Hellermann Tyton ATS3080-BK User manual

Autotool System 3080
TOC-Cover
Operating Instructions

2
Translation of the original operating instructions 3

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002 3
Table of contents
1 Notes for the user . . . . . . . . . . . . . . . . . . . 5
1.1 Information about the product . . . . . . . 5
1.2 Warranty . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Contact data . . . . . . . . . . . . . . . . . . . . . 5
1.4 Information about these Operating
Instructions . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Copyright and intellectual property rights5
1.6 Keeping and dissemination of the
Operating Instructions . . . . . . . . . . . . . . 5
1.7 Target group of these Operating
Instructions . . . . . . . . . . . . . . . . . . . . . . 5
1.8 General information . . . . . . . . . . . . . . . 5
1.9 Conventions adopted in these Operating
Instructions . . . . . . . . . . . . . . . . . . . . . . 5
1.9.1 Classification of the precautionary notices5
1.9.2 Other notational conventions . . . . . . . . 6
2 Safety warnings . . . . . . . . . . . . . . . . . . . . 6
2.1 General power tool safety warnings . . . 6
2.1.1 Work area safety . . . . . . . . . . . . . . . . . . 6
2.1.2 Electrical safety . . . . . . . . . . . . . . . . . . . 6
2.1.3 Personal safety . . . . . . . . . . . . . . . . . . . 6
2.1.4 Power tool use and care . . . . . . . . . . . . 7
2.1.5 Servicing . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . 7
2.3 Misuse. . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Personnel qualification. . . . . . . . . . . . . . 7
2.4.1 Specialist personnel for operation . . . . . 7
2.4.2 Specialist personnel for maintenance and
servicing . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.3 Qualified electrician . . . . . . . . . . . . . . . . 8
2.4.4 Authorised specialist for repair and
testing. . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Underlying hazards associated with use of
the ATS3080 . . . . . . . . . . . . . . . . . . . . . 8
2.5.1 Cleanliness at the workplace . . . . . . . . . 8
2.5.2 Spare parts and accessories . . . . . . . . . . 8
3 Design and function . . . . . . . . . . . . . . . . . 9
3.1 Scope of supply. . . . . . . . . . . . . . . . . . . 9
3.2 Functional description . . . . . . . . . . . . . 10
3.2.1 Tool ATS3080 . . . . . . . . . . . . . . . . . . . 10
3.2.2 Power pack 3080 . . . . . . . . . . . . . . . . 10
4 Transport, disposal and storage . . . . . . . 11
4.1 Transporting the device . . . . . . . . . . . . 11
4.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . 11
4.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . 11
4.4 Return. . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Installation . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Installing the accessories . . . . . . . . . . . 11
5.2 Set limit. . . . . . . . . . . . . . . . . . . . . . . . 11
5.3 Assemble jaws. . . . . . . . . . . . . . . . . . . 12
5.4 ATS3080 connect . . . . . . . . . . . . . . . . 12
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . 12
6.1 Load tie heads. . . . . . . . . . . . . . . . . . . 12
6.2 Load tie ribbon . . . . . . . . . . . . . . . . . . 12
6.3 Adjust attractive force . . . . . . . . . . . . . 13
6.4 Switching on . . . . . . . . . . . . . . . . . . . . 13
6.5 Bind . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.6 Sequence of movements in normal
operation . . . . . . . . . . . . . . . . . . . . . . 14
6.7 Positioning . . . . . . . . . . . . . . . . . . . . . 14
6.7.1 Positioning the bundle. . . . . . . . . . . . . 14
6.7.2 Geometries of bundles . . . . . . . . . . . . 14
6.8 Switching off. . . . . . . . . . . . . . . . . . . . 15
6.9 Remove tie heads . . . . . . . . . . . . . . . . 15
6.9.1 Remove the tie heads from the end cap.15
6.9.2 Remove the tie heads from the tie head
transport. . . . . . . . . . . . . . . . . . . . . . . 15
6.10 Remove tie ribbon . . . . . . . . . . . . . . . . 15
7 Troubleshooting . . . . . . . . . . . . . . . . . . . 16
7.1 Error analysis . . . . . . . . . . . . . . . . . . . . 16
7.2 Possible faults . . . . . . . . . . . . . . . . . . . 17
7.2.1 Important notes . . . . . . . . . . . . . . . . . 18
7.2.2 Performing a reset . . . . . . . . . . . . . . . . 18
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . 18
8.1 Important notes . . . . . . . . . . . . . . . . . 18
8.2 Accessories and extras. . . . . . . . . . . . . 18
8.3 Servicing by manufacturer . . . . . . . . . . 18
8.4 Maintenance schedule. . . . . . . . . . . . . 19
8.5 Repair . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.5.1 Clean end cap . . . . . . . . . . . . . . . . . . . 19
8.5.2 Check jaws, upper jaw flap and lower jaw
flap . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.5.3 Replace upper jaw flap and lower jaw
flap . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8.5.4 Check and replace the ribbon knife . . . 21
Operating Instructions
Translationof the original operating instructions

