Heil Trailer 1600 Owner's manual

© 2013 by Heil Trailer International, Co. All Rights Reserved.
ISO 9001, ISO 14001, OSHAS 18001 - Certified
Schlumberger 1600 Guar Transport
Owner’s/Operator’s Manual
Heil Trailer International, Co.

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This manual is intended to help ensure the safe and efficient operation
of your Heil Trailer and products. IF INCORRECTLY USED, OPERATED,
MAINTAINED OR REPAIRED, THIS EQUIPMENT CAN CAUSE SEVERE IN-
JURY, DEATH AND PROPERTY DAMAGE. THOSE WHO USE, OPERATE,
MAINTAIN AND REPAIR THE EQUIPMENT SHOULD BE TRAINED IN ITS
PROPER USE, OPERATION, MAINTENANCE AND REPAIR, WARNED OF
ITS DANGERS, AND SHOULD READ THIS ENTIRE MANUAL BEFORE AT-
TEMPTING TO USE, OPERATE, MAINTAIN, SET UP, ADJUST, SERVICE OR
REPAIR THE TRAILER OR PRODUCT. Recommended operating practices
furnished in this manual are general practices. HEIL cannot possibly
know, evaluate, or advise anyone of all conceivable ways a Heil trailer
or product might be used, operated, maintained, set up, adjusted, re-
paired or of all possible consequences of each way. ALL PERSONS WHO
PERFORM ANY OF THESE TASKS MUST FIRST SATISFY THEMSELVES
THOROUGHLY THAT NEITHER THEIR SAFETY OR THE SAFETY OF THE
GENERAL PUBLIC WILL BE JEOPARDIZED BY ANY METHOD THEY
SELECT. KEEP THIS MANUAL FOR FUTURE REFERENCE.
Image Disclaimer
The pictures and images contained in this manual portray both standard and non
-standard (optional) equipment to meet specific customer needs. These pictures
are used for referencing components and general nomenclature of a Heil
Vacuum Pneumatic Trailer. Your trailer may or may not have the components
shown in this manual.

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WARRANTY STATEMENT
Heil Trailer International, Co. warrants trailers sold by us to be free from defects in
material and workmanship. This coverage is subject to and limited to coverage periods
listed in the Heil Trailer International, Co. Limited Silver Warranty Sub Part A - Limita-
tions document and as defined in the Heil Trailer International, Co. Limited Warranty
Sub Part B –Definitions document. Our obligation and liability under this Warranty is
expressly limited to repairing or replacing, at our option, within the coverage time
limitations listed in the Heil Trailer International, Co. Limited Silver Warranty Sub Part
A - Limitations document, from the date of shipment any defective product except for
maintenance items, tires, and purchased items which are warranted separately by the
original manufacturer. Any repair(s) determined by Heil Trailer International, Co., at
our sole discretion, to be major or critical to the structural integrity of any trailer at
any time whatsoever during the warranty period must be performed at a Heil Certified
Service Center as determined by Heil Trailer International, Co. Repairs not performed
in a Certified Service Center once directed by Heil Trailer International, Co. will void
this warranty. A failure that is determined by Heil Trailer International, Co., at our sole
discretion, to be caused by wear and tear or misuse as opposed to product defect is
not covered at any time in the warranty period. WE MAKE NO OTHER WARRANTY,
EXPRESSED OR IMPLIED, AND MAKE NO WARRANTY OF MERCHANTABILITY OR FIT-
NESS FOR ANY PARTICULAR PURPOSE. Our obligation under this warranty shall not
include any transportation charges, or any liability for direct, indirect or consequential
damage, loss of profits or delay. Any Improper use, operation beyond rated capacity,
substitution of parts not approved by us, or any alteration or repair by others in such
manner as in our judgment affects the product materially and adversely shall void this
warranty. NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS
WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY WITHOUT THE WRITTEN
AUTHORIZATION OF AN OFFICER OF HEIL TRAILER INTERNATIONAL, CO.
Heil Trailer International, Co. warrants that this trailer is manufactured in accordance
with the specifications of the order. Heil Trailer International, Co. does not warrant this
piece of equipment for use in hauling any specific product. Heil Trailer International,
Co. accepts no responsibility for damage to the equipment, or for cargo losses due to
an adverse affect on the equipment, caused by the incompatibility of the product being
hauled in the trailer. Where Tanks are prepared for lining, all agreements, billing in-
cluded, that concern the tank barrel lining will be the responsibility of the customer
and the lining company. In this connection, Heil Trailer International, Co. makes no
warranty of products, including lining manufactured and /or installed by others, the
same being subject to warranties, if any, of their respective manufacturers or install-
ers. The customer shall bear the risk for damage or loss to the tank or injury to prop-
erty or persons while the tank is either at or in transit to or from the lining company.
Warranty will be paid only if Heil Trailer International, Co. procedures for filing warran-
ty claims are followed. Pre-approval prior to any repairs is a mandatory requirement
for receiving payment along with strict adherence to all other conditions of the proce-
dures. Warranty repairs will only be permitted at Heil Trailer International, Co. ap-
proved, authorized, or certified service centers.

