John Bean EELS904A Instruction manual

DECEMBER 2022 REV. D
EAZ0080V72A
Installation, Operation & Maintenance Manual
ROLLING JACK FOR ALIGNMENT LIFT
EELS904A & EELS905A&
EELS906A
ADJUSTABLE AIR-HYDRAULIC ROLLING Jack Beam
CAPACITY: 6000 & 7000 & 7500LBS
309 Exchange Avenue, Conway, AR 72032
TEL: 800-225-5786
IMPORTANT:
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING JACK

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OWNER / EMPLOYER OBLIGATIONS
1. The Owner/Employer shall ensure that lift operators are qualified and that they are
trained in the safe use and operation of the lift using the manufacturer’s operating
instructions; ALI/SM 93-1, ALI Lifting it Right safety manual; ALI/ST-90 ALI Safety
Tips card; ANSI/ALI ALOIM-2017, American National Standard for Automotive
Lifts - Safety Requirements for Operation, Inspection and Maintenance; ALI/WL
Series, ALI Uniform Warning Label Decals/Placards; and in the case of frame
engaging lifts, ALI/LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide for
Frame Engaging Lifts.
2. The Owner/Employer shall establish procedures to periodically inspect the lift in
accordance with the lift manufacturer’s instructions or ANSI/ALI ALOIM-2017,
American National Standard for Automotive Lifts - Safety Requirements for
Operation, Inspection and Maintenance; and the Employer shall ensure that the
lift inspectors are qualified and that they are adequately trained in the inspection of
the lift.
3. The Owner/Employer shall establish procedures to periodically maintain the lift in
accordance with the lift manufacturer’s instructions or ANSI/ALI ALOIM-2017,
American National Standard for Automotive Lifts - Safety Requirements for
Operation, Inspection and Maintenance; and the Employer shall ensure that the
lift maintenance personnel are qualified and that they are adequately trained in the
maintenance of the lift.
4. The Owner/Employer shall maintain the periodic inspection and maintenance
records recommended by the lift manufacturer’s instructions or ANSI/ALI ALOIM-
2017, American National Standard for Automotive Lifts - Safety Requirements
for Operation, Inspection and Maintenance.
5. The Owner/Employer shall display the lift manufacturer’s operating instructions;
ALI/SM 93-1, ALI Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips card;
ANSI/ALI ALOIM-2017, American National Standard for Automotive Lifts -
Safety Requirements for Operation, Inspection and Maintenance; ALI/WL
Series, ALI Uniform Warning Label Decals/Placards; and in the case of frame
engaging lifts, ALI/LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide for
Frame Engaging Lifts in a conspicuous location in the lift area convenient to the
operator.
6. The Owner/Operator shall provide necessary lockout/tag out means for energy
sources per ANSI Z244.1-1982 (R1993), Safety Requirements for the
Lockout/Ragout of Energy Sources, before beginning any lift repairs and
maintenance.
7. The Owner/Employer shall not modify the lift in any manner without the prior written
consent of the manufacturer.

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Jack Beam INSTALLATION AND OPERATION MANUAL
The Jack Beam should only be used with lifts installed on level concrete floors
conforming to the installation instructions for the lift. Consult lift installation instructions
for concrete thickness and strength requirements. Ensure clearance around and above
lift conforms to installation instructions for the lift.
ATTENTION!
This lift is intended for indoor installation only. It is
prohibited to install this product outdoors. Operating environment
temperature range should be 41 – 104 °F (5 – 40 °C). Failure to adhere
will result in decertification, loss of warranty, and possible damage to the
equipment.
Installation of lifts shall be performed in accordance with ANSO/ALI ALIS, Safety
Requirements for Installation and Service of Automotive Lifts
For additional safety instructions regarding lifting, lift types, warning labels, preparing to
lift, vehicle spotting, vehicle lifting, maintaining load stability, emergency procedures,
vehicle lowering, lift limitations, lift maintenance, good shop practices, installation,
operator training and owner/employer responsibilities, please refer to “Lifting It Right”
(ALI/SM) and “Safety Tips” (ALI/ST).
For additional instruction on general requirements for lift operation, please refer to
“Automotive Lift-Safety Requirements for Operation, Inspection and Maintenance”
(ANSI/ALI ALOIM).
NOTE: Air supply must be lubricated and include water separator. Failure to do
so will damage the air /hydraulic motor and void the manufacturer’s warranty.