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002 4
9 Technical data . . . . . . . . . . . . . . . . . . . . . 22
9.1 ATS3080 . . . . . . . . . . . . . . . . . . . . . . . 22
9.1.1 Serial number . . . . . . . . . . . . . . . . . . . 23
9.1.2 Nameplate . . . . . . . . . . . . . . . . . . . . . 23
9.2 Power pack 3080 . . . . . . . . . . . . . . . . 24
9.3 Interface overview, power pack 3080 . 25
9.4 Tie heads and tie ribbons. . . . . . . . . . . 25
9.5 Noise and vibration information. . . . . . 25
10 Declarations of conformity . . . . . . . . . . . 26
10.1 ATS3080 . . . . . . . . . . . . . . . . . . . . . . . 26
10.2 Power pack 3080 . . . . . . . . . . . . . . . . 27

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Notes for the user
5
1 Notes for the user
These Operating Instructions are very important for correct
use of the ATS3080.
They contain important information and safety instructions
that will enable you to utilise the product correctly and
economically for its intended use.
The instructions help avoid hazards, reduce repair costs and
downtimes, and enhance the dependability and durability of
the ATS3080.
Non-compliance of any nature whatsoever can lead to
accidents with fatal consequences, injury or damage to
property.
1.1 Information about the product
Product designation: ATS3080
Article number: 102-00000
Further information on the product can be found on the
nameplate.
1.2 Warranty
The warranty is in accordance with statutory requirements.
Warranty entitlement applies only in the country in which
the device was originally purchased.
Batteries, fuses and light sources are not covered by the
warranty.
1.3 Contact data
The manufacturer of the product described in these
Operating Instructions is:
HellermannTyton GmbH
Grosser Moorweg 45
D-25436 Tornesch, Germany
Tel. [phone]
www.HellermannTyton.de
[e-mail]
1.4 Information about these Operating Instructions
Last update: 06.12.2018
1.5 Copyright and intellectual property rights
The manufacturer retains the copyright to these Operating
Instructions. Under no circumstances may these instructions
be reproduced or electronically processed, replicated or
disseminated, in whole or in part, without the prior written
consent of HellermannTyton GmbH (hereinafter referred to
as HellermannTyton). Any breach or infringement of these
stipulations will result in liability for damages.
1.6 Keeping and dissemination of the Operating
Instructions
These Operating Instructions must be kept in the immediate
vicinity of the workplace and must be available at all times to
all operating personnel. The operating company shall inform
the operating personnel of the location of these Operating
Instructions.
The operating company shall obtain replacement from the
manufacturer if these instructions are, become or are
rendered no longer easily legible.
If the ATS3080 is acquired by or sold on to a third party the
following documents must be handed over to the new
owner:
• Operating Instructions
• Documents relating to repair work
• Logs of maintenance work undertaken
fProtect these Operating Instructions from moisture,
direct sunlight and extreme heat.
1.7 Target group of these Operating Instructions
These Operating Instructions must be read and complied
with by every person charged with any of the following
tasks:
• Installation
• Operation
• Maintenance
• Repair
• Fault rectification
1.8 General information
All accompanying drawings are exempt from the
modification service.
1.9 Conventions adopted in these Operating
Instructions
1.9.1 Classification of the precautionary notices
Precautionary notices in these Operating Instructions draw
attention to hazards associated with use of the ATS3080 and
indicate how they can be avoided.
The precautionary notices are subdivided into three groups
according to the severity of the potential hazard:
DANGER
Text accompanied by the signal word "DANGER" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, will cause death or severe
injury.
WARNING
Text accompanied by the signal word "WARNING" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, can cause death or serious
injury.

