Hein-werner AUTOMOTIVE HW93731 Instructions for use

Operating Instructions & Parts Manual
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
[email protected]
Model Number
HW93731
HW93733
Air Actuated
Truck Jacks
Capacity
20 Ton
20 Ton
HW93731-M0_112011
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.
Model HW93731
Model HW93733
Made in the
U.S.A.

2
• Study, understand, and follow all instructions before operating this device.
• Do not exceed rated capacity.
• Use only on hard, level surface.
• This is a lifting device only. Immediately after lifting, support the vehicle with appropriate means.
• Do not move or dolly the vehicle while on the jack.
• Lift only on areas of the vehicle as specied by the vehicle manufacturer.
• No alterations shall be made to this product.
• Failure to heed these markings may result in personal injury and/or property damage.
!WARNING
SAFETY AND GENERAL INFORMATION
Save these instructions. For your safety, read, understand, and follow the information provided with and on this jack.
The owner and operator shall have an understanding of this jack and safe operating procedures before attempting to
use. The owner and operator shall be aware that use and repair of this product may require special skills and knowledge.
Instructions and safety information shall be conveyed in the operator's native language before use of this jack is authorized.
If any doubt exists as to the safe and proper use of this jack, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked, or damaged parts (including labels) are noted. Any jack
that appears damaged in any way, operates abnormally or is missing parts, shall be removed from service immediately
and the manufacturer notied. If you suspect that the jack was subjected to a shock load (a load dropped suddenly,
unexpectedly upon it), immediately discontinue use until the jack has been checked by a Hein-Werner authorized
service center (contact distributor or manufacturer for list of Authorized Service Centers). It is recommended that an
annual inspection be done by qualied personnel. Replace worn or damaged parts and assemblies with Hein-Werner
authorized replacement parts only (see Replacement Parts, pages 6 thru 11).
PRODUCT DESCRIPTION
Hein-Werner Air Actuated Hydraulic Truck Jacks are designed to lift, but not support, rated capacity loads. They are
designed to be used vertically. Immediately after lifting, loads must be supported by appropriate mechanical means
(as opposed to hydraulic means), such as a pair of appropriately rated jack stands.
WARNING: NEVER use a hydraulic jack as a stand-alone device. After lifting, immediately support the vehicle
with a pair of appropriately rated stands.
!
! DANGER
! CAUTION
! WARNING
NOTICE
SIGNAL WORDS
Indicates situation which, if not avoided,
will result in death or serious injury
Indicates situation which, if not avoided,
could result in death or serious injury
Indicates situation which, if not avoided,
could result in minor or moderate injury
Indicates situation which, if not avoided,
could result in damage to property

3
SPECIFICATIONS
Figure 1 - Model HW93731 Nomenclature
Model HW93731
Rated Load Capacity 20 tons (40,000 lbs)
Low Pick Up Height 9-1/2"
High Lifting Point 17-1/2"
Power Raise 5-1/2"
Screw Extension 2-1/2"
Base Size 8" x 5-1/2"
Ram Diameter 2-3/16"
Handle Length 50"
Wheel Diameter 6"
Max. Air Pressure Supply 150 psi
Required Air Pressure For
Lifting Loads
140 psi for 40,000 lb.
125 psi for 35,400 lb.
100 psi for 27,900 lb.
75 psi for 19,700 lb.
Model HW93733
Rated Load Capacity 20 tons (40,000lbs)
Low Height 9"
High Height With Extension 19-3/4"
Screw Extension 4 3/4"
Lift Cap Diameter 2"
Wheel Diameter 8"
Chassis Overall Length 20"
Width at Wheels 13-1/4"
Handle Length 45"
Base Size 8" x 17"
Max. Air Pressure Supply 150 psi
Typical Operating Pressure 125 - 150 psi
Typical Lift Time - Full Raise
(20 ton, 150 psi) 2 min. 15 sec
Figure 2 - Model HW93733 Nomenclature
Hydraulic
Unit
Release
Valve Knob
Air Cylinder
Wheel
Air Hose
Air Supply Inlet
Handle
Saddle
Lift Control Valve
Release Valve
Knob
Handle
Handle Position
Release
Air Supply Inlet
Air Hose
Hydraulic
Unit
Wheel
Handle Fork
Saddle
Lift Control Valve
Air Line Tube
Air Line Elbow/
Shipping Plug
(not shown)
Oil Filler Screw