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TABLE OF CONTENTS
GENERAL
Introduction……………………………………………………………………………………………….…5
Warranty Claims and Inquiries…………………………………………………………….…..…5
Directional Reference………………………………………………………………………….….……5
Important Safety Message………………………………………………………………6 thru 14
Safety Decals………………………………………………………………………………..14 thru 17
General Nomenclature……………………………………………...……………….…18 thru 19
OPERATING INSTRUCTIONS
Identification of Piping System Components……………...………….……20 thru 30
Aeration System-Operational Description………………………….….………………….31
Specific Operating Instruction……………………………...………………………32 thru 41
Operating Tips..………………………………………………………….…………………42 thru 44
Landing Gear Operation……………..……………………………………………….…………....45
1635 Blower Operations........................................................46 thru 47
PREVENTIVE MAINTENANCE INSTRUCTIONS
Introduction………….…………………………………………………………………………………….48
Delivery Inspection…………...………………………………………………………….……………48
Maintenance Schedule………..………………………………………………………..49 thru 51
Lubrication and Service Chart..…………………………………………………….52 thru 53
Aeration System……………………………………………………………………….…..53 thru 54
Vacuum/Filter………………………………………………………………………………….………...55
Brakes (Maintenance & Adjusting)………………….…………………………..56 thru 57
Roll Over Protection and ABS………………………………………..…………….58 thru 63
Wheel Bearing and Seals……………………………………………………………..64 thru 66
Tires and Wheels………………………………………………………………………….67 thru 68
Axle Alignment……………………………………………………………………………..69 thru 72
Suspension……………………………………………………………………………………73 thru 76
Torque Chart..……………………………………………..……………………………………………77
Notes………………………………………………………………………………………………………...78
REPORTING SAFETY DEFECTS…………………………..Inside Back Cover
Publication Disclaimer
The information and specifications included in this publication were in effect at the time of approval for
printing. Heil Trailer International, Co. Athens, TN USA reserves the right, however, to discontinue or
change specifications or design at any time without notice and without incurring any obligation
whatsoever. Revision 6/2012.

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INTRODUCTION
This manual is designed to help ensure safe and efficient operation of the Heil
Vacuum Pneumatic Trailer.
The book is divided into three sections. Part 1 will familiarize you with the unit.
Part 2 gives operating procedures and tips. Part 3 covers the maintenance
necessary to keep the unit in safe operating condition.
TO THE OWNER
We at the Heil Trailer International, Co. take pride in the products we manufac-
ture. We trust you will be well satisfied with your purchase. Properly operated
and maintained, the Dry Bulk Materials Transport will provide many years of low
-cost, trouble-free service.
WARRANTY CLAIMS & INQUIRIES
The Heil Trailer Standard Warranty is included in this manual. In the unlikely
event you need warranty service on your tank equipment purchased from Heil
Trailer International, Co. or its distributors, contact the distributor or Heil Trailer
International, Co. (800-400-6913) directly, for service and repair procedures.
For all parts, claims or inquiries refer to the model and serial number of your
unit. This information is found on the identification plate (see Figure 1).
Figure 1. Example Identification Plate
DIRECTIONAL REFERENCE
For your reference the sides of the tank transport are determined by facing in
the direction of forward travel. The right side is the “Curbside”; the left side is
the “Roadside or Streetside”.

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IMPORTANT SAFETY MESSAGES
THESE SAFETY ALERT SYMBOLS INDICATE
IMPORTANT SAFETY MESSAGES THROUGH-
OUT THIS MANUAL.
WHEN YOU SEE THESE SYMBOLS,
CAREFULLY READ THE MESSAGES THAT
FOLLOW AND BE ALERT TO THE POSSIBIL-
ITY OF ENVIRONMENTAL AND/OR PROPERTY
DAMAGE, PERSONAL INJURY OR DEATH TO
YOURSELF OR OTHERS.