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Safety warnings
6
CAUTION
Text accompanied by the signal word "CAUTION" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, can cause slight or serious
injury.
1.9.2 Other notational conventions
fIndicates an instruction
• Indicates an item in a bullet list
;Indicates the result of an action
This text highlight is used for names of menus, clickable
on-screen buttons, pushbuttons and switches.
This text highlight is used for display messages.
àThis text highlight is used for cross-references.
NOTE
Text accompanied by the signal word "NOTE" indicate
situations which, in the event of non-compliance with the
appropriate precautions, can cause damage to the ATS3080
or the surroundings.
Text accompanied by this symbol contain useful additional
information.
2 Safety warnings
2.1 General power tool safety warnings
The safety warnings in this section contain general power
tool safety warnings to be set out in the Operating
Instructions as required by EN 62841. Consequently, some
instructions might not be relevant for the ATS3080.
WARNING
Read all safety warnings and all instructions. Failure to
follow the warning and instructions may result in electric
shock, fire and/or serious injury.
Save all safety warnings and other instructions for future
reference. The term "power tool" in the warnings refers to
your mains-operated (corded) power tool or battery-
operated (cordless) power tool.
2.1.1 Work area safety
a) Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose
control.
2.1.2 Electrical safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk
of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
2.1.3 Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as a dust mask,
non-skid safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce personal
injuries.
c) Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Safety warnings
7
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can
be caught in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
tool safety principles. A careless action can cause
severe injury within a fraction of a second.
2.1.4 Power tool use and care
a) Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source and/or
remove the battery pack, if detachable, from the
power tool before making any adjustments,
changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations
different from those intended could result in a
hazardous situation.
h) Keep handles and grasping surfaces dry, clean and
free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
2.1.5 Servicing
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is
maintained.
2.2 Intended use
Use the ATS3080 only when it is in full working order and
safe, always be safety-conscious and aware of the hazards.
The ATS3080 is suitable for and intended for the following
uses:
• Automatic binding of bundles up to a diameter of max.
80mm
• Use indoors and, under rainproof roofing, outdoors
• Industrial use
2.3 Misuse
Use other than as stated in the section entitled
"à"Intended use" on page7" is misuse. The operating
company responsible for use of the ATS3080 bears sole
responsibility for injury and damage resulting from misuse.
The following are specifically prohibited:
• Use with faulty parts
• Use in explosive environments or in the presence of a fire
hazard
• Use in high humidity and/or direct sunlight
• Simultaneous use by two or more persons
• Unauthorised alterations and modifications to the
ATS3080 and its accessories without the prior consent of
HellermannTyton
• Use of spare parts and accessories not tested and
approved beforehand by HellermannTyton
• Operation of the ATS3080 with the housing open
2.4 Personnel qualification
Underage persons and trainees are permitted to use the
device only under the supervision of an experienced
specialist and only with the express permission of the
operating company.
2.4.1 Specialist personnel for operation
The tasks and authorisations assigned to specialist personnel
for extended operation are as follows:
• Operation of the ATS3080
• Rectification of faults or, as applicable, initiation of
measures for the rectification of faults
• Cleaning of the ATS3080
These individuals have the specialist training or practical
experience that will ensure correct handling.

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Safety warnings
8
2.4.2 Specialist personnel for maintenance and
servicing
Always have maintenance and servicing carried out by duly
qualified specialist personnel. These individuals have the
specialist training that affords sucient knowledge of the
ATS3080 for them to judge when it is in safe working order.
These individuals are also familiar with the following rules
and regulations:
• Applicable national health and safety regulations
• Accident prevention regulations
• Generally accepted rules of engineering practice (e.g.
employers' liability insurance association codes, DIN
standards, VDE regulations, technical rules of other
European Union Member States or other signatories of
the Agreement on the European Economic Area).
2.4.3 Qualified electrician
Work on the electrical supply and on parts that are live when
the device is in operation should always be carried out by a
trained electrician.
2.4.4 Authorised specialist for repair and testing
Only service technicians from HellermannTyton or service
technicians certified by HellermannTyton are permitted to
carry out repairs and safety checks.
2.5 Underlying hazards associated with use of the
ATS3080
2.5.1 Cleanliness at the workplace
Orderliness, good lighting and cleanliness at the workplace
all help to make work easier, minimise hazards and reduce
the risk of injury.
Always comply with the following principles of orderliness
and cleanliness at the workplace.
fPut tools away as soon as they are no longer needed.
fAvoid trips (e.g. immediately dispose of waste by placing
it in the containers provided for the purpose).
fImmediately remove spillages of grease, oil and other
liquids.
fClean smears off the controls.
2.5.2 Spare parts and accessories
fUse only original replacement parts.
fAfter parts have been replaced, always check that
everything is in full working order.
fUse only accessories approved by HellermannTyton.
Accessories can affect the way in which the ATS3080
works.

