UNION NUTS MAY
BECOME LOOSE
AND CONSEQUENTLY
LEAK THROUGH
TRANSPORTATION
VIBRATIONAND
HANDLING. DO NOT
OVERTIGHTEN UNION NUTS
WHEN CORRECTING THIS.
Any alterations to
electrical wiring and
controls renders warranty
null & void.
Installation must conform
to local codes. Check
valve(s) if required are the
installers responsibility.
Before servicing,
disconnect power
supply
MADE IN CANADA
CAUTION
HEAT SOURCE
Supply
Return
1 inch Ball Valves
Type UPS 26-99 FC 115 V 1 PH 60 Hz 20 uF
P/N: 52722512 P1 PC: 0939
US
IMPEDANCE PROTECTED
FORINDOOR USE ONLY
Class F
|1/1(A) P1(w)
1.30 1.50 1.80
150 179 197
CUS
99K4
UL
LISTED
MAX.FlUID
TEMP. 230˚F 99K4LISTED UL
Type UPS 26-99 FC 115 V 1 PH 60 Hz 20 uF
P/N: 52722512 P1 PC: 0939
US
IMPEDANCE PROTECTED
FORINDOOR USE ONLY
Class F
|1/1(A) P1(w)
1.30 1.50 1.80
150 179 197
CUS
99K4
UL
LISTED
MAX.FlUID
TEMP. 230˚F 99K4LISTED UL
WARNINGHOT
Thisproduct
mayhave hot fluid
circulatingthrough it.
DONOT TOUCH !
Outdoor Sensor Black Red Blue Yellow Brown
Heat
Demand
to Boiler
Type UPS 26-150F 1 PH 115 V 60 Hz 40 uF
P/N: 95906630 PC:P1 0939
US
THERMALLY PROTECTED
FOR INDOOR USE ONLY
Class H
|1/1(A) P1 (w)
2.5 3.1 3.5
265 335 370 MAX. FlUID TEMP. 230˚F
3191277
ENC 2
TYPE 2
Outdoor Sensor Black Red Blue Yellow Brown
Heat
Demand
to Boiler
Type UPS 26-99 FC 115 V 1PH 60 Hz 20 uF
P/N: 52722512 P1 PC: 0939
US
IMPEDANCE PROTECTED
FORINDOOR USE ONLY
Class F
|1/1(A) P1(w)
1.30 1.50 1.80
150 179 197
CUS
99K4
UL
LISTED
MAX.FlUID
TEMP. 230˚F 99K4LISTED UL
WARNING!!!
ConsultManual Before Use
AVERTISSEMENT!!!
Consulterle manual avant l’usage
HeatLinkGroup Inc.
4603E- 13th Street NE
Calgary,Alberta, Canada
T2E6M3
Phone:[phone]
Fax:[phone]
www.heatlinkgroup.com
Conformsto Std CAN/CSA C22.2 No. 14
Conformsto Standard UL 508
MADEIN CANADA
MODEL#: SMP375SS
D.O.M:Feb 2, 2012
MaxPres: 125psi/862kPa
Volts:120/24 VAC
Serial#: XXX-XXXX
Phase/Freq:1/60 Cycles
MaxTemp: 100C/212F
Amps:Maximum 15
3189472
SOME UNION NUTS MAY
BECOME LOOSE
AND CONSEQUENTLY
LEAK THROUGH
TRANSPORTATION
VIBRATIONAND
HANDLING. DO NOT
OVERTIGHTEN UNION NUTS
WHEN CORRECTING THIS.
Any alterations to
electrical wiring and
controls renders warranty
null & void.
Installation must conform
to local codes. Check
valve(s) if required are the
installers responsibility.
Before servicing,
disconnect power
supply
MADE IN CANADA
CAUTION
WARNINGHOT
Thisproduct
mayhave hot fluid
circulatingthrough it.
DONOT TOUCH !
Heat Source
Supply
Heat Source
Return
Slab
Supply
Slab
Return
WARRANTYON
PUMPSVOID
IFRUN DRY!
WARRANTYON
PUMPSVOID
IFRUN DRY!
Panel Components
x8
x2x4
x6
x4
2
2
4
4
5
6
6
7
7
8
8
8
10
9
10
10
10
10
10
10
12
13
13
12
1
1
3
3
Extend pressure
relief pipe to