PREPARATION
1. Verify that the product and the application are
compatible, if in doubt contact Hein-Werner Technical
Service [phone].
2. Read the operator's manual completely and familiarize
yourself thoroughly with the product and its components,
and recognize the potential hazards associated with its
use before using this product.
3. To familiarize yourself with the basic operation of the
jack, locate and turn the release valve knob:
a. Clockwise until rm resistance is felt to further turning.
This is the ‘CLOSED’ release valve position used to
raise the load.
b. Counter-clockwise, but no more than 1/2 full turn from
the closed position. This is the ‘OPEN’ release valve
position used to lower the load. The more you turn
the release valve knob counter-clockwise, the faster
the load descends.
4. Locate and remove the oil ller screw (ref. part #13
for Model HW93731, part #24 for Model HW93733,
in replacement parts section) with ram fully retracted.
This will help release any pressurized air which may be
trapped within the reservoir. Check oil level. Proper oil
level should be just below the rim of oil ller hole.
Model HW93731 Air Bleeding - Arrow indicates approximate
Air Vent Screw location.
5. Reinstall oil ller screw.
6. For Model HW93733, remove the shipping plug and
install with air line elbow to reservoir (ref. part #47 in
replacement parts section).
7. Remove the plastic plug from air supply inlet and
install a 1/4” PT air coupler (not provided). To ensure
dependable, trouble free operation, an inline air dryer
and oiler is recommended.
NOTICE: Ensure that thread tape or compound is used
when servicing connections.
8. Pour a teaspoon of good quality air tool lubricant, such
as #630-AAA Lubriplate, into the air supply inlet of the
lift control valve. Connect to adequate air source and
operate for 3 seconds to evenly distribute lubricant.
9. Ensure that jack rolls freely. Raise and lower the
unloaded saddle throughout the lifting range before
putting into service to ensure the pump operates
smoothly. Replace worn or damaged parts with Hein-
Werner replacement parts only. Lubricate as instructed
in Maintenance Section.
OPERATION
Lifting
NOTICE: Loosen the ller screw before use.
1. Connect air source to the air supply inlet.
2. Follow the vehicle manufacturer’s recommended
guidelines for lifting. Engage the emergency brake and
chock each unlifted wheel in both directions to prevent
inadvertent vehicle movement.
3. Locate and close the release valve by turning the
release valve knob clockwise until rm resistance is
felt.
4. Refer to the vehicle manufacturer owner’s manual to
locate approved lifting points on the vehicle. Center
jack saddle under lift point.
5. Verify lift point, squeeze the lift control valve until saddle
contacts load. To lift, continue squeezing the lift control.
Release the grip on the lift control valve when load
reaches desired height.
6. Immediately transfer the load to appropriately rated
jack stands.
WARNING: Overloading may cause hydraulic
system failure.
Lowering
WARNING: Clear all tools and personnel before
lowering vehicle. Open the release valve slowly.
Maintain control of speed at which the load
decends at all times.
1. Raise load high enough to clear the jack stands; then
remove jack stands.
2. Slowly turn release valve knob counter-clockwise, but
no more than 1/2 turn. If the load fails to lower:
a. Use another jack to raise the vehicle high enough to
reinstall jack stands.
b. Remove the malfunctioning jack and then jack
stands.
c. Using the non-malfunctioning jack, lower the load.
3. After removing jack from under load, push saddle down
to reduce ram exposure to rust and contamination.
MAINTENANCE
NOTICE: Use only quality hydraulic jack uid. Avoid
mixing different types of uid and never use brake uid,
turbine oil, transmission uid, motor oil or glycerin.
Improper uid can cause failure of the jack and the
potential for sudden and immediate loss of load. Hein-
Werner hydraulic jack oil HW93291 or equivalent is
recommended.
4
!
!