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Design and function
9
3 Design and function
3.1 Scope of supply
I
0
Power Signal
ATS3080 Pow er Pack
1 2 3
10
11
12
5x
13
9
46 578
3
1 Autotool System 3080 (ATS3080)
2 Jaws diameter 30mm, diameter 50mm and diameter 80mm
3 Service box
4 Case, complete with 2 keys
5 User video DVD for the Operating instructions
6 Operating Instructions
7 Connecting cable 2m (for connecting power pack 3080 and ATS3080)
8 Power pack 3080
9 Power cable 1.8m
Contents of the service box
10 Screwdriver 2mm Allen screw
11 Screwdriver PH0 50
12 Tie head puller (5x)
13 Limit 80
For article numbers for the accessories, à"Accessories and
extras" on page18
Checking scope of supply
fCheck that nothing is missing and that there are no
visible signs of damage in transit or other damage.
fHave damage confirmed by the freight forwarder and
notify HellermannTyton immediately in writing.

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Design and function
10
3.2 Functional description
3.2.1 Tool ATS3080
567
1
3
4
2
8
1 ATS3080
2 Reset lever
3 Display
4 Grip
5 Triggering lever (trigger)
6 End cap with front sensor
7 Upper and lower jaws
8 Release lever
The ATS3080 1 is an electrically powered system for
bundling electrical wires, for example, and for securing parts
of various kinds with tie ribbon and tie heads, à"Tie heads
and tie ribbons" on page25.
The force and binding can be set on the ATS3080.
The items to be bundled have to be positioned between the
jaws and against the end cap. The triggering lever 5 is then
pressed.
If a fault occurs, the user is shown information about the
location of the fault on the display 3 and the corresponding
LED illuminates in red, à"Display" on page10
Display
1
2 3
4
5 8
6 9
10
7
1 Lock position
2 Switch
3 Start position
4 Lock material
5 Motor
6 Time
7 Overload
8 Ribbon material
9 Roller block
10 Reset
3.2.2 Power pack 3080
I
0
Power Signal
ATS3080 Power Pack
1
43
2
5
6
1 Housing
2 Power cable (socket and fuse on the rear of the housing)
3 Connection for ATS3080
4 LED indicator Signal
5 LED indicator Power
6 Main switch
The power pack 3080 supplies electricity to the ATS3080. To
the interfaces on both sides of the housing, à"Interface
overview, power pack 3080" on page25.

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Transport, disposal and storage
11
4 Transport, disposal and storage
4.1 Transporting the device
fUse the supplied case for transport.
4.2 Disposal
Disposal of the ATS3080, the power pack 3080 and
individual subassemblies and the disposal of consumables
and auxiliaries are subject in part to statutory regulations.
Detailed information is available on request from the
appropriate authorities (e.g. regional or national water
boards or environmental authorities).
fDispose of packaging materials.
Always dispose of packaging materials in accordance with
the currently valid materials-disposal and environmental
protection regulations.
fAlways take materials for disposal to certified collection
points.
fContact the manufacturer if there is any uncertainty
regarding disposal.
4.3 Storage
fATS3080 and power pack 3080 must be stored in a cool,
dry place.
fAvoid direct sunlight.
fATS3080 and power pack 3080 must be stored in
dustproof packaging.
fStore electrical components (ATS3080 and power pack
3080) in impact-absorbing packaging and separately
from the accessories.
fConsult and comply with the appropriate data sheets for
storage of the accessories.
4.4 Return
fUse the supplied case for returns, as otherwise you will
be invoiced for the costs of a replacement case.
5 Installation
5.1 Installing the accessories
fAlways proceed in accordance with the instructions
supplied with the accessory in question.
5.2 Set limit
Required tool
• Screwdriver 2.5mm Allen screw
The screwdriver 2.5mm Allen screw is not included in the
scope of supply.
Set limit
4
1
2
3
The following limits are available, à"Geometries of
bundles" on page14:
• Limit 50 4 for jaws diameter 30mm and diameter
50mm
• Limit 80 3 for jaws diameter 80mm
fLoosen the six screws 1 .
fSlightly raise the rear housing shell and remove the front
housing shell 2 .
fTurn the front housing shell 2 .
fInsert the limit suitable for the bundle into the recess of
the front housing shell 2 from the inside.
fPush the front housing shell 2 under the rear housing
shell and close the housing.
fFasten the housing shells using the screws 1 .