SMP000SS-654Installation, Operation, and Maintenance Manual
L6SMP000SS-654
®
Heat Link
5
#
Part Number
Component SMP175-654-HEX SMP300-654-HEX
SMP300-654-
HEX-H SMP375-654 SMP375-654-H
1Primary Circulator PUMP2699
2Secondary Circulator PUMP2699 PUMP26150 PUMP2699 PUMP26150
324Vac Transformer – – – – –
4System Controller 30654
5Heat Exchanger HTEX3820 x2 HTEX3830 x2 HTEX3830 x3  
6
3-way Valve – – – – –
Motorized Actuator 58132 58132 58132 58132 58132
7Supply Sensor
8Temperature Gauge 76940 76940 76940 76940 76940
91122" Safety Relief Valve – – –  
10 Drain and Fill Valve – – – – –
11 Cover (not pictured) – – – – –
12
Accessory Pack – – – – –
3344" Washer NTRWSH34 NTRWSH34 NTRWSH34  
1" Washer NTRWSH1 NTRWSH1 NTRWSH1 NTRWSH1 NTRWSH1
13 Outdoor Sensor 30070
14 Boiler Sensor (optional, sold
separately) 30071
15 Snow Sensor
(sold separately) 30090
16 Aerial mount snow sensor (optional, sold
separately) 30095
17 Slab sensor (optional,
sold separately) 30072
15 16 1714
30090 Snow/ice
sensor sold separately
30071 Boiler sensor
sold separately
30095 Snow/ice
sensor sold separately
30072 Slab sensor sold
separately

SMP000SS-654Installation, Operation, and Maintenance Manual
L6SMP000SS-654
®
Heat Link
6
SMP Panel with Heat Exchanger Specications
SMP175-654-HEX SMP300-654-HEX SMP300-654-HEX-H
Listing cETLus
Conforms to 
Dimensions 30.188"H x 38.343"W x 8.027"D
Weight 93.5 lb TBD TBD
Nominal panel output
* see conditions below 175,000 BTU 300,000 BTU 365,000 BTU
Max ambient temperature 120°F
Max water temperature 200°F
Temperature control range 50°F to 180°F
Max allowable operating pressure on
secondary side 100 psi
Power supply 15 Amp, 120V, 60Hz, single phase
Primary circulator Grundfos UPS 26-99
Secondary circulator Grundfos UPS 26-99 Grundfos UPS 26-150
Temperature control method 
Mix Valve Cv 11.6
Heat Exchanger 2× Single-wall brazed
plate; 3×8-20
2× Single-wall brazed
plate; 3×8-30
3× Single-wall brazed
plate; 3×8-30
Auxiliary terminal Yes, max 16A
Piping 1" 304 stainless steel tubing
Piping connections 1" FNPT
Backplate and sides Galvanized steel
Cover Powder coated steel
Panel Output Conditions SMP175-654-HEX SMP300-654-HEX SMP300-654-HEX-H
Primary Secondary Primary Secondary Primary Secondary
Fluid type Water 50% glycol Water 50% glycol Water 50% glycol
 185.0 110.0 185.0 110.0 182.0 110.0
 155.0 141.2 155.0 143.7 152.0 142.8
Flow rate (US gpm) 12.0 12.6 20.6 20.0 24.9 24.9
Headloss 4.1 – 7.0 – 4.1 –
Allowable pressure drop outside of
panel (ft head)
– 18 – 10 – 20
FT HD
FT HD Outside of Panel
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
0.0 5.0 10.0 15.0 20.0 25.0 30.0
US GPM
SMP175-654-HEX
SMP300-654-HEX
SMP300-654-HEX-H
SMP300-654-HEX-HH

SMP000SS-654Installation, Operation, and Maintenance Manual
L6SMP000SS-654
®
Heat Link
7
SMP Panel without Heat Exchanger Specications
SMP375-654 SMP375-654-H
Listing cETLus
Conforms to 
Dimensions 30.188"H x 38.343"W x 8.027"D
Weight 75 lb 80 lb
Nominal panel output* 300,000 BTU 375,000 BTU
  20 US gpm

25 US gpm

Nominal pressure drop outside of panel* 10 ft 18 ft
Max ambient temperature 120°F
Max water temperature 200°F
Temperature control range 50°F to 180°F
Max allowable operating pressure on secondary
side 100 psi
Power supply 15 Amp, 120V, 60Hz, single phase
Primary circulator Grundfos UPS 26-99
Secondary circulator Grundfos UPS 26-99 Grundfos UPS 26-150
Temperature control method 
control.
Mix Valve Cv 11.6
Heat Exchanger  
Auxiliary terminal Yes, max 16A
Piping 1" 304 stainless steel tubing
Piping connections 1" FNPT
Backplate and sides Galvanized steel
Cover Powder coated steel

0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
0.0 5.0 10.0 15.0 20.0 25.0 30.0
US GPM
FT HD
SMP375-654
SMP375-654-H
SMP375-654 and SMP375-654-H FT HD Outside of Panel

