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  9. Toro Workman 3300-D User manual

Toro Workman 3300-D User manual

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  
+(203$1<
      3
       3
      3
       3

  
"   
,48,' 22/(' ,(6(/ 7,/,7< !(+,&/(
2 $6685( 0$;,080 6$)(7< 237,080 3(5)250$1&(
$1' 72 *$,1 .12:/('*( 2) 7+( 352'8&7 ,7 ,6 (66(17,$/
7+$7 <28 25 $1< 27+(5 23(5$725 2) 7+( 0$&+,1( 5($'
$1' 81'(567$1' 7+( &217(176 2) 7+,6 0$18$/ %()25(
7+( (1*,1( ,6 (9(5 67$57(' $< 3$57,&8/$5 $77(17,21
72 7+( #   +,*+/,*+7(' %< 7+,6
6<0%2/
+( 6$)(7< $/(57 6<0%2/ 0($16  
" 25  = 3(5621$/ 6$)(7<
,16758&7,21 $,/85( 72 &203/< :,7+ 7+( ,16758&7,21
0$< 5(68/7 ,1 3(5621$/ ,1-85< 25 '($7+


The TORO WORKMANwas developed to provide an efficient, versatile, trouble free and econo ical work vehicle.
The latest concepts of engineering, design and safety have been incorporated into this achine, along with the
highest quality parts and work anship. Excellent service will be derived if proper operation and aintenance
practices are followed.

#   $, ' (!!#$"#01
/ #$%  ('%1 ' $, '(-  ,$"' 
*.$))  (+ &'.!-.+  !(+ .,  ('
).%$ ,-+ -, +(, (+ #$"#01,
You know, since you have purchased the industry leader in aintenance excellence, that future perfor ance and
dependability are of pri e i portance. TORO also is concerned about future use of the achine and of safety to the
user. Therefore, this anual ust be read by you and those involved with the WORKMAN to ake sure that safety,
proper setĆup, operation and aintenance procedures are followed at all ti es. The ajor sections of the anual
are:
 ! -1 ',-+.-$(',
  -2) ',-+.-$(',
  !(+  ) +-$'"
 ) +-$'" ',-+.-$(',
  $'- ''
Safety, echanical and so e general infor ation in this anual are e phasized. ,  and
 identify safety essages. Whenever the triangle safety sy bol appears, it is followed by a safety
essage that ust be read and understood. For ore details concerning safety, read the safety instructions on
pages 5-7.  identifies special echanical infor ation and  identifies general infor ation worthy
of special attention.
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects,
or other reproductive harm.


The TORO WORKMANR  meets the requirements of ANSI B56.8a-1994.
Supervisors, operators and service persons should be familiar with the following standards and publications:
(The material may be obtained from the address shown).
DFlammable and Combustible Liquids Code:
ANSI/NF A 30
DNational Fire rotection Association:
ANSI/NF A #505; owered Industrial Trucks
ADDRESS:
National Fire revention Association
Barrymarch ark
Quincy, Massachusetts 02269  U.S.A
DANSI/ASME B56.8 ersonal Burden Carriers
ADDRESS:
American National Standards Institute, Inc.
1430 Broadway
New York, New York 10018  U.S.A.
DANSI/UL 558; Internal Combustion Engine owered Industrial Trucks
ADDRESS:
American National Standards Institute, Inc.
1430 Broadway
New York, New York 10018  U.S.A.
OR
Underwriters Laboratories
333 fingsten Road
Northbrook, Illinois 60062  U.S.A.
  
In some places a spark arrester muffler must be used because of local, state or federal regulations. The spark
arrester, available from your local Toro Distributor is approved by the United States Department of Agriculture and
the United States Forest Service.

" ' !" & (& #% #$%' #" "+  #%" #%&' %(& #% %&& #)% "  $%#$% +
#$%'" &$% %%&'% !(&'  '' '# ' !( %  #$%'#% & )# '" &'' * '#" 
(  &#(%& #   &$% %%&'% & "#' (&
If help concerning set up, operation, maintenance or safety is ever needed, contact your local Authorized TORO
Distributor. In addition to genuine TORO replacement parts, the distributor also has optional equipment for the
complete line of TORO turf care equipment. Keep your TORO all TORO. Buy genuine TORO parts and accessories.