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Operation
12
5.3 Assemble jaws
Required tool
• Screwdriver 2mm Allen screw
Assemble jaws
2
1
3
4
fSelect the jaws suitable for the bundle, à"Geometries
of bundles" on page14
fLoosen the screws 1 and 4 .
fPush the upper jaw 2 and the lower jaw 3 into the
respective jaw receivers until they engage.
fPay attention to the labelling and the correct assignment
of the upper and lower jaw.
NOTE
The screw heads do not rest on the housing.
fDo not tighten the screws up until the stop.
fTighten screws 1 and 4 and by doing so clamp the
jaws.
5.4 ATS3080 connect
1 2
fConnect power pack 3080 2 to power-supply outlet 1 .
NOTE
The power-supply outlet must be readily accessible so that
the system can be de-energised if the need arises.
I
0
Power Signal
ATS3080 Power Pack
2
3
1
fConnect the ATS3080 3 with the connecting cable 2 to
the power pack 3080 1 .
;The locking rings of the connecting cable 2 engage.
6 Operation
6.1 Load tie heads
21
fInsert the closure chain 1 with the number facing
towards the front and upwards.
fOpen the cover 2 of the ATS3080.
fInsert closure chain 1 up to the first point.
;The LED 4 Lock material in the display goes out.
;The closure chain 1 locks firmly into place.
fClose the cover 2 .
6.2 Load tie ribbon
2
1
3
fEnsure that the tie ribbon 1 is cut at a right angle.
;The tie ribbon is at least 12cm long.
fPress the red button 3 of the roller block 2 and hold
down briefly for adjustment.

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Operation
13
fPush the roller block 2 into the central position until it
engages.
fWith the teeth facing up, insert the tie ribbon 1 approx.
10cm deep.
fSlide the roller block 2 right up until the red button 3
engages.
;It must no longer be possible to pull out the tie
ribbon 1 .
;The LED 9 Roller block in the display goes out.
6.3 Adjust attractive force
The ATS3080 has an adjusting knob that can be used to
adjust the attractive force.
2
1
3
4
fPull the lock pin 2 on the adjusting knob 3 out of the
gearing.
fWith the lock pin 2 removed, use the adjusting knob 3
to set the desired attractive force.
• Turning clockwise will increase the attractive force.
• Turning anti-clockwise will decrease the attractive force.
;The selected setting is displayed in the white notch 4 on
the marking ring 1 .
fAllow the lock pin 2 to lock firmly into place.
6.4 Switching on
fCheck the ATS3080 for readiness.
;The tie ribbon is loaded and the roller block is locked,
à"Load tie ribbon" on page12
;The tie heads are loaded in the correct direction,
à"Load tie heads" on page12
;The green field is visible on the tie head transport.
;The deflectors are extended.
If the deflectors are not extended, then a reset is
required à"Performing a reset" on page18
fSwitch the power pack 3080 on at the main switch.
;The Signal and Power LEDs on the power pack3080
illuminate in green.
;The 10 Reset LED on the ATS3080 illuminates in green,
à"Display" on page10
;The ATS3080 is ready for use.
fPerform ten sample bindings.
6.5 Bind
fGuide the bundle in front of the end cap of the
ATS3080.
NOTE
fThe end cap of the ATS3080 must not press against the
bundle.
fPress the triggering lever and start a binding.
;The jaws surround the bundle and the binding is carried
out.