SMP000SS-654Installation, Operation, and Maintenance Manual
L6SMP000SS-654
®
Heat Link
8
System Controller
Based upon the feedback from the sensors for the system

temperature that is required for the snow melt system by
adjusting the control valve via motor actuator.
Refer to page 17 for instructions.
#30090 Snow/Ice Sensor (sold separately)
The SMP panel uses a 
which activates and controls a snow melting system based on moisture
-
ture, sensor surface temperature, and sensor surface moisture level. This
control is not designed as a simple detection device and will not operate
properly in an unheated slab.
Sensor Ambient Temp.:...........-30 to 170°F (34 to 77°C)
Sensor Material:.........................Silicon brass
Sensor:...........................................
=3892
Cable Material: ...........................5 conductor stranded wire with polyethylene jacket
Cable Length:..............................65’ (20 m)
Load Rating: ................................15,000 lb (66,723 N) distributed load, non-impact,
installed in concrete according to the manual
#30071 Universal Sensor
One sensor is installed on the panel as a supply sensor.
An optional boiler return sensor (sold separately) can be used instead
of an outdoor sensor. If used, the mixing valve will provide boiler return
protection to the boiler inlet by closing the valve when the boiler return
temperature falls below the Boiler Minimum setting. Boiler return pro-
tection requires the installation of the boiler return sensor on the inlet to

Boiler Return.
Operating Temperature: ............... -58°F to 140°F (-50°C to 60°C)
Sensor:................................................. 
Brown (Slab)
Yellow
Blue
Red
Black (Com)
Panel Component Specications

SMP000SS-654Installation, Operation, and Maintenance Manual
L6SMP000SS-654
®
Heat Link
9
Technical data
60
Note: Dimensions in inches unless otherwise noted.
TM04 5463
UPS 26-150 F/SF
TM04 6014
3
2
1
1
2
3
A
B
C
D
F
D
E
Flow range: 0-53 gpm
Head range: 0-46 feet
Motors: 2-pole, single-phase
Max. liquid temperature: 230 °F (110 °C)
Min. liquid temperature: 36 °F (2 °C)
Max. system pressure: 145 psi (10 bar)
Model Spd Volts Amps Watts Hp Capacitor
UPS 26-150 F/SF
3
115
3.5 370 1/6
40μF/
180V
23.1 335 1/6
12.5 265 1/6
3
208
1.7 350 1/6
10μF/
400V
21.5 310 1/6
11.2 250 1/6
3
230
1.7 370 1/6
10μF/
400V
21.5 335 1/6
11.2 265 1/6
Approvals
Model type
Product number Dimensions [inches] Connection type
and size
Shipping weight
[lbs]
115 V 208 / 230 V A B C D E F
UPS 26-150 F 95906630 95906631 6 1/2 7 1/8 5 7/8 3 7/8 3 3/4 3 1/8 GF 15/26 flange
(2) 1/2" dia. bolt holes 17.35
UPS 26-150 SF 95906632 95906633 6 1/2 7 1/8 5 7/8 3 7/8 3 3/4 3 1/8 GF 15/26 flange
(2) 1/2" dia. bolt holes 17.35
UPS 26-150 F/SF
UPSeries.book Page 60 Monday, March 21, 2011 8:54 PM
Circulator

a call for heat from the system controller.
Pump Curve for Panel Circulator
Depending on the panel, the following pump curves apply.
The addition of glycol to the system will result in higher
demand from the circulator due to the change in viscosity

UPS26-99BFC Pump Curve
0
5
10
15
20
25
30
35
0 5 10 15 20 25 30 35
Flow (gpm)
Head (feet)
1st Speed 2nd Speed 3rd Speed
Type UPS 26-99 FC
115 V 1 PH
60 Hz
20 uF
P/N: 52722512 P1
PC: 0939
US
IMPEDANCE
PROTECTED
FOR INDOOR USE ONLY
Class F
|1/1(A) P1 (w)
1.30
1.50
1.80
150
179
197
CUS
99K4
UL
LISTED
MAX. FlUID
TEMP. 230˚F 99K4LISTED UL
UPS 26-150 Pump Curve

SMP000SS-654Installation, Operation, and Maintenance Manual
L6SMP000SS-654
®
Heat Link
10
Thermometer (76940)


• Temperature range of 32-210°F (0-100°C).
Control Valve
3-way brass mixing valve regulates the temperature in the hydronic system
with the help of the electric motor actuator and system controller. May not be
exactly as shown.

• Cv=11.6
Motorized Actuator
The motor actuator is mounted to the control valve and moves the valve

conjunction with the system controller.



