HEINKEL Tourist User manual

GUARANTEE
Subject to the stipulations set out overleaf, we undertake to guarantee
HEINKEL 175 cc. “TOURIST” MOTOR-SCOOTER
Chassis No. Engine No.
supplied to
ERNST HEINKEL AKTIENGESELLSCHAET
Stuttgart-Zuffenhausen
(Place) (Date)
Stamp and signature of licensed dealer
Keep in a safe place

To be carefully completed by the dealer (in block letters or typewritten) and send to the HEINKEL WORKS.
The guarantee becomes effective only after this counterfoil is received.
The »HEINKEL-TOURIST«
was licensed on the
(Date)
for Mr./Mrs./Miss
(Name)
(Address)
(Date of birth)
(Profession)
(Purpose for which the vehicle is intended)
Your attention is drawn to the remarks overleaf concerning pre-supply inspection.
Chassis No.
Engine No .
Steering lock key No.

Inspection prior to supply
The vehicle described overleaf was inspected before
being handed over to the customer, and the tests
listed down the right-hand side of this page were
carried out.
The vehicle was found to be in order and was
accepted by the customer.
Date:
Purchaser:
(Signature)
Dealer:
(Signature and stamp)
1. Check electrical installation:
a) parking light
b) bright and dipped light incl. speedometer lighting
c) setting of headlamp
d) stopping and braking light
e) horn
f) starter and magneto, incl. battery charging light
g) battery (charge situation and filling)
2. Check micronic filter
3. Check level of oil in the engine and in the swing arm
4. Check tyre pressure
5. Check brakes
6. Check clutch play
7. Check steering
8. Check gear-shift setting
9. Check wheel fixing nuts
10. Give vehicle test ride, watching engine performance,
steering play, suspension and perfect braking
11. Check idling adjustment

CONDITIONS OF GUARANTEE
1. HEINKEL guarantee the first owner-user of a new HEINKEL Scooter for a period of six months from the date of first registration of the
vehicle with the competent authorities, faultless material and good workmanship corresponding to the present level of technical progress,
this guarantee, however, being limited to 6250 miles.
The guarantee extends, at HEINKEL’s option, to repair of the Scooter or replacement of the part(s) submitted.
The place where the repair work is to be carried out will be determined by the Supplier, consideration being given thereby to the interests
of the owner-user. The parts to be replaced are to be forwarded to the Supplier, carriage prepaid. In all cases, only those parts will be
replaced which show evidence of faulty workmanship or defective materials. Replaced parts become the property of the Supplier.
2. The owner-user will be responsible for the appropriate costs of fitting the repaired or replaced part(s) to the vehicle. Such fitting costs
will only be reimbursed by the Supplier if such parts are fitted by the Supplier or by his authorized repair-shop under written authority.
3. The Supplier will in the same way assume liability for parts not manufactured by himself except for any accessory or proprietary fitting
whatever, tires, tubes, batteries, speedometers, clocks, etc. For these parts, the Supplier hereby transfers to the owner-user of the Motor
Scooter the guarantee rights he holds with the manufacturer.
4. The owner-user shall not be entitled to claim to have the Scooter exchanged for another or to obtain a price reduction unless the Supplier
be unable to remedy the cause for complaint.
5. It’s not guaranteed that direct or indirect damage will be made good.
6. This guarantee shall expire automatically a) if the Motor Scooter has been altered and/or if any parts not manufactured and/or sold by the
Supplier have been affixed to it and if subsequent damage has been caused by such alteration; b) if the owner-user does not comply with
the Supplier’s recommendations and instructions regarding operation and maintenance of the Scooter as given in the “Rules of Operation
and Maintenance” Instruction Booklet and especially if the Service checks have not been carried out; c) if the Scooter proves to have been
submitted to a total load exceeding the maximum permissible weight as given in the above booklet.
7. This guarantee shall not apply to normal wear and tear, and damage caused by negligent handling or by any form whatsoever of
improper use.
8. This guarantee shall not apply to second-hand Scooters or any Scooters used for hiring out, or for any purpose other than the genuine
private or commercial use of the owner-user, or parts thereof.
9. Guarantee claims can only be entertained if the claimant (i. e. the owner·user) immediately upon discovery of the alleged defect informs
a HEINKEL Service Station in writing about same, stating particulars of the chassis number and engine number of the Scooter in question
os shown on the manufacturers identification plate, giving also full particulars of the claim and of the reasons therefore, stating in such
particulars the date of the purchase and the name and address of the person or firm from whom the Scooter was purchased.