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Operation
14
6.6 Sequence of movements in normal operation
The sequence of movements as shown here is with 50mm
jaws and a round object (bundle).
Start position
1
2
3
1
Step 1: Close the jaws 1 .
Step 2: The tie ribbon forms a loop 2 round the material.
Step 3: The ATS3080 switches to reverse.
Step 4: The deflector 3 moves back, the jaws 1 open.
Tensioning position
4
Step 5: The tie ribbon is tensioned 4 .
Step 6: The tie ribbon is cut off when the pre-set binding
strength is reached.
Step 7: The deflectors move forwards.
Step 8: The ATS3080 is ready for the next binding.
6.7 Positioning
6.7.1 Positioning the bundle
fMake sure that the bundle is always in the same
position.
fBundle the material neatly. Make sure there are no
projecting cable-tie ends.
fMake sure that the upper and lower jaws of the
ATS3080 are not obstructed when closing.
90°
20 mm
fGuide the ATS3080 past the material to be bundled at an
angle of 90° to ensure that each binding is secure
without projecting cable-tie ends.
fSet the tie ribbons at a minimum distance of 20mm.
NOTE
In order to make a good binding, the bundle must be in a
central vertical position in relation to the jaws, à"Tensioning
position" on page14
6.7.2 Geometries of bundles
1
2
3
Dimensions Jaw 30 Jaw 50 Jaw 80
Diameter
[mm] 1 max. 30 max. 50 max. 80
Rectangle
[mm] 2 max. 12 x 27 max. 23 x 45 max. 34 x 72
Square
[mm] 3 max. 21 x 21 max. 35 x 35 max. 56 x 56

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Operation
15
6.8 Switching off
NOTE
fKeep the main switch on the power pack 3080 off when
the ATS3080 is not in use and when a change is to be
made.
I
0
Power Signal
ATS3080 Power Pack
2
1
fSwitch the power pack 3080 off at the main switch 1 .
fPull on the locking rings of the connecting cable 2 in
order to remove.
6.9 Remove tie heads
6.9.1 Remove the tie heads from the end cap.
1
2
3
fSwitch the power pack 3080 off at the main switch.
fLightly press together the jaws 1 and 2 .
;The tie heads are transported into the end cap.
fInsert the tie head puller 3 and turn by 90°.
fUse the tie head puller 3 to remove the tie heads.
6.9.2 Remove the tie heads from the tie head
transport.
2
3
4
1
fSwitch the power pack 3080 off at the main switch.
fOpen the cover 1 of the ATS3080.
fPress the tie head transport lever 3 down until the
closure chain is separated.
;The tie head transport lever 3 tilts upwards.
fPush the clips 4 backwards towards the grip, and when
doing so remove the tie heads 2 .
fClose the cover 1 .
6.10 Remove tie ribbon
2
1
3
fSwitch the power pack 3080 off at the main switch.
fPress the red button 3 of the roller block 2 and hold
down.
fPush the roller block 2 into the lower position.
fRemove the tie ribbon 1 .

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Troubleshooting
16
7 Troubleshooting
7.1 Error analysis
1
2 3
4
5 8
6 9
10
7
The LED lights on the display indicate the current operating
status:
• LED 10 lights up green: O.K.
• An LED lights up red: error
• No LED lights up: PCB defective
The following table describes the causes and solutions in the
event of an error notification on the display.
NOTIFICATION ON THE
DISPLAY
CAUSE FAULT RECTIFICATION
LED 1 Lock position Tie head not in position fCheck end cap.
LED 2 Switch Switch lever actuated fCheck end cap.
LED 3 Start position Tool not in start position fCheck cycle interruption.
fPush the reset lever upwards once up to the stop.
LED 4 Lock material End of tie head chain fLoad tie heads, à"Load tie heads" on page12
LED 5 Motor Motor runs too slow fPerform reset, à"Performing a reset" on page18
fIf the reset is unsuccessful, contact service.
LED 6 Time Time limit exceeded fEstablish start position, à"Switching on" on
page13
LED 7 Overload Overload fCheck blockage of the ribbon channel.
fRemove material residue in the ribbon channel.
LED 8 has no function
LED 9 Roller block Roller block open fClose the roller block.
LED 10 Reset Reset not complete fPerform reset again, à"Performing a reset" on
page18