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Table of Contents
1.0 Specifications ......................................................................................................... 5
2.0 Shipping Contents.................................................................................................. 6
3.0 Safety Instructions ................................................................................................. 6
4.0 Positioning of Jacking Beam on Lift ....................................................................... 7
5.0 Raising the Jack Beam .......................................................................................... 9
6.0 Lowering the Jack Beam ...................................................................................... 10
7.0 Storage Position of Jack Beam ............................................................................ 10
8.0 Positioning of Vehicle on Jack Beam ................................................................... 10
9.0 Trouble Shooting ................................................................................................. 13
10.0 Jack Beam Assembly: Total Exploded View .................................................... 14
11.0 Jack Beam Assembly: Parts List ....................................................................... 15
12.0 Jack Beam Assembly: Arm Exploded View ...................................................... 16
13.0 Jack Beam Assembly: Arm Part List ................................................................. 16
14.0 Jack Beam Assembly: Scissor Exploded View ................................................. 17
15.0 Jack Beam Assembly: Scissor Part List ............................................................ 17
16.0 7K Jack Beam Assembly: Adapter Exploded View ........................................... 18
17.0 7K Jack Beam Assembly: Adapter Part List...................................................... 18
18.0 6K & 7.5K Jack Beam Assembly: Adapter Exploded View ............................... 19
19.0 6K & 7.5K Jack Beam Assembly: Adapter Part List .......................................... 19
20.0 Maintenance Schedule ..................................................................................... 20

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1.0 Specifications
Model
EELS90
4
A
E
ELS90
5
A
EELS90
6
A
Capacity
7
,000 lbs.
(3190kg)
7,500 lbs.
(3420kg)
60
00 lbs.
(2720kg)
A: Minimum Arm Reach
35
-
7
/
16
”
(900mm)
B: Maximum Arm Reach
57
-
1
/
8
”
(1450mm)
C: Minimum Drive Over Height With Pad Arm
Retracted
1
-
3
/
4
”
(44.1mm)
1
-
1
/
2
”
(38.6mm)
1
-
13
/
16
”
(45.6mm)
D: Minimum Pad Height Arm Extended
2
-
9
/
16
”
(65mm)
E: Minimum Lowered Height above Deck
Surface (no stack pad)
15
/
16
”
(24.1mm)
3
/
4
”
(18.6mm)
1
”
(25.6mm)
F: Maximum Raised Height above Deck
Surface (w / pad)
16
3
/
4
”
(425.1mm)
16
-
1
/
2
”
(419.6mm)
16
-
13
/
16
”
(426.6mm)
G: Width Between Runways
40
”
(1016mm)
40
-
5
/
8
”
(1032mm)
43
”
(1092mm)
H: Minimum floor clearance
3
3
/
16
”
(80.9mm)
5
/
8
”
(16mm)
5
/
8
”
(16mm)
I: Base Width
3
2
-
1
/
4
”
(819mm)
J: Adapter Length Range
3
6
-
3
/
4
” to 43”
(921mm to 1092mm)
K: Total Length
2
4
-
3
/
4
”
(629mm)
Air Requirement @ 20 in3/min (flow rate)
90
-
120 psi
(6
-
8bar)
Maximum Operating Pressure @ Rated Load
4700 psi
(3
24
bar)
Shipping Weight
408 lbs.
(185kg)
Recommend Hydraulic Oil – Capacity ½
Gallon / 1.89 L
ISO 32 (10 weight)
non
-
foaming and nondetergent
hydraulic oil
Figure 1- Jacking Beam plan and elevation views