Manual Operation of Motorized Actuator
NOTE: Motorized actuator should not be placed in manual mode for an
extended period of time.
• Pull knob out on motorized actuator.
• Rotate knob clockwise or counter-clockwise.
• To return to automatic mode, push the knob in.
Heat Exchanger (SMP175-654-HEX, SMP300-654-HEX and SMP300-654-
HEX-H only)




• Stainless steel plates copper brazed together
• Single-wall brazed plate
Fluid pH should be maintained within a range of 6.8-8.0

SMP000SS-654Installation, Operation, and Maintenance Manual
L6SMP000SS-654
®
Heat Link
11
Outdoor Sensor Black Red Blue Yellow Brown
Heat
Demand
toBoiler
TypeUPS 26-99 FC
115V 1 PH
60Hz
20uF
P/N:52722512 P1
PC: 0939
US
IMPEDANCE
PROTECTED
FORINDOOR USE ONLY
ClassF
|1/1(A) P1(w)
1.30
1.50
1.80
150
179
197
CUS
99K4
UL
LISTED
MAX.FlUID
TEMP. 230˚F 99K4LISTEDUL
TypeUPS 26-99 FC 115V 1 PH 60Hz 20uF
P/N:52722512 P1 PC: 0939
US
IMPEDANCE PROTECTED
FORINDOOR USE ONLY
ClassF
|1/1(A) P1(w)
1.30 1.50 1.80
150 179 197
CUS
99K4
UL
LISTED
MAX.FlUID
TEMP. 230˚F 99K4LISTEDUL
WARNING!!!
ConsultManual Before Use
AVERTISSEMENT!!!
Consulterle manual avant l’usage
HeatLinkGroup Inc.
4603E- 13th Street NE
Calgary,Alberta,Canada
T2E6M3
Phone:[phone]
Fax:[phone]
www.heatlinkgroup.com
Conformsto Std CAN/CSAC22.2 No. 14
Conformsto Standard UL508
MADEIN CANADA
MODEL#:SMP375SS
D.O.M:Feb2, 2012
MaxPres:125psi/862kPa
Volts:120/24VAC
Serial#:XXX-XXXX
Phase/Freq:1/60Cycles
MaxTemp:100C/212F
Amps:Maximum15
3189472
SOME UNION NUTS MAY
BECOME LOOSE
AND CONSEQUENTLY
LEAKTHROUGH
TRANSPORTATION
VIBRATIONAND
HANDLING. DO NOT
OVERTIGHTENUNION NUTS
WHEN CORRECTING THIS.
Anyalterations to
electricalwiring and
controlsrenders warranty
null& void.
Installationmust conform
tolocal codes. Check
valve(s)if required are the
installersresponsibility.
Before servicing,
disconnect power
supply
MADE IN CANADA
CAUTION
WARNINGHOT
Thisproduct
mayhave hot fluid
circulatingthrough it.
DONOT TOUCH !
Heat Source
Supply
Heat Source
Return
Slab
Supply
Slab
Return
WARRANTYON
PUMPSVOID
IFRUN DRY!
WARRANTYON
PUMPSVOID
IFRUN DRY!
Step 1 Prior to mounting the panel, ensure the
wall is capable of supporting the weight
of the panel.
Step 2 Determine the locations and distance
between the wall studs. With a level at

draw a straight line on the wall and
mark the stud locations.
Step 3 If the panel cannot be secured directly
to the studs, or suitable backing boards,
plywood may need to be installed
behind the panel to properly secure it in
place.
Step 4 Screw two of the supplied mounting
screws into the wall studs (or backing
plywood) 11" from the top of desired
height, and 16" apart, leaving ¼" of
screw out from the wall.
Step 5 Lift and place the panel onto the
mounting screws, using the keyhole
slots.
This panel is heavy; 2-3 person lift
required.
Step 6 Screw the six remaining mounting
screws into the holes around the panel