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Troubleshooting
17
7.2 Possible faults
The following table describes possible malfunctions on the ATS3080, for which notification is not provided on the display.
FAULT PATTERN POSSIBLE CAUSE SOLUTION
Loops form • Attractive force too low fAdjust attractive force, à"Adjust attractive force" on
page13
Projecting cable-tie ends,
Loose binding
• Distance between bundle
and ATS3080 too large
• Bundle not aligned to be
parallel
fMove the end cap of the ATS3080 so that it is tight on
the bundle, without pressing on it.
fDuring the binding, the ATS3080 must not be moved
away from the material for bundling.
fPosition the material for bundling, à"Positioning the
bundle" on page14
Binding not possible. Tie
ribbon shoots straight out.
• Incorrect jaw assembly fCheck jaw flap wear, à"Check jaws, upper jaw flap
and lower jaw flap" on page19
fCheck jaw assembly and assemble jaws correctly,
à"Assemble jaws" on page12
The ATS3080 causes a
rasping noise.
• Incorrect jaw assembly
• Track of the jaws blocked
• Tie head chain incorrectly
inserted
fCheck jaw assembly and assemble jaws correctly,
à"Assemble jaws" on page12
fFree up the jaw track.
fCut off wear on the tie ribbon or replace tie ribbon.
fRemove tie heads and insert correctly, à"Load tie
heads" on page12
No mechanical reset
possible. The ribbon channel
is closed.
• End cap or ribbon knife
incorrectly assembled.
fAssemble end cap and ribbon knife correctly,
à"Check and replace the ribbon knife" on page21
fFree up the ribbon channel.
The jaws do not close. • Blockage caused by tie
head.
fRemove tie head from the end cap, à"Remove the tie
heads from the end cap." on page15
The tie ribbon is not cut off. • ATS3080 defective fSend the ATS3080 to the manufacturer, à"Contact
data" on page5
The jaws spring open. • Deflector not at the front fPerform reset, à"Performing a reset" on page18
The ATS3080 is inserted into
a device and shows an error
message on the display.
• ATS3080 incorrectly
inserted
• Device assembled
incorrectly
• ATS3080 defective
fTake the ATS3080 out of the device and carry out
binding manually.
fIf the ATS3080 is in proper working order, insert it into
the device correctly or assemble the device correctly,
à"Positioning the bundle" on page14
fIn the event of an unsuccessful manual function check,
send the ATS3080 to the manufacturer, à"Contact
data" on page5

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Maintenance
18
7.2.1 Important notes
CAUTION
Crush hazard when jaws close.
fDo not insert fingers between upper and lower jaws.
fAlways keep the power pack 3080 switched off during
troubleshooting.
CAUTION
Crush hazard due to moving/rotating parts when
service covers are open.
fAlways keep the power pack 3080 switched off during
troubleshooting.
7.2.2 Performing a reset
A mechanical reset of the ATS3080 is required after a
malfunction. The electrical reset occurs automatically.
Tools needed
• Tie head puller
Performing a reset
1 2
3
4
5
6
fClose the cover 2 .
fPush the release lever 4 in the direction of the jaws.
;The jaws 1 and 5 open.
fLightly press together the jaws 1 and 5 at the jaw
receiver (see arrows).
;The tie heads are transported into the end cap.
fInsert the tie head puller 6 and turn by 90°.
fUse the tie head puller 6 to remove a tie head.
fPush the reset lever 3 twice all the way up to the stop.
8 Maintenance
8.1 Important notes
Regular servicing is essential in order to ensure that the
ATS3080 remains in proper working order, à"Maintenance
schedule" on page19.
CAUTION
Crush hazard when jaws close.
fDo not insert fingers between upper and lower jaws.
fAlways keep the power pack 3080 switched off during
maintenance work.
CAUTION
Crush hazard due to moving/rotating parts when
service covers are open.
fAlways keep the power pack 3080 switched off during
maintenance work.
8.2 Accessories and extras
Accessories and extras can be ordered directly from your
national HellermannTyton representative, àseparate spare
parts list.
Name Article number
Operating Instructions 102-01002
Power pack 3080 102-00100
Power cable 1.8 m 102-00011
Connecting cable, 2 m 123-90052
Screwdriver 2mm Allen screw 102-01103
Screwdriver PH0 50 102-01105
Tie head puller 102-01110
Limit 80 102-10064
Bench mount kit movable 3080 102-00040
Bench mount kit, horizontal, 3080 102-00041
Bench mount kit automatic 3080 102-00042
Overhead suspension 3080 102-00050
8.3 Servicing by manufacturer
It is advisable to have the ATS3080 serviced by
HellermannTyton once a year or after every approx. 1 million
bindings.
Service contact addresses for all countries are posted on the
website: www.HellermannTyton.com