he HEINKEL Motor Scooter was named the “TOURIST” because, in its design,
great care was taken combine utmost riding comfort and maneuverability with excellent
driving characteristics.
By using high quality materials and best craftsmanship we have done all in our power to give
you a vehicle which we are sure will be a joy to you. But to achieve this for any length of time,
we need your co–operation.
We ask you, therefore, in your own interest, to study carefully the Instruction Manual and to follow
it accordingly. In it, you will find many useful hints and if you follow them you will be saved a
great deal of trouble.
Please give your special attention to the Running–in Instructions, the regulations concerning
oil–changing, battery maintenance, and the lubrication diagram.
You should also see that the Service Inspections are always carried out regularly. Should you
at any time require additional technical information, please contact your Service Agent, who will
be glad to assist you.
It is our aim to make sure that your HEINKEL Scooter gives you entire satisfaction.
ERNST HEINKEL AKTIENGESELLSCHAFT
March 1960

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THE HEINKEL SERVICE ORGANIZATION
with numerous branches in every country will always gladly assist you with advice and the Dealer
who sold you this Scooter will readily give you the personal service which goes with it.
Wherever you see the HEINKEL Service Sign, your Tourist Scooter
will get careful attention. At these Service Stations, trained and
skilled mechanics with special tools take care of your TOURIST and
ample spares are always available.

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SERVICE
Please do not forget that your TOURIST needs regular Service inspections. A comprehensive
Service Schedule extending to 55,000 miles has been designed for your guidance.
The first two Service checks are free of charge; only materials have to be paid for. Subsequent
checks up to 6,000 miles will be carried out at a specially reduced rate. The life and trouble–
free service given by your HEINKEL TOURIST depends to a large extent upon the Running–in
and Service Instructions being closely followed. Comply carefully with these Instructions and your
TOURIST will never let you down.

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When the seat is opened, the engine and chassis numbers are located as shown
engine number
chassis number dipstick
model plate

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Note! The steering lock key can only be replaced if you quote the key number
Therefore enter your key number in this booklet.
Number of steering lock key
(i.e. number indicated on key head)
Engine number
Chassis number

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TECHNICAL DATA
Engine
Mode of operation 4–stroke o.h.v.
Model 407 A–1
Output 9.2 h.p. at 5500 r.p.m.
Number of cylinders 1
Arrangement of cylinders vertical
Bore 60 mm
Stroke 61.5 mm
Swept capacity 174 cc
Compression ratio 1 : 7.4
Valve arrangement overhead valves
Valve clearance when engine cold inlet 0.15 mm exhaust 0.20 mm
Lubrication system oil–bath centrifugal lubrication
Cooling system blower cooling
Ignition
Type of ignition Battery–magneto with automatic timing
Dynamo “BOSCH” (AZ/DAQ 90/12 1700 + 0.2 R)
Retarded ignition 0.3–0.5 mm before t.d.c. (using timing tool
404/W 10) or 8–100before t.d.c.

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Thermal coefficient of spark plug 225
Spark gap .020 –.024 ins.
Contact breaker gap .014 –.018 ins.
Spark plug thread M 14 x 1.25
Carburettor
Needle carburettor
with accelerator pump PALLAS–Type 20/14 P BING–Type 1/20/46
Carburettor passage 20 mm 20 mm
Main jet 80 85
Idling jet 25 35
Needle jet 2701 2,66
Position of needle 3 3
Jet needle with cone – 15 X 1,95 0/
Float chamber insert – No.3
Air screw two turns open one turn open.
(set to best idling) (set to best Idling)
Air filter micron paper filter micronic paper filter
Clutch oil–bath immersed, multiple–disc clutch
Clutch operation by hand on left handlebar
Gearbox 4–speed type
Gear operation by twist–grip control on left handlebar

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Gear reduction 1st gear 3.51:1
2nd gear 2.07:1
3rd gear 1.38:1
4th gear 1:1
Reduction: Engine–Gearbox 1.882 : 1
Solo Sidecar
Reduction: Gearbox–Rear wheel 2.727: 1 3.10 : 1
Total reduction: 1st gear 18.05 : 1 20.50 : 1
2nd gear 10.60 : 1 12.02 : 1
3rd gear 7.10 : 1 8.06 : 1
4th gear 5.13 : 1 5.83 : 1
Power transmission: Engine–Gearbox endless 3/8” pitch chain (56 links)
Power transmission: Gearbox–Rear wheel 1/2” x 5/6” single roller chain
(70 links, endless) solo and sidecar
Hill–climbing capacity in 1st gear approx. 32 %
Chassis
Frame torsion–free tubular steel
Engine suspension resilient three–point suspension