  
  5-7. . . . . . . . . . . . . . . . . . . .
    8-10. . . . . .
 11. . . . . . . . . . . . . . . . . . . . . . . . . . .
   12. . . . . . . . . . . . . . . . . . . . . .
  13-15. . . . . . . . . . . . . . . .
Install ear Fenders 13. . . . . . . . . . . . . . . . . . . . . . .
Install Wheels 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Steering Wheel 13. . . . . . . . . . . . . . . . . . . . .
Install Front Fenders 14. . . . . . . . . . . . . . . . . . . . . .
Install Seat Frame 14. . . . . . . . . . . . . . . . . . . . . . . .
Install Seat Back Cushions, Manual Tube and
Bed Safety Support 14. . . . . . . . . . . . . . . . . . . . . . .
Install OPS 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activate and Charge Battery 15. . . . . . . . . . . . . . .
  17-20. . . . . . . . . . . . . . . . . . .
Check Crankcase Oil 17. . . . . . . . . . . . . . . . . . . . . .
Fill Fuel Tank 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Cooling System 18. . . . . . . . . . . . . . . . . . . .
Check Transaxle / Hydraulic Fluid 18. . . . . . . . . . .
Check Front Differential Oil 18. . . . . . . . . . . . . . . . .
Check Torque Of Wheel Nuts 19. . . . . . . . . . . . . . .
Check Tire Pressure 19. . . . . . . . . . . . . . . . . . . . . .
Check Brake Fluid 20. . . . . . . . . . . . . . . . . . . . . . . .
 21-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  24-30. . . . . . . . . . . .
Pre-Starting Checks 24. . . . . . . . . . . . . . . . . . . . . .
Starting Engine 24. . . . . . . . . . . . . . . . . . . . . . . . . . .
Bleeding Fuel System 24. . . . . . . . . . . . . . . . . . . . .
Driving Vehicle 25. . . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping Vehicle 25. . . . . . . . . . . . . . . . . . . . . . . . .
Stopping Engine 25. . . . . . . . . . . . . . . . . . . . . . . . .
New Vehicle Break-in 25. . . . . . . . . . . . . . . . . . . .
Check Interlock System 25. . . . . . . . . . . . . . . . . . .
Operating Characteristics 26. . . . . . . . . . . . . . . . . .
Passengers 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turning 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Braking 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tipovers 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hills 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading And Dumping 28. . . . . . . . . . . . . . . . . . . .
Using The Differential Lock 29. . . . . . . . . . . . . . . .
Four Wheel Drive 29. . . . . . . . . . . . . . . . . . . . . . . . .
Transporting Vehicle 29. . . . . . . . . . . . . . . . . . . . . .
Towing Vehicle 30. . . . . . . . . . . . . . . . . . . . . . . . . . .
Trailer Towing 30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
emote Hydraulic Control 30. . . . . . . . . . . . . . . . .
    33. . . . .
   34. . . . . . . . . . . . . . . . .
 35-36. . . . . . . . . . . . . . . . . . . . . . . . . .
 37-47. . . . . . . . . . . . . . . . . . . . . . . . .
Using Bed Safety Support 38. . . . . . . . . . . . . . . . .
Jacking Vehicle 38. . . . . . . . . . . . . . . . . . . . . . . . . .
General Air Cleaner Maintenance Practices 39. .
Servicing Air Cleaner 39. . . . . . . . . . . . . . . . . . . . . .
Changing Engine Oil And Filter 39. . . . . . . . . . . . .
Fuel System 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bleeding Air From Injectors 41. . . . . . . . . . . . . . . .
emoving Debris From Cooling System 41. . . . .
Changing Engine Coolant 41. . . . . . . . . . . . . . . . .
Adjusting Belts  42. . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Accelerator Pedal 42. . . . . . . . . . . . . . .
Cylinder Head Bolts 43. . . . . . . . . . . . . . . . . . . . . . .
Engine Valve Clearance 43. . . . . . . . . . . . . . . . . . .
Changing Transaxle / Hydraulic Fluid 43. . . . . . .
eplacing Hydraulic Filter 43. . . . . . . . . . . . . . . . .
Changing Front Differential Oil 44. . . . . . . . . . . . .
Cleaning Hydraulic Strainer 44. . . . . . . . . . . . . . . .
Adjusting Brake Pedal 44. . . . . . . . . . . . . . . . . . . . .
Adjusting Clutch Pedal 45. . . . . . . . . . . . . . . . . . . .
Adjusting Parking Brake 45. . . . . . . . . . . . . . . . . . .
Adjusting Shift Cables 45. . . . . . . . . . . . . . . . . . . .
Adjusting High-Low Cable 45. . . . . . . . . . . . . . . .
Adjusting Differential Lock Cable 46. . . . . . . . . . .
Emergency Box aising 46. . . . . . . . . . . . . . . . . . .
Inspect Brakes 46. . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Tires 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wheel Toe-in 46. . . . . . . . . . . . . . . . . . . . . . .
Inspect Constant Velocity Boot 47. . . . . . . . . . . . .
Fuses 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump Starting Procedure 47. . . . . . . . . . . . . . . . . .
Battery Storage 48. . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Care 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  49. . . . . . . . . . . . . . . . . .
  50-51. . . . . . . . . . . . . .
  52-53. . . . . . . . . . . . . .
   54. . . . . . . . . . . .
Model And Serial Numbers 54. . . . . . . . . . . . . . . .
   BACK COVE. . . . . . . . . . . . . .
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!" #"!
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 Make sure operators are thoroughly trained and
familiar with the Operator's Manual and all labels on the
vehicle.
 Be sure to establish your own special procedures
and work rules for unusual operating conditions (e.g.
slopes too steep for vehicle operation).  Use the 3rd
High Lockout switch if high speed could result in a
safety or vehicle abuse situation.
   "
 Operate the machine only after reading and
understanding the contents of this manual. A
replacement manual is available by sending complete
model and serial number to:
The Toro Company
8111 Lyndale Avenue South
Bloomington, Minnesota 55420-1196.
 Never allow children to operate the vehicle. Never
allow adults to operate it without proper instructions.
Only trained and authorized persons should operate
this vehicle. Make sure all operators are physically and
mentally capable of operating the vehicle. Anyone who
operates the vehicle should have a motor vehicle
license.
 This vehicle is designed to carry only you, the
operator, and one passenger in the seat provided by
the manufacturer. Never carry any other passengers
on the vehicle.
 Never operate the vehicle when under the
influence of drugs or alcohol.
 Become familiar with the controls and know how to
stop the engine quickly.
 Keep all shields, safety devices and decals in
place. If a shield, safety device or decal is
malfunctioning, illegible, or damaged, repair or replace
it before operating the machine.
 Always wear substantial shoes. Do not operate
machine while wearing sandals, tennis shoes or
sneakers. Do not wear loose fitting clothing or jewelry
which could get caught in moving parts and cause
personal injury.
 Wearing safety glasses, safety shoes, long pants
and a helmet is advisable and required by some local
safety and insurance regulations.
 Keep everyone, especially children and pets, away
from the areas of operation.
 Before operating the vehicle, always check all
parts of the vehicle and any attachments. If something
is wrong, stop using vehicle. Make sure problem is
corrected before vehicle or attachment is operated
again.
 Since diesel fuel is highly flammable, handle it
carefully.
 Use an approved fuel container.
 Do not remove cap from fuel tank when engine
is hot or running.
 Do not smoke while handling fuel.
 Fill fuel tank outdoors and to about one inch
below top of tank (bottom of  filler neck). Do not
overfill.
 Wipe up any spilled fuel.
 Check the safety interlock system daily for proper
operation; refer to page 25. If a switch should
malfunction, replace the switch before operating
machine. After every two years, replace the interlock
switches in the safety system, whether they are
working properly or not.
%  "
 Operator and passenger should remain seated
whenever  the vehicle is in motion. Operator should
keep both hands on steering wheel, whenever
possible and passenger should use hand holds
provided. Keep arms and legs within the vehicle body
at all times. Never carry passengers in box or on
attachments. emember your passenger may not be
expecting you to brake or turn and may not be ready.
 Never overload your vehicle. Name plate (located
under dash on passenger side) shows load limits for
vehicle. Never overfill attachments or exceed the
vehicle maximum GVW.