Step 7 Before replacing the enclosure, refer

proper wiring instructions.
2-1⁄2"
16" 16"
1⁄4"
Wall
Stud

SMP375-654 shown
Panel Mounting

SMP000SS-654Installation, Operation, and Maintenance Manual
L6SMP000SS-654
®
Heat Link
12
WARNING!!!
ConsultManual Before Use
AVERTISSEMENT!!!
Consulterle
manualavant l’usage
HeatLinkGroup Inc.
4603E- 13th Street NE
Calgary,Alberta, Canada
T2E6M3
Phone:[phone]
Fax:[phone]
www.heatlinkgroup.com
Conformsto Std CAN/CSA C22.2 No. 14
Conformsto Standard UL 508
MADEIN CANADA
MODEL#: SMP300SS-HEX
D.O.M:Feb 2, 2012
MaxPres: 125psi/862kPa
Volts:120/24 VAC
Serial#: XXX-XXXX
Phase/Freq:1/60 Cycles
MaxTemp: 100C/212F
Amps:Maximum 15
3189472
SOME UNION NUTS MAY
BECOME LOOSE
AND CONSEQUENTLY
LEAK THROUGH
TRANSPORTATION
VIBRATION AND
HANDLING. DO NOT
OVERTIGHTEN UNION NUTS
WHEN CORRECTING THIS.
Any alterations to
electrical wiring and
controls renders warranty
null & void.
Installation must conform
to local codes. Check
valve(s) if required are the
installers responsibility.
Before servicing,
disconnect power
supply
MADE IN CANADA
CAUTION
HEAT SOURCE
Supply
Return
1 inch Ball Valves
Type UPS 26-99 FC 115 V 1 PH 60 Hz 20 uF
P/N: 52722512 P1 PC: 0939
US
IMPEDANCE PROTECTED
FORINDOOR USE ONLY
Class F
|1/1(A) P1(w)
1.30 1.50 1.80
150 179 197
CUS
99K4
UL
LISTED
MAX.FlUID
TEMP. 230˚F 99K4LISTED UL
Type UPS 26-99 FC 115 V 1 PH 60 Hz 20 uF
P/N: 52722512 P1 PC: 0939
US
IMPEDANCE PROTECTED
FORINDOOR USE ONLY
Class F
|1/1(A) P1(w)
1.30 1.50 1.80
150 179 197
CUS
99K4
UL
LISTED
MAX.FlUID
TEMP. 230˚F 99K4LISTED UL
WARNINGHOT
This product
may have hot fluid
circulating through it.
DO NOT TOUCH !
Outdoor Sensor Black Red Blue Yellow Brown
Heat
Demand
to Boiler
Note: Use precautions when soldering or applying heat within 16" of the panel.
Do not overtighten brass nuts!
Secondary
Return
Primary Return
Secondary
Supply
Connection to
Expansion Tank To Drain
Primary Supply
SMP300-654-HEX shown
Connect each of the valve assemblies Ato the supply and return piping Bon the panel, using the supplied 1"
washers C. Do not overtighten the panel connections, as this will damage the rubber washers.
 D
Expansion Tank and Drain pipes.

Piping Hookup
D
B
B
A
C

SMP000SS-654Installation, Operation, and Maintenance Manual
L6SMP000SS-654
®
Heat Link
13
Type UPS 26-150F 1 PH 115 V 60 Hz 40 uF
P/N: 95906630 PC:P1 0939
US
THERMALLY PROTECTED
FOR INDOOR USE ONLY
Class H
|1/1(A) P1 (w)
2.5 3.1 3.5
265 335 370 MAX. FlUID TEMP. 230˚F
3191277
ENC 2
TYPE 2
Outdoor Sensor Black Red Blue Yellow Brown
Heat
Demand
to Boiler
Type UPS 26-99 FC 115 V 1 PH 60 Hz 20 uF
P/N: 52722512 P1 PC: 0939
US
IMPEDANCE PROTECTED
FORINDOOR USE ONLY
Class F
|1/1(A) P1(w)
1.30 1.50 1.80
150 179 197
CUS
99K4
UL
LISTED
MAX.FlUID
TEMP. 230˚F 99K4LISTED UL
WARNING!!!
ConsultManual Before Use
AVERTISSEMENT!!!
Consulterle manual avant l’usage
HeatLinkGroup Inc.
4603E- 13th Street NE
Calgary,Alberta, Canada
T2E6M3
Phone:[phone]
Fax:[phone]
www.heatlinkgroup.com
Conformsto Std CAN/CSA C22.2 No. 14
Conformsto Standard UL 508
MADEIN CANADA
MODEL#: SMP375SS
D.O.M:Feb 2, 2012
MaxPres: 125psi/862kPa
Volts:120/24 VAC
Serial#: XXX-XXXX
Phase/Freq:1/60 Cycles
MaxTemp: 100C/212F
Amps:Maximum 15
3189472
SOME UNION NUTS MAY
BECOME LOOSE
AND CONSEQUENTLY
LEAK THROUGH
TRANSPORTATION
VIBRATIONAND
HANDLING. DO NOT
OVERTIGHTEN UNION NUTS
WHEN CORRECTING THIS.
Any alterations to
electrical wiring and
controls renders warranty
null & void.
Installation must conform
to local codes. Check
valve(s) if required are the
installers responsibility.
Before servicing,
disconnect power
supply
MADE IN CANADA
CAUTION
WARNINGHOT
This product
may have hot fluid
circulating through it.
DO NOT TOUCH!
Heat Source
Supply
Heat Source
Return
Slab
Supply
Slab
Return
WARRANTYON
PUMPSVOID
IFRUN DRY!
WARRANTYON
PUMPSVOID
IFRUN DRY!