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Front–wheel suspension telescopic fork with central springing and
hydraulic shock–absorber
Rear wheel suspension fully–enclosed swing arm (chain running in
oil–bath), spring leg with hydraulic
telescoping shock–absorber
Handlebars shell handlebar unit with incorporated
speedometer and twist–grip controls
Brakes internally expanding shoe brakes drum
diameter 140 mm (5 1/2”)
width 25 mm (1”)
Brake controls front wheel: by hand lever
rear wheel: by foot–operated pedal
Stand centre stand
Wheels interchangeable
Rims 2.50 x 10” drop base rims
Tyres 4.00 x 10”
Dimensions
Overall length 2085 mm (without luggage carrier)
Overall handlebar width 710 mm
Overall height 1000 mm

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Saddle height 735 mm
Ground clearance 145 mm (approx)
Wheel base 1375 mm
Weights Admissible total weight2
Unladen weight, ready for traveling1330 Ibs.
Admissible load, solo 440 Ibs. 770 Ibs.
with sidecar 660 Ibs. 990 Ibs.
Admissible weight of loaded sidecar 321 Ibs.
For loading plan, see P. 57
Fuel and Lubricants
Fuel Proprietary fuel, at least 82 octane (ROZ)
Lubricant see lubrication schedule on P. 62
Fuel tank 11.3 liters, of which 1.8 liters is reserve
(sufficient for approx. 31 miles)
Oil capacity of engine. 1.5 liters (approx)
Oil capacity in swing arm 150–200 cc
1Unladen weight = weight of vehicle alone, ready to be driven, with lubricant and fuel, tools,
spare wheel and luggage carrier.
2Admissible total weight – unladen weight plus riders and luggage. With sidecar connected,
includes the extra weight produced by the weight of the sidecar alone.

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Fuel consumption for consumption curve, see P. 58
Fuel consumption to DIN 70030 3 litres per 100 km at 43 m.p.h. standards
Maximum speed
(with two riders up) 57 m.p.h.
Equipment see wiring diagram
12 volt electric light special wide–beam built–in headlamp,
130 mm diameter, with BILUX bulb,
35/35 watts and parking light 2 watts
Tail and number–plate lamp 5 watts
Braking light 15 watts
Charging light in speedometer 2 watts
Lighting, ignition and starting switch combined unit incorporated in front shield
Fuse box 4 fuses 8 amps.
Electric horn 12 volts
Wide–scale speedometer in
handlebar unit with light 2 watts
Handlebar lock and briefcase holder on front shield
Battery 2 flat batteries, 6 volt, 12 amp.hrs.
In the interests of technical development, we reserve the right to make modifications.

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CONTROLS
1. Ignition switch (incorporated in front shield)
a) ignition key engaged in middle position ignition switched on (red lamp in speedometer
push in until resistance is felt; lights up)
b) push key beyond the resistance you operate the electric starter
(only when gear set to neutral)
c) push key in until resistance is felt; ignition, parking light, tail light and
turn to the right speedometer light are switched on
d) push key in until resistance is felt; ignition, headlight, tail light and speedo-
turn to the left meter light are switched on (for dipping,
see dipper switch)
e) withdraw key in middle position ignition switched off (red lamp goes out,
engine switched off
f) withdraw key in right–hand position ignition switched off, parking, tail, and
speedometer lights still on
g) withdraw key in left–hand position ignition switched off, headlight, tail light and
speedometer light still on
2. Regulation of advanced and retarded ignition
regulated automatically through flywheel magneto regulator.

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3. Braking light
This is operated automatically by the braking light switch fixed on frame covered by front shield,
when ignition key has been pushed in and brake pedal depressed.
!Controls
1. Twist–grip throttle control
zu = closed auf = open
2. Front brake lever
3. Wide–scale speedometer
4. Charging light
5. Tell–tale light, e.g.for headlight or oil–temperature
6. Push–button for horn
7. Dipper switch (red push–button for Main Beam
signalling device)
8. Clutch lever
9. Twist–grip gear change control
10. Ignition lock
11. Fuse–box
12. Brief–case holder
13. Handlebar lock
14. Footbrake
a. Parking light switched on
b. Light switched off
c. Headlight switched on
d. Front wheel hand–brake lever, should have a
play of about 1/4 of the total lever movement
e. Clutch ploy at lever 1/16” – 1/8”
f. Rear wheel broke should have a play of
approximately 1/5 of the total lever movement