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2.0 Shipping Contents
The jacking Beam is fully assembled and packaged to protect it from any damage that
may occur during shipping. Included are the following components:
Jacking Beam assembly, including:
- Jacking Beam Assembly
- Lifting Arms
- Roller Adapters
- Air/Hydraulic Pump
Stack Pads & Adapters
Installation & Operation Manual
3.0 Safety Instructions
Never allow unauthorized or untrained persons to operate the Jack Beam.
Thoroughly train all employees in the use and care of the Jack Beam.
Allow 12” minimum clearance between vehicle and nearest overhead obstruction
before raising vehicle above runways. This number is dependent on the number
and size of stack adapters used. For each stack adapter, minus the length of
each from 12”. Failure to comply can result in vehicle damage and/or personal
injury.
To avoid personal injury and/or property damage, the Jack Beam must only be
operated by trained personnel.
Never overload the Jack Beam. Capacity of Jack Beam is stated on nameplate,
DO NOT exceed.
Observe and avoid any pinch point areas of the Jack Beam.
Never operate a Jack Beam that is not in proper working order or in a manner not
recommended by the vehicle or Jack Beam manufacturer.
Always ensure that the mechanical safety is engaged whenever a vehicle is
supported by the Jack Beam.
Do not use different length stack adapter on each arm. Stack adapter must be
used in pairs.
Load evenly; do not place weight on one side of the jack.

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4.0 Positioning of Jacking Beam on Lift
Note: The Jack Beam must be positioned on the lift correctly prior to usage.
1. Place Jack Beams on runway tracks at front and rear of lift with the pump of each
facing to the front and rear.
a. Adjust the roller adapter to center the jack body between jack rails.
b. Ensure wheels are on the tracks and roll freely.
c. Tighten roller adapter jam nuts
2. Attach recoil hose to the bulkhead fitting at the rear of each Jack Beam, and then
other ends to the ‘T’ fitting on lift.
a. The Jack Beam is shipped pre-assembled to install at the front of the lift.
The air connection bracket is on the rear left side of the Jack Beam.
b. To install the Jack Beam at the rear of the lift, the air connection bracket
must be removed and reinstalled on the rear right side. Disconnect the
1/4” polytube, reroute, cut to length and reinstall.
c. Check reservoir for hydraulic oil and fill as needed.

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3. To prevent oil leaks during shipment, a metal air bleed knob is installed and
tightened to ensure a good seal. Loosen it by turning counterclockwise before
use.
4. Prior to placing vehicle on lift, raise and lower the Jack Beam multiple times and
check for air and hydraulic leaks.
5. See sections “5.0 Raising the Jack Beam” and “6.0 Lowering the Jack Beam” for
operation instructions.
6. Adjust the lock pawl handle.
a. Confirm the lock pawl is engaged properly on the third lock position. See
sections “5.0 Raising the Jack Beam” and “6.0 Lowering the Jack Beam”
for operation instructions
b. Adjust the shim to contact the extension rod tightly.
c. Tighten two nuts.
d. Check the lock pawl seats properly against the scissor lock on a weekly
basis. If needed, repeat a, b, c steps.

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5.0 Raising the Jack Beam
1. Prior to placing vehicle on lift, check the operation of the Jack Beam.
2. Press the "PUMP" end on the air/hydraulic pump and hold until jacking Beam is
at full working height.
3. As lift travels up:
Ensure the mechanical safety falls into place at all safety positions.
Check system for air and hydraulic leaks.
4. To place a vehicle on the lift, see section “8.0 Positioning of Vehicle on Jack
Beam” for instructions.

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6.0 Lowering the Jack Beam
1. To lower the Jack Beam, first raise the Jack Beam up off the mechanical safety
lock.
2. Disengage the safety lock by lifting and holding the Safety Release Handle.
3. Press the “RELEASE" handle down on the pump to release pressure allowing the
jacking Beam to lower to its full down position.
4. Once Jack Beam is completely collapsed, release the safety and lowering
handles.
5. If lowering from the 2nd or 3rd lock position to the 1st lock position, repeat steps 1
to 4. You may release the safety handle once the 2nd safety has passed.
6. Lower the Jack Beam onto each safety (Note: there are three safety positions to
allow for multiple working heights).
NOTE: The Safety Release handle is gravity returned to “reset” the safety.
After reading these instructions, get familiar with the controls by running the
Jack Beam through a few cycles before loading vehicle on lift.
7.0 Storage Position of Jack Beam
In order to allow for adequate vehicle drive-on clearance,
1. When not in use, store Jack Beams towards the center of the lift.
2. Ensure lift is fully collapsed.
3. Remove lifting pads if additional clearance is required
8.0 Positioning of Vehicle on Jack Beam
The WHEELFREE® jack system has a low profile design, however; this may not be
suited for all vehicles.
Cautionary steps to consider before driving a vehicle over a rolling jack onto or off of a
lift.
Inspect the underside of the vehicle for low hanging obstructions.
Inspect the vehicle for points of interference
Position rear rolling jack Beam forward from the rear of the lift.
Jack pads and extensions must be removed from the jack.
Make certain the jack is in is fully lowered position
Floor areas must be clear from objects that may be in the path when lowering the
lift and/or jack Beam
Air supply must be maintained