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Maintenance
19
8.4 Maintenance schedule
WHEN? WHO? WHAT AND HOW?
Daily Setup specialist fBlow out the end cap with compressed air.
fCheck jaws for secure position.
8.5 Repair
NOTE
fAlways perform a reset before commencing repair work,
à"Performing a reset" on page18.
8.5.1 Clean end cap
Required tool
• Tie head puller
• Screwdriver PH0 50
Clean end cap
1
2
3
4
fLightly press together the jaws at the jaw receiver (see
arrows).
;The tie heads are transported into the end cap 2 .
fInsert the tie head puller 4 and turn by 90°.
fRemove the tie heads from the end cap 2 .
fLoosen the screws 3 of the end cap.
fRemove the end cap 2 .
fDismantle the end cap 2 and clean with compressed air
or a brush, à"Check and replace the ribbon knife" on
page21
fBlow the front area of the ATS3080 with compressed air.
5
6
fEnsure that the ribbon knife 5 and the levers of the
ribbon knife 6 are in the open position (down).
fInsert the end cap 2 and use the screws 3 to secure.
fEnsure that you do not cause any damage when
inserting the two pins 1 in the end area.
NOTE
Damage to the pins 1 will cause the ATS3080 to
malfunction.
8.5.2 Check jaws, upper jaw flap and lower jaw flap
Required tool
• Screwdriver 2mm Allen screw
Check jaws, upper jaw flap and lower jaw flap
2
3
4
1
fRemove the two jaws 1 and 4 from the ATS3080 ,
à"Assemble jaws" on page12
fCheck the jaws and the upper jaw flap 2 and lower jaw
flap 3 for wear or chipping.
fIn the event of wear or chipping, insert new jaws.

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002
Maintenance
20
fIn the event of wear or chipping, replace the upper jaw
flap 2 and the lower jaw flap 3 , à"Replace upper jaw
flap and lower jaw flap" on page20
8.5.3 Replace upper jaw flap and lower jaw flap
Required tools and resources
• Screwdriver PH0 50
• Loctite 243 (optionally available from HellermannTyton)
Replace lower jaw flap and upper jaw flap of
jawdiameter 30
7
8
5
2
4
3
1
2
6
6
fLoosen the screws 6 on the upper and lower jaw.
fRemove the jaw halves 7 and 8 .
fRemove the pin 1 on the upper jaw flap 3 .
fRemove the pin 5 on the lower jaw flap 4 .
fRemove the upper jaw flap 3 and the lower jaw flap 4 .
fRemove the springs 2 .
fInsert the springs 2 into the new upper jaw flap 3 and
the new lower jaw flap 4 .
fInsert the upper jaw flap 3 into the upper half of the
jaw and secure with the pin 1 .
fInsert the lower jaw flap 4 into the lower half of the jaw
and secure with the pin 5 .
fAttach the jaw halves 7 and 8 .
fApply a drop of Loctite 243 to the thread of each of the
screws 6 .
fInsert the screws 6 and tighten.
Replace lower jaw flap and upper jaw flap of
jawdiameter 50
7
8
5
2
4
3
1
2
6
6
fLoosen the screws 6 on the upper and lower jaw.
fRemove the jaw halves 7 and 8 .
fRemove the pin 1 on the upper jaw flap 3 .
fRemove the pin 5 on the lower jaw flap 4 .
fRemove the upper jaw flap 3 and the lower jaw flap 4 .
fRemove the springs 2 .
fInsert the springs 2 into the new upper jaw flap 3 and
the new lower jaw flap 4 .
fInsert the upper jaw flap 3 into the upper half of the
jaw and secure with the pin 1 .
fInsert the lower jaw flap 4 into the lower half of the jaw
and secure with the pin 5 .
fAttach the jaw halves 7 and 8 .
fApply a drop of Loctite 243 to the thread of each of the
screws 6 .
fInsert the screws 6 and tighten.