is completed, and before activation of the panel.
Note: Additional purging steps may be required for the rest of the hydronic system.
Step 1 Ensure the panel is not connected to the power supply.
Step 2 Fully open the mixing valve E. (Turn the adjustment knob clockwise to the fully open
position.)
Step 3 Fully close valves A, B, C, D, and G.
Step 4 Fully open valve F.
Step 5 Attach a purge hose (not included) to F G. Open valve G.
Step 6 When exiting water from Fis free of bubbles, close valve F, then valve G.
Step 7 Remove hoses from drain valves and full open valves A, B, C, and D.
Step 8 Check for leaks at connections. If any leaks are found, use a back-up wrench and carefully
tighten until leak stops. Do not overtighten.
The discharged system uid from the ll and purge process is not for consumption or washing.
Fill & Purge (SMP w/o Heat Exchangers)
Purge Hose Fill Hose
A
B
CD
E
G
F

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L6SMP000SS-654
®
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14

once piping is completed, and before activation of the panel.
Note: Additional purging steps may be required for the rest of the hydronic system.
Note: Drain valves are not included with the panel, but are necessary to properly ll and purge
the panel.
Step 1 Ensure the panel is not connected to the power supply.
Step 2 Fully open the mixing valve E. (Turn the adjustment knob clockwise to the fully open
position.)
Step 3 Fully close valves B, H, and G.
Step 4 Fully open valves Aand F.
Step 5 Attach a purge hose (not included) to F G. Open
valve G.
Step 6 When exiting water from Fis free of bubbles, close valve F, then valve G.
Step 7 Remove hoses from drain valves and full open valves Band H.
Step 8 Fully close valves C, D, and J.
Step 9 Fully open valves Iand K.
Step 10 Attach a purge hose (not included) to I J. Open
valve J.
Step 11 When exiting water from Iis free of bubbles, close valve I, then valve J.
Step 12 Remove hoses from drain valves and fully open valves Cand D.
Step 13 Check for leaks at connections. If any leaks are found, use a back-up wrench and
carefully tighten until leak stops. Do not overtighten.
The discharged system uid from the ll and purge process is not for consumption or washing.
Fill & Purge (SMP with Heat Exchanger)

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Fill & Purge (SMP with Heat Exchanger) continued
WARNING!!!
ConsultManual Before Use
AVERTISSEMENT!!!
Consulterle
manualavant l’usage
HeatLinkGroup Inc.
4603E- 13th Street NE
Calgary,Alberta, Canada
T2E6M3
Phone:[phone]
Fax:[phone]
www.heatlinkgroup.com
Conformsto Std CAN/CSA C22.2 No. 14
Conformsto Standard UL 508
MADEIN CANADA
MODEL#: SMP300SS-HEX
D.O.M:Feb 2, 2012
MaxPres: 125psi/862kPa
Volts:120/24 VAC
Serial#: XXX-XXXX
Phase/Freq:1/60 Cycles
MaxTemp: 100C/212F
Amps:Maximum 15
3189472
SOME UNION NUTS MAY
BECOME LOOSE
AND CONSEQUENTLY
LEAK THROUGH
TRANSPORTATION
VIBRATION AND
HANDLING. DO NOT
OVERTIGHTEN UNION NUTS
WHEN CORRECTING THIS.
Any alterations to
electrical wiring and
controls renders warranty
null & void.
Installation must conform
to local codes. Check
valve(s) if required are the
installers responsibility.
Before servicing,
disconnect power
supply
MADE IN CANADA
CAUTION
HEAT SOURCE
Supply
Return
1 inch Ball Valves
Type UPS 26-99 FC 115 V 1 PH 60 Hz 20 uF
P/N: 52722512 P1 PC: 0939
US
IMPEDANCE PROTECTED
FORINDOOR USE ONLY
Class F
|1/1(A) P1(w)
1.30 1.50 1.80
150 179 197
CUS
99K4
UL
LISTED
MAX.FlUID
TEMP. 230˚F 99K4LISTED UL
WARNINGHOT
This product
may have hot fluid
circulating through it.
DO NOT TOUCH !
Type UPS 26-150F
1 PH
115 V
60 Hz
40 uF
P/N: 95906630
PC:P1 0939
US
THERMALLY
PROTECTED
FOR INDOOR USE ONLY
Class H
|1/1(A) P1 (w)
2.5
3.1
3.5
265
335
370 MAX. FlUID TEMP. 230˚F
3191277
ENC 2
TYPE 2
Outdoor Sensor Black Red Blue Yellow Brown
Heat
Demand
to Boiler
Purge
Hose
Purge Hose
Fill Hose
Fill Hose
A
B
CD
E
F
G
H
I
J
K
Extend pressure
relief pipe to