  
 When starting the engine:
 Sit on operator's seat and engage parking
brake.
 Disengage any atta hments and return hand
throttle lever to OFF position (if so equipped).
 Move shift lever to NEUTRAL and depress
lut h pedal.
 Keep foot off a elerator pedal.
 Turn ignition key to ON, hold glow plug swit h
ON. (Maximum 30 se onds)
 Turn ignition key to START.
 Using the ma hine demands attention. Failure to
operate vehi le safely may result in a a ident, tip over
of vehi le and serious injury or death. Drive arefully. To
prevent tipping or loss of ontrol:
 Use extreme aution, redu e speed and
maintain a safe distan e around sand traps,
dit hes, reeks, ramps, any unfamiliar areas or
other hazards.
 Wat h for holes or other hidden hazards.
 Use aution when operating vehi le on a steep
slope. Normally travel straight up and down
slopes. Redu e speed when making sharp turns
or when turning on hillsides. Avoid turning on
hillsides whenever possible.
 Use extra aution when operating vehi le on
wet surfa es, at higher speeds or with a full load.
Stopping time will in rease with a full load. Shift
into a lower gear before starting up or down a hill.
 When loading bed, distribute load evenly. Use
extra aution if the load ex eeds the dimensions of
the vehi le/bed. Operate vehi le with extra aution
when handling off- enter loads that annot be
entered. Keep loads balan ed and se ure to
prevent them from shifting.
 Avoid sudden stops and starts. Do not go from
reverse to forward or forward to reverse without
first oming to a omplete stop.
 Do not attempt sharp turns or abrupt
maneuvers or other unsafe driving a tions that
may ause a loss of vehi le ontrol.
 When dumping, do not let anyone stand
behind vehi le and do not dump load on any one's
feet. Release tailgate lat hes from side of box, not
from behind.
 Before ba king up, look to the rear and assure
no one is behind. Ba k up slowly.
 Wat h out for traffi  when near or rossing
roads. Always yield the right of way to pedestrians
and other vehi les. This vehi le is not designed for
use on streets or highways. Always signal your
turns or stop early enough so other persons know
what you plan to do. Obey all traffi  rules and
regulations.
  Never operate vehi le in or near an area where
there is dust or fumes in the air whi h are explosive.
The ele tri al and exhaust systems of the vehi le
an produ e sparks apable of igniting explosive
materials.
 Always wat h out for and avoid low over hangs
su h as tree limbs, door jambs, over head
walkways, et . Make sure there is enough room
over head to easily lear the vehi le and your head.
 If ever unsure about safe operation, STOP
WORK and ask your supervisor.
 Do not tou h engine, transaxle, radiator, muffler or
muffler shield while engine is running or soon after it
has stopped be ause these areas may be hot enough
to ause burns.
 If the ma hine ever vibrates abnormally, stop
immediately, turn engine off, wait for all motion to stop
and inspe t for damage. Repair all damage before
ommen ing operation.
 Before getting off the seat:
 Stop movement of the ma hine.
 Lower bed.
. Shut engine off and wait for all movement to
stop.
 Set parking brake.
 Remove key from ignition.
 Blo k wheels if ma hine is on an in line.