5
Adding Fluid
1. With saddle fully lowered, set jack in its upright,
level position. Locate and remove oil ller screw. It
may be necessary to remove cover plate on model
HW93733.
2. Fill with hydraulic uid until just below the rim of the
oil ller hole. Reinstall oil ller screw.
Changing Fluid
NOTICE: For best performance and longest life,
completely replace uid supply annually.
1. With saddle fully lowered, and pump piston fully
depressed, remove oil ller screw. It may be necessary
to remove cover plate on model HW93733.
2. Lay the jack on its side and drain the uid into a
suitable container.
NOTICE: Dispose of hydraulic uid in accordance with
local environmental regulations.
3. Set jack in its level, upright position and ll with uid
until just below the rim of the oil ller hole. Reinstall
the oil ller screw.
Lubrication
1. A periodic coating of light lubricating oil to pivot points,
axles and hinges will help to prevent rust and assure
that wheels move freely and the pump functions
smoothly.
2. When used on a daily basis, air pump should be
internally lubricated before each use. Use only good
quality air tool lubricant such as #630 - AAA Lubriplate.
If no inline oiler is used, pour a teaspoon of air tool oil
into the inlet of the air control valve. Simply operate
the jack using the air feature in order to fully distribute
the oil.
Cleaning
Periodically inspect the ram for signs of rust or corrosion.
Clean as needed and wipe with an oily cloth.
NOTICE: Never use sandpaper or abrasive material on
these surfaces.
Storage
When not in use, store the jack with ram fully retracted.
REPLACEMENT PARTS
(refer to page 6 thru 11)
Not all components of the jack are replacement items, but
are illustrated as a convenient reference of location and
position in the assembly sequence. When ordering parts,
give model number, part number and part description.
Call or write for current pricing: Hein-Werner Customer
Support, 10939 N. Pomona Ave., Kansas City, MO 64153.
Phone: [phone]; E-mail: customerservices@
heinwerner-automotive.com
TROUBLESHOOTING
Symptom Possible Causes Corrective Action
Jack will not lift load
• Release valve not tightly closed
• Overload condition
• Air supply inadequate
• Ensure release valve tightly closed
•Remedy overload condition
• Ensure adequate air supply
Jack will lift, but not maintain
pressure
•Release valve not tightly closed
•Overload condition
•Hydraulic unit malfunction
•Ensure release valve tightly closed
•Remedy overload condition
•Contact Tech. Service
Jack will not lower after unloading
• Reservoir overlled
• Linkage binding
• Ensure load is removed, then drain
uid to proper level
• Clean and lubricate moving parts
Poor lift performance
• Fluid level low
•Air trapped in system
• Ensure proper uid level
•With saddle fully lowered, remove
oil ller plug to let pressurized air
escape, then reinstall oil ller plug
Jack will not lift to full extension • Fluid level low • Ensure proper uid level

Replacement Parts Illustration For Model HW93731 (Part I) - ref page 8 for parts list
6
Figure 3 - Parts Illustration for Model HW93731 - Main
1
39 62
63
2
61
60
28
19
27
4
33
48
39
5, 14
59
31
49
54
41
15
64
29
17
49
20
9
7
8
32 12 56 16
57 18
26
58
24
3
13
3
52
37
43
44
47
34
39
30
25
22
42
23
11
35
Apply Never-Seez (or equivalent) to threads and face at both ends of Ram Cylinder (ref part #44)
before assembling. Assemble to Base (part #59) and tighten to crush t.
Lubricate O-rings (part #37 & 47), Tank Nut (part #43), and upper & lower of Oil Tank (part #58)
with lubriplate (or comparable lubricant) before assembling. Tighten to a crush t.
A
B
A
A
B
B
B
B
Air-Hydraulic
Pump Assembly
(refer to Fig. 5)
Ram Assembly
(refer to Fig. 4)

Replacement Parts Illustration For Model HW93731 (Part II) - ref page 8 for parts list
Figure 4 - Parts Illustration for Model HW93731 -Ram Assembly
55
53
17
46
50
51
45
38
6
40
21
10
Figure 5 - Parts Illustration for Model HW93731 -Air Hydraulic Pump Assembly
Figure 6 - Parts Illustration for Model HW93731 -Pump Piston Assembly
77
95
79
72
77
94
93
88
65
87
98
82
70
86
84
85
80
92
69
101
83
66
69
89
96
}
76
Piston Assembly
(refer to Fig. 6)
7
73
81
78
67
75
99
100
68
71
90
74 91
}
97
Apply Loctite #242 (color blue)
to threads before assembling
Thread into Piston to
dimensions shown
0.060"
0.080"