SMP000SS-654Installation, Operation, and Maintenance Manual
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®
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Rev Date Name Changes
0 2023/07/24 AM
Title
Wiring for SMP-SS Panel with 30654 Snow Melt
Control with 58132 Valve Motor
Aux (Pump)
HT Heat demand out R C - tN4 (not used) Mod + (DDC)
Brn - Slab Sensor
Yel - Slab Sensor Blu - Slab Sensor Red - Slab Sensor Blk - Common Out - Outdoor Sensor Sup - Supply Sensor
NO POWER
30654 Snow Melt Control
24Vac
Transformer
Relay 1 Relay 2
Relays = Schneider RSB2A080B7
Relay Bases = Schneider RSZE1S48M
L NG
58132 Mixing Valve Motor for
1" to 2" FNPT Valves DDC
Coil
IN
NO
NC
IN
NO
NC
R
C
L
N
L
N
G
L
N
G
Coil
IN
NO
NC
IN
NO
NC
BRN
BLU
BLK
Boiler
Heat
Demand
Contacts
30090 Snow/Ice Sensor (10K)
Outdoor
Sensor
Supply
Sensor
Secondary
Pump
Primary
Pump
Wiring to be
installed in field
11 21
12 14 22 24 A2
A1
11 21
12 14 22 24 A2
A1
1 2023/07/28 AM Changed Relays
Wiring Diagram
Panel Control Sequence
1
2
3
4
5
6
7
1) The 30654 Snow Melt Control 1operates the Mixing Valve 4, Primary Pump 2, and Secondary Pump 3.
 5.
2) The slab temperature is controlled by adjusting the mixing valve position using an analog 0 to 10V (dc)
 6is
installed, the system automatically starts when a snow or ice is detected and continues to run until the slab
is dry.
3) When a snow Sensor 30095 6is installed together with a slab sensor 30072 or 30073 the system


30072 or 30073 is installed.
© 2020 654_D - 02/20 10 of 44
Symbols
Display
User Interface
HEAT ON
Heat is turned on.
tekmarNet®
Communication is present.
WARNING SYMBOL
Indicates an error is present.
ARROWS
Adjust the displayed setting.
Home
Button
ENTER
Home Button
Return to the Home Screen
Press and hold for 3
seconds to access the
programming menus.
Touch to go to the ne
xt setting
Touch to quickly enter
the View menu
To
uch to adjust settings
Operation Field
Status Field
Touch to display
Run Time,
Outdoor & Slab
Temperature
Touch to
Melt or Stop
Touch to turn system
off while away
Status Field
Operation Field
MELT System is melting snow or ice.
IDLE System is idling.
STRM System is in storm operation.
OFF System is off.
WWSD
Warm Weather Shut Down. The slab is naturally
warm enough to melt snow or ice.
CWCO Cold Weather Cut Out. Too cold to melt.
TIMED
Timed melting operation. System operates until
time has elapsed.
WARM Slab is warming up to the melting temperature.
AWAY
Away scene. No melting until the away scene is
exited.
PEND
Pending. The system has detected water but it is too
cold to operate or the schedule is in Idle or Off.
WAIT Zone priority in effect. Zone must wait until higher
priority zone finishes melting.
SENSOR Tandem 090 sensor.
TRACK
This zone tracks the melting operation of zone 1.

and jurisdictions.

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System Controller Instructions
© 2020 654_D - 02/20 10 of 44
Symbols
Display
User Interface
HEAT ON
Heat is turned on.
tekmarNet®
Communication is present.
WARNING SYMBOL
Indicates an error is present.
ARROWS
Adjust the displayed setting.
Home
Button
ENTER
Home Button
Return to the Home Screen
Press and hold for 3
seconds to access the
programming menus.
Touch to go to the ne
xt setting
Touch to quickly enter
the View menu
To
uch to adjust settings
Operation Field
Status Field
Touch to display
Run Time,
Outdoor & Slab
Temperature
Touch to
Melt or Stop
Touch to turn system
off while away
Status Field
Operation Field
MELT System is melting snow or ice.
IDLE System is idling.
STRM System is in storm operation.
OFF System is off.
WWSD
Warm Weather Shut Down. The slab is naturally
warm enough to melt snow or ice.
CWCO Cold Weather Cut Out. Too cold to melt.
TIMED
Timed melting operation. System operates until
time has elapsed.
WARM Slab is warming up to the melting temperature.
AWAY
Away scene. No melting until the away scene is
exited.
PEND
Pending. The system has detected water but it is too
cold to operate or the schedule is in Idle or Off.
WAIT Zone priority in effect. Zone must wait until higher
priority zone finishes melting.
SENSOR Tandem 090 sensor.
TRACK
This zone tracks the melting operation of zone 1.