 Before servi ing or making adjustments to the
ma hine, stop engine, set parking brake and remove
key from ignition to prevent a idental starting of the
engine.
 Never work under a raised bed without pla ing bed
safety support on fully extended ylinder rod.
 Make sure all hydrauli  line onne tors are tight,
and all hydrauli  hoses and lines are in good ondition
before applying pressure to the system.
 Keep body and hands away from pin hole leaks or
nozzles that eje t hydrauli  fluid under high pressure.
Use paper or ardboard, not hands, to sear h for
leaks. Hydrauli  fluid es aping under pressure an
have suffi ient for e to penetrate skin and do serious
damage. If fluid is inje ted into the skin it must be
surgi ally removed within a few hours by a do tor
familiar with this form of injury or gangrene may result.

 
 Before disconnecting or performing any work on
the hydraulic system, all pressure in system must be
relieved by stopping engine, cycling dump valve from
raise to lower and/or lowering box and attachments.
Place the remote hydraulics lever in the float position. If
box must be in raised position, secure with safety
support.
 To make sure entire machine is in good condition,
keep all nuts, bolts and screws properly tightened.
 To reduce potential fire hazard, keep the engine
area free of excessive grease, grass, leaves and
accumulation of dirt.
 If the engine must be running to perform a
maintenance adjustment, keep hands, feet, clothing,
and any parts of the body away from the engine and
any moving parts. Keep everyone away.
 Do not overspeed engine by changing governor
settings. Maximum engine speed is 3650 rpm. To
assure safety and accuracy, have an Authorized TORO
Distributor check maximum engine speed with a
tachometer.
 If major repairs are ever needed or assistance is
required, contact an Authorized TORO Distributor.
 To be sure of optimum performance and safety,
always purchase genuine TORO replacement parts
and accessories. Replacement parts and accessories
made by other manufacturers could be dangerous.
Altering this vehicle in any manner may affect the
vehicle's operation, performance, durability or its use
may result in injury or death. Such use could void the
product warranty of The TORO Company.
 This vehicle should not be modified without the
TORO Company's authorization. Direct any inquiries
to:
The TORO Company
Commercial Division
Vehicle Engineering Dept.
300 West 82nd St.
Bloomington, Minnesota 55420-1196 SA
  
This unit has an equivalent continuous AĆweighted
sound pressure at the operator ear of 88 dB(A), based
on measurements of identical machines per Directive
84/538/EEC and amendments.
 
!#"
This unit does not exceed a vibration level of 2.5 m/s@,
at the hands based on measurements of identical
machines per ISO 5349 procedures.
 
This unit does not exceed a vibration level of .5 m/s@at
the posterior based on measurements of identical
machines per ISO 2631 procedures.

 #$(  #$"%$ #
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