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Lowered standard and/or custom vehicle heights may affect drive over and use of jack
or loading of vehicle on lift.
Failure to follow the cautionary steps as outlined above may result in property
damages.
1. The vehicle must be positioned correctly on the lift prior to raising the vehicle with
the Jack Beam. With the vehicle’s center of gravity equally spaced between the
runways, the Jack Beam can be used to lift the vehicle.
2. Move the Jack Beam to the desired pickup area.
3. Select lifting points that are the same distance from the centerline of the vehicle,
i.e. position the Jack Beam pads so that they make contact at the same point on
each side of the vehicle.
4. With the Jack Beam positioned, insert the stack pads if not already installed. If
additional height is required, use either the short or long stack adapters.
NOTE: Use the same length of stack adapter on each lifting arm.
8. NOTE: Lift vehicle at vehicle manufacturer’s recommended pickup points only.
Please refer to ALI/LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide
for Frame Engaging Lifts.
5. Extend the arms to the desired pickup point. If required, raise the Jack Beam so
the arms can be extended above the runways.
ATTENTION!
Lifting arms should be extended equally as to avoid any off-
load of the vehicle that may cause vehicle damage and/or personal injury.
6. As the Jack Beam raises the vehicle, the weight of the Jack Beam is transferred
from the rollers to the lift. The roller assemblies on the Jack Beam are spring
loaded and are meant to carry the weight of the jack only. When load is applied,
the structure cannot be moved.
7. To lower the vehicle, refer back to section “6.0 Lowering the Jack Beam”.
ATTENTION!
Do not raise lift while vehicle is supported by the Jack
Beams. Failure to adhere may cause vehicle damage and/or personal
injury.

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Recommended Maintenance
Daily:
1. Inspect that the Jack Beam is in proper working condition.
2. Make certain that the automatic engaging safety drops into place when the Jack
Beam is raised and that it will release when held in the up position during
lowering.
3. Inspect air/hydraulic system for leaks.
4. Inspect for loose bolts, broken/damaged components. Replace as required.
5. Keep the entire Jack Beam as clean as possible at all times.
6. Ensure that the lifting arm stops are working correctly. Fully extend each arm
until the stop engages.
7. Inspect condition of rubber lifting pads. Replace if required.
Monthly:
1. Keep the air source clean and make certain that an air filter is used to keep dirt out
of the air motor. To maintain a clean shop air supply, an FRL (oil/lube/filter and
regulator) should always be in good working order in conjunction with the use of an
oiler/separator.
NOTE: It is the user(s) responsibility to supply an air filter/lubricator to ensure a
clean air source is provided to the air/hydraulic pump. Failure to provide clean
air may void manufacturers’ warranty.
2. Check functionality of the rollers, keep clean.
3. Grease upper and lower slider block areas. Use multipurpose, extreme pressure
grease such as Megaplex XD5, NGLI grade 2 or equivalent.
4. For best results change hydraulic oil once a year.
ATTENTION!
Discontinue the use of the Jack Beam immediately if any
component (s) are damaged, defective, worn or broken. Please contact
Customer Service 1-800-225-5786.