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11 of 44 © 2020 654_D - 02/20
Access Levels and Access Level Lock
The control is shipped pre-programmed with common settings.
The control has an “ Installer ” access level that allows full
access to all settings and a “ User ” access level that restricts
the number of settings available. The control defaults to the
“ User ” access level after 12 hours of operation.
Notice: tekmarNet® system controls include a Global Lock that
locks all connected snow melting controls and thermostats. Set
the tekmarNet® system control to unlock to allow access level
adjustment on all connected devices.
To change to the “ Installer ” access level:
• In the Toolbox menu, locate Access
•
Adjust the access level to “ Installer ” by pressing the up or down
button. This will permit setting changes to the control.
Programmable Settings
Press and hold the Home button for 3 seconds to enter the programming menus. The control returns to the last programming
menu previously used.
Select a Programming Menu
--------------------
--------------------
• Touch “NEXT” to advance (clockwise in above illustration)
to the next menu.
•
Touch “BACK” to go backwards (counterclockwise in above
illustration) through the menus.
• Touch “ENTER” to enter a menu.
Setting Items
------------------------------------
------------------------------------
• Touch or arrow to adjust the setting if required.
• Touch “NEXT ITEM” to advance to the next item within the
menu.
•
Touch “BACK ITEM” to go backwards to the previous item
within the menu.
•
To return to the parent menu after changing a setting, press
and release the Home button.
• To return to the Home screen, press and release the Home
button twice or wait 30 seconds to automatically return to
the Home screen.
Press and
hold for 3
seconds to
access the
programming
menus.
Programming Menus
© 2020 654_D - 02/20 12 of 44
View Menu (1 of 2)
The View menu items display the current operating temperatures and status information of the system.
Item Field Range Access Description Set to
1 to 12 User
Installer
SNOW ZONE
The snow melt zone number on the tekmarNet®
system.
Conditions: tekmarNet® communication available.
– – –, -76 to
149°F
(-60 to 65°C)
User
Installer
OUTDOOR
Current outdoor air temperature as measured by the local
or remote outdoor sensor. The outdoor air temperature is
shared to all devices in the tekmarNet® system. “– – –” is
displayed when no outdoor sensor is available.
Conditions: Application Mode is set to PWM, Boil, Mix or
Elec.
– – –, -76 to
149°F
(-60 to 65°C)
Installer
SLAB TARGET
The calculated slab target of the snow melting system.
“– – –” is displayed when the snow melt control is off.
Conditions: Application Mode is set to PWM, Boil, Mix or Elec
and a snow/ice sensor or slab sensor is installed.
-76 to 149°F
(-60 to 65°C)
User
Installer
SLAB
Current slab temperature as measured by the control.
Conditions: Application Mode is set to PWM, Boil, Mix or Elec
and a snow/ice sensor or slab sensor is installed.
DRY or WET User
Installer
WATER SENSOR
Current status of the water detection sensor.
Conditions: A snow/ice sensor or snow sensor is installed.
---, 70 to 200°F
(21.0 to 93.5°C) Installer
BOILER TARGET
The calculated boiler target of the snow melt system.
“– – –” is displayed when the snow melt control is not operating
the boiler.
Conditions: Application Mode is set to Boil.
---, 70 to 200°F
(21.0 to 93.5°C) Installer
MIX TARGET
The calculated mix target of the snow melt system. “– – –”
is displayed when the snow melt control is not operating the
mixing valve or mixing injection pump.
Conditions: Application Mode is set to Mix.
-58 to 212°F
(50.0 to 100.5°C) Installer
SUPPLY
Current system supply temperature as measured by the
control.
Conditions: Application Mode is set to PWM, Boil or Mix.
-58 to 212°F
(50.0 to 100.5°C) Installer
BOILER RETURN
Current boiler return temperature as measured by the
control.
Conditions: Application Mode is set to PWM, Boil or Mix and
Out/Bret Sensor is set to Bret (boiler return sensor).
0 to 100% Installer
MIX RATE
Current position of the mixing valve or mixing injection
pump speed.
Conditions: Application Mode is set to Mix.
0 to 100% Installer
BOILER RATE
Current firing rate of the modulating boiler.
Conditions: Application Mode is set to Boil and Boiler Type
is set to Mod (modulating boiler).