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IMPORTANT SAFETY MESSAGES

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IMPORTANT SAFETY MESSAGES

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IMPORTANT SAFETY MESSAGES

10
IMPORTANT SAFETY MESSAGES

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IMPORTANT SAFETY MESSAGES

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IMPORTANT SAFETY MESSAGES

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IMPORTANT SAFETY MESSAGES

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SAFETY DECALS
SAFETY DECALS ARE PROVIDED WITH YOUR HEIL DRY BULK MATERIALS
TRANSPORT . PLEASE CAREFULLY READ THE MESSAGES CONTAINED
WITHIN THE DECALS AND BE ALERT TO THE POSSIBLILITY OF PERSON-
AL INJURY OR DEATH.
WARNING
Do not exceed working pres-
sure. If pressure rises above
limits, shut down immediate-
ly and investigate.
WARNING
The Relief Valve must be operational to
maintain system pressure within safe
limits. Failure to properly maintain the
relief valve may cause property dam-
age, potential injuries and death.
WARNING
NEVER open manhole unless tank
is completely depressurized.
Even a slight amount of residual
pressure will cause manhole to fly
open when unlatched.
WARNING
When unloading, the discharge
hose must be secured at both
ends prior to pressurizing unit.
Always relieve pressure in dis-
charge hose before disconnecting
it.

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WARNING
Decals are posted on the tank to alert the operator of potential
dangers. Replace decals when illegible.
WARNING
Maintain non-skid surface at top of tank
free of ice, snow, sleet, rain, oil, grease,
etc. prior to climbing on top.
Notice
All check valves must be op-
erational to prevent product
back-up into the supply lines.
CAUTION
If a leak is discovered during
operation, shut down immedi-
ately and repair the leak.
CAUTION
To avoid spillage, product dis-
charge valves must be closed
prior to loading and while in
transit.
CAUTION
Vehicle safety checks should be performed daily prior to
operation.

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General Nomenclature
7. Brakes
5. Rear Structure 4. Vacuum/Filter/Canister 3. Ladder and Walkway 2. Manholes
1. Tank Proper
6. Axles and Suspension
14. Rear Load Line
12. King Pin 11. Front Structure 10. Hopper 9. Supports
8. Aeration and Discharge
13. 5th Wheel

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GENERAL NOMENCLATURE
1. TANK PROPER - Aluminum, construction; 4 hopper; capacity 1600
ft3.
2. MANHOLES –Located above hopper; equipped with 6 latches, two
safety latches, aluminum cams, rubber stop and self-seating gasket.
3. LADDER - Steps to access the top of trailer and manholes.
4. VACUUM/FILTER/CANISTER - A dust collection system to filter out
particles, dirt, dust etc., before air returns to blower and product.
5. REAR STRUCTURE –High tensile steel and aluminum construction
welded or bolted to tank proper.
6. AXLES AND SUSPENSION - Multi axle air ride and/or spring
suspension.
7. BRAKES - Full air; drum or disc brakes, equipped with slack adjusters.
8. AERATION AND DISCHARGE SYSTEMS - Designed for fast product
discharge. See page 26.
9. SUPPORTS - Manually operated two-speed raising/lowering; equipped
with sand shoes.
10. HOPPER - Funnel shaped section of tank used to dispense granular
materials through the use of gravity.
11. FRONT STRUCTURE - High tensile steel and aluminum construction
welded or bolted to tank proper.
12. KINGPIN - Coupling that connects tractor to trailer.
13. 5Th WHEEL - Pad that provides link between the transport trailer
and the tractor unit.
14. REAR LOAD LINE - Line to load product into trailer, located at front
or rear of the trailer.

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PIPING SYSTEM COMPONENTS
7. Discharge air assist control valve 5. Main valve vacuum loading suction supply 4. Main valve discharge pressure supply 3. Vacuum dump/Blower air inlet valve 2. Blower pressure output exhaust 1. Pressure output supply 6. Discharge pressure air line dump valve
14. Aerator
12. Product discharge line 11. Aeration control valve
10. Pressure control valve 9. Pressure relief valve 8. Top air valve
13. Product discharge valve
31. Trailer scale
29. Kimray valve 18. Vacuum relief valve
17. Product discharge outlet 16. Blow down valve 15. Aeration manifold
30. Wheel chock holder