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9.0 Trouble Shooting
Trouble
Cause
Remedy
Pump runs but lift will
not rise after contacting
load.
Lift loaded beyond capacity.
Fluid leak at pump, hose or
cylinder
Pump malfunction.
Pump low on fluid.
Do not exceed capacity of lift list on tag.
Repair leak, refill reservoir.
Contact customer service to have pump
serviced.
Lower Jack Beam and check fluid level.
Replenish if required.
Pump will not start
when “UP” button is
pushed.
Insufficient air supply at
pump.
Leak in air supply line.
Restriction in air line (i.e. Kink)
Malfunctioning air motor.
Pump requires 90
–
120 psi of shop air.
Locate and correct leak.
Locate and correct restriction.
Contact customer service to have pump
serviced.
Pump runs but will not
lift to full height
Pump low on fluid.
Pump vent closed
Lower
Jack
Beam
and check fluid level.
Replenish if required.
Loosen metal vent knob on pump body
Lift
does not hold
pressure and will slowly
descend.
Fluid leak at pump, hose or
cylinder.
Lowering valve damaged.
Pump malfunction.
Repair leak, refill reservoir.
Replace damaged or missing parts.
Contact customer service to have pump
serviced.
Lift
lowers slowly or not
at all.
Mechanical Safety is engaged.
Restriction in hydraulic
system.
Release mechanical safety.
Contact customer service to have lift
serviced.
If
Jack
Beam
is in the raised position and will not come down, ensure that
the mechanical safety is engaged prior to servicing the lift. Failure to do
so can cause vehicle damage and/or personal injury.

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10.0 Jack Beam Assembly: Total Exploded View

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11.0 Jack Beam Assembly: Parts List
ITEM
QTY.
DESCRIPTION
PART #
1
1
HYDRAULIC HOSE
-
7.5K
JACK BEAM
EAH0080V01A
2
1
SCISSOR ASSEMBLY
EAA0526V02A
3
1
TERMINAL MOUNTING PLATE
EAM0194V47A
4
4
M6 x 12mm LG HEX HEAD SCREW
1
-
09188A
5
2
SPRING PIN 5 DIA X 50 GB/T
879.1
-
2000
1
-
02587A
6
1
12K SCISSOR TERMINAL EPMF0602 M14X1
9
-
0673
7
1
SWIVEL ELBOW, EPL 0602, 1/4 NPT
-
M
9
-
0675
8
1
TOP FRAME ASSEMBLY
EAA0526V04A
9
1
JACK BEAM AIR/HYDRAULIC PUMP
EAA0525V05A
10
1
BASE FRAME ASSEMBLY
EAA0526V01A
11
1
CYLINDER
-
JACK
BEAM
EAA0526V03A
1
2
1
HANDS AND FINGERS PINCH POINT DECAL
EAL0500V02A
13
1
FIXED END TOP FRAME PIN
EAM0194V32A
14
1
BOTTOM HINGE PIN
EAM0194V33A
15
1
SLIDING END TOP FRAME PIN
EAM0194V34A
16
1
SLEEVE CENTER SLINDING END TOP FRAME
EAM0194V35A
17
1
HYDRAULIC CYLINDER TOP PIN
EAM0194V67A
18
2
HYDRAULIC PUMP MOUNTING BRACKET
EAM0194V69A
19
2
STACK PAD ADAPTER 3"
EAM0194V61A
20
2
STACK PAD ADAPTER 6"
EAM0194V62A
21
2
GUIDE SPACER
EAM0194V68A
22
2
MECHANICAL LOCK PIN
EAM0194V74A
23
2
INNER SCISSOR
WASHER
EAM0194V75A
24
10
M8X12L SET SCREW
1
-
12088A
25
2
OUTER SCISSOR WASHER
EAM0194V76A
26
1
STRAIGHT UNION 3/8"NPT/JIC
-
06
9
-
0558
27
2
ADAPTER ASSEMBLY (USED ON EELS90
6
A
6
K on 1
2
K 4 POST)
EAA0
385V01
A
2
ADAPTER ASSEMBLY (USED ON EELS905A 7.5K on 15K
4 POST)
EAA0526V06A
2
ADAPTER ASSEMBLY (USED ON EELS90
4
A 7K on 14K Scissor)
EAA0526V07A
2
8
2
BLACK YELLOW HAZARD WARNING TAPE
EAL0500V03A
29
4
HEX BOLT GB/T 5781
-
2000 M8X30
1
-
05188A
30
1
LIMIT BLOCK
EAM0194V83A
31
2
M4X20 CROSS HEAD SCREW
GB/T818
-
2000
1
-
02888A
32
4
NARROW HEX NUT, M8 GB/T 6172.1
-
2016
1
-
39688A
33
1
NPT3/8
-
9/16X18 THROTTLE VALVE
EAH0055T01A
34
1
SAFETY LOCK WELDMENT
EAS2242V18A
35
1
SERIAL TAG JACK BEAM EELS906A
EAL0453V22A
1
SERIAL TAG JACK BEAM EELS905A
EAL0500V01A
1
SERIAL TAG JACK BEAM EELS904A
EAL0500V04A
36
1
SHIM
EAM0194V80A
37
2
ROLL
PIN D5X35 GB/T879.2
-
2000
1
-
01187A
38
1
POLYTUBE OD 6mm
9
-
0622