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Replacement Parts List For Model HW93731 - ref pages 6 & 7 for parts drawing
(*) indicates items included in Repair Kit 240579
(#) indicates items included in Repair Kit 240564
Item Part No. Description Qty
1 48230 Washer 2
2 50062 Bolt 2
3* 200003 Gasket 2
4 201733 Expansion
Plug 1
5 201787 Lockwasher 1
6* 203199 Ball 1
7* 203202 Ball 3
8 204446 Cotter Pin 2
9 210311 Pipe Plug 1
10 210411 Washer 1
11 211737 Lockwasher 1
12 212227
Poppet
Release
Valve
1
13 212540 Filler Screw 1
14 212566 Bolt 1
15 213728 Spacer 1
16* 214555 O-ring 1
17 216647 Spring 2
18 217649 Roll Pin 2
19 217898 Roll Pin 1
20 222533 Screen 1
21 223166 Screen 1
22 223172 Hose Clip 1
23 351000 Air Valve 1
24 212562 Air Vent
Screw 1
25 224081 Screw 1
26 224164 Adapter 1
27 224165 Rod 1
28 224166 Hand Knob 1
29 224180 Spacer 1
30 224182 Air Hose 1
31 224472 Spacer 1
32 224475 Wheel 2
33 224521 Handle 1
34 224640 Balance
Strap 1
35 224641 Handle Grip 1
36 224644 Bolt 3
37* 224648 O-ring 1
38 225483 Pin 1
39 226019 Hex Locknut 5
40 226331 Spring 1
Item Part No. Description Qty
41 226401 Spring 2
42 226483 Pipe nipple 1
43 227136 Tank Nut 1
44 227533 Ram
Cylinder 1
45 228090 Cross pin 1
46 228091 Cross pin 1
47 228099 O-ring 1
48 228929 Air-hydraulic
Pump Assy. 1
49 229131 Pipe Plug 2
50 230125 Heel Plate 1
51 230126 U-cup
Packing 1
52 230134 Ram
Assembly 1
53 245958 Ram 1
54 231102 Axle 1
55 232618 Extension
Screw Assy. 1
56* 233917 Plastic
Spring 1
57 233922 Release
Stem 1
58 234933 Oil tank 1
59 234935 Base 1
60 234990 Strap 2
61 234999 Support
Bracket 1
62 236717 Screw 1
63 236718 Nut 1
64 242876 Bushing 1
65 203202 Ball 1
66*# 219861 O-ring 1
67*# 221013 U-cup
Packing 1
68 221377 Roll Pin 1
69 221820 Retaining
Ring 2
70 222202 Elbow 1
71*# 222288 O-ring 1
72 223173 Return
Spring 1
73 223183 Plug 1
Item Part No. Description Qty
74 223184 Spring 1
75# 223187 Valve &
Plunger 1
76 223194
Spring &
Rubber
Cushing
1
77 223203 Trip Washer 2
78 223678
Pump
Packing &
Piston
1
79 223680 Screen 1
80 224034 Air Cylinder 1
81 224038 Pump Rod 1
82 224156 Spring 1
83 224469 Washer 1
84 225371 Grommet 1
85 225384 Trip Spring 1
86 226153 Spring 1
87 226373 Adjusting
Screw 1
88 N/A End Block 1
89 226451 Set Screw 2
90 228235 Cotter Pin 1
91 228813 Washer 1
92 228814 Gland Unit 1
93*# 228815 U-cup
Packing 1
94 228816 Washer 1
95 228930 Piston
Assembly 1
96 228933 Pump
Cylinder 1
97 231347 Piston & Roll
Pin Assembly 1
98 N/A Cylinder Cap 1
99 236684 Piston 1
100 236685 Sealing Ring 1
101 242877 Bushing 1
(*) 240579 Repair Kit -
(#) 240564
Air Hyd.
Pump Repair
Kit
-

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Replacement Parts Illustration For Model HW93733 (Part I) - ref page 11 for parts list
Figure 7 - Parts Illustration for Model HW93733 - Main Frame
1
2
3
43
19
9
5
16
11
13
12
3
17
10
18
14, 15
6 7 8

10
Replacement Parts Illustration For Model HW93733 (Part II) - ref page 11 for parts list
Figure 8 - Parts Illustration for Model HW93733 - Air Motor & Hydraulic Unit
Hydraulic Unit Assembly (includes Air Motor)
57
28
58
52
53
37
54
29
35
36 55, 56
38, 39
(in reservoir)
44
32
34
31
41
33
30
21
26
23 51
46
22
43
42
47
24, 25
49 27
20
59
60
61
62
63
64
65
Model HW93733 Air Motor