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12.0 Jack Beam Assembly: Arm Exploded View
13.0 Jack Beam Assembly: Arm Part List
ITEM
QTY.
DESCRIPTION
PART #
1
1
TOP FRAME WELDMENT
EAS2242V10A
2
2
PLATED STACK PAD
EAS2242V14A
3
2
JACK BEAM
ARM WELDMENT
EAS2242V12A
4
2
RUBBER BLACKET
A1104
-
H
OPT
4
STACKABLE INTERLOCKING RUBBER PAD (OPTIONAL)
6
-
4025
6
-
4025

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14.0 Jack Beam Assembly: Scissor Exploded View
15.0 Jack Beam Assembly: Scissor Part List
ITEM
QTY.
DESCRIPTION
PART #
1
2
SHIM
–
CENTER PIN
E
AM0194V65A
2
1
PIN
–
SCISSOR CENTER
EAM0194V30A
3
4
NYLON
SLIDE
BLOCK
EAM0194V31A
4
1
SCISSOR OUTER
-
WELDMENT
EAS2242V08A
5
1
SCISSOR INNER
-
WELDMENT
EAS2242V09A

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16.0 7K Jack Beam Assembly: Adapter Exploded View
17.0 7K Jack Beam Assembly: Adapter Part List
ITEM
QTY.
DESCRIPTION
PART #
1
1
A
DAPTER WELDMENT
E
AS2242V21A
2
2
R
OLLER ASSEMBLY
E
AS2242V17A
3
2
S
HOULDER
SCREW M12
E
AM0194V54A
4
2
S
LIDING STEM
E
AM0194V55A
5
2
S
PRING 45
E
AM0194V59A
6
2
W
ASHER
E
AM0194V58A
7
2
R
O
LLER AND SPRING ASSEMBLY (INCLUDING ITEMS 2, 3, 4, 5 AND 6)
EAK0338V02A

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18.0 6K & 7.5K Jack Beam Assembly: Adapter Exploded View
19.0 6K & 7.5K Jack Beam Assembly: Adapter Part List
ITEM
QTY.
DESCRIPTION
PART #
1
1
A
DAPTER WELDMENT
(USED ON EELS905A 7.5K on 15K 4 POST)
E
AS2242V15A
1
A
DAPTER WELDMENT
(USED ON EELS90
6
A
6
K on 1
2
K 4 POST)
E
A
S2136V24
A
2
2
R
OLLER ASSEMBLY
E
AS2242V17A
3
2
S
HOULDER
SCREW M12
E
AM0194V54A
4
2
S
LIDING STEM
E
AM0194V55A
5
2
S
PRING 45
E
AM0194V59A
6
2
W
ASHER
E
AM0194V58A
7
2
R
O
LLER AND SPRING ASSEMBLY (INCLUDING ITEMS 2, 3, 4, 5 AND 6)
EAK0338V02A
IMPORTANT!
Replace all worn, damaged, or broken parts with parts approved by Snap-on Equipment Inc. or with
parts meeting Snap-on Equipment Inc. specifications.
(1-800-225-5786)

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20.0 Maintenance Schedule
Records of all lift maintenance and operator training should be recorded in the following
table.
Maintenance and Training
Performed Date By Notes
This manual suits for next models
2
Table of contents