11
Item Part No. Description Qty
1 BK210980SF Top Cover 1
2BJ511626SF Frame Weldment 1
3 BB557523SF Retaining ring, .94D 6
4 BE587106 Wheel, Rubber
8 x 2.5 2
5 85004016SF Axle Thrust Washer, 1 ID 2
6 BK901038SF Release Valve Adapter 1
7 23521011 Pin, 3/16D 2
8 85004024 Flex Shaft 1
9BJ395104SF Wheel Axle 1 x 4-1/8L 2
10 23314012SF Handle Release Spring 1
11 85002007SF Release Rod 1
12 H0933000
Handle Grip, Release Rod 1
13 23220001 Handle Grip 2
14 23220094SF Knob, Release Valve 1
15 23521011SF Pin, Knob 3/16 x 1-1/8L 1
16 85001011SF Handle Assembly 1
17 1-312-00002 Air Valve, 1/4NPT 1
18 BJ354646 Air Hose, 1/4 ID 1
19 SJ100374 Screw, Phillips 6
20 90000352SF Jack & Air Motor Assy. 1
21 BJ318028 Screw, Flat 2
22 BD215108 Washer, 1/4 2
23 SJ100079 Nut, Hex 1/4-20UNC 2
24* AJ100060 Filler Screw 1
25* AJ100020 Gasket, 15/32OD 1
26 BJ389025 Reservoir 1
27 BJ398020 Top Cap 1
28* NJ100046 Quad ring 1
29 BD674061 Pin, 1/8 x 9/16L 1
30* B1160000 Ball, 7/32 1
31* BS116000 Ball, 5/16 1
Item Part No. Description Qty
32* AJ100040 Valve Spring 1
33* BB159167 Gaket, 19/32OD 1
34* BK300600 Valve Plug 1
35 BK490010 Release Spindle 1
36* AJ100312 O-ring, 3/16ID 1
37 BK810800 Washer, 4-5/8OD 1
38 BK876900 Relief Valve 1
39 BS303700 Washer, 3/8OD, 17/64ID 1
40 BJ790096 Nipple, 1/8 NPT 1
41 BK729200SF Adapter, Air Motor 1
42 BJ580096 Pump Nipple 1
43 BK729100SF Elbow, 78° 2
44 928456 Air Motor 1
45 BJ788039 Bushing 1
46 B1060100 Plug, Hex 1/4-28UNF 2
47 BJ990096 Male Elbow, 90°, 1/8MPT 2
48 N/A
49 BJ649268 Tube, 1/4OD x 16L 1
50 BJ479096 Street Elbow, 90° 1
51 N/A Base 1
52 BJ390030 Cylinder 1
53 21100488 Plunger 1
54* 36400011 Bearing 1
55* 248428 U-cup, 2.5 x 2 x .38 1
56* 30600031 Retaining Ring 1
57 BJ382028 Adj, Screw 1
58 BJ385446 Plunger Sleeve 1
(*) B7002000 Repair Kit -
(*) indicates items included in Repair Kit B7002000
Replacement Parts List For Model HW93733 - ref pages 9 & 10 for parts drawings.
Item Part No. Description Qty
59 928464 U-cup 1
60 928463 Brass Bushing 1
61 928467 Hollow-Lock Set Screw 1
62 928449 Air Piston Square O-ring 2
63 928452 Air Piston O-ring 2
64 928453 O-ring 1
Item Part No. Description Qty
65* 928469 Air Piston Assembly 1
66** 928468 Seal Kit 1
* Includes complete Air Piston assembly with O-rings 62
and 63
** Includes Part Numbers 59, 60, 61, 62, 63 and 64
Replacement Parts List For Model HW93733 Air Motor - ref page 10

TWO YEARS LIMITED WARRANTY
For a period of two (2) years from date of purchase, SFA Companies will repair or replace, at its option, without charge,
any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is
a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid,
to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153.
Except where such limitations and exclusions are specically prohibited by applicable law:
(1) THE CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE
PRODUCTS AS DESCRIBED ABOVE
(2) SFA COMPANIES SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS
WHATSOEVER.
(3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE LIMITED TO TWO YEARS,
OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED
WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
(4) ANY MODIFICATION, ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS
THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty gives you specic legal rights, and you may also have other rights which
vary from state to state.
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
816-891-6390
[email protected]
12