Hellermann Tyton Autotool 2000 CPK User manual

Autotool 2000 CPK
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GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTRJPKOZH

AT2000 CPK • Operating Instructions • 04-2015 • 106-29004 3
GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTRJPKOZH
Table of contents
1 Notes for the user .......................5
1.1 Information about the product ............5
1.2 Warranty .............................5
1.3 Contact data ..........................5
1.4 Information about these
Operating Instructions ...................5
1.5 Copyright and intellectual property rights.....5
1.6 Keeping and dissemination of the
Operating Instructions ...................5
1.7 Target group of these Operating Instructions ..5
1.8 General information.....................5
1.9 Conventions adopted in these Operating
Instructions ...........................6
1.9.1 Classification of the precautionary notices ....6
1.9.2 Other notational conventions .............6
2 Safety warnings .........................6
2.1 General power tool safety warnings.........6
2.1.1 Work area safety .......................6
2.1.2 Electrical safety ........................6
2.1.3 Personal safety.........................7
2.1.4 Power tool use and care .................7
2.1.5 Servicing .............................7
2.2 Intended use ..........................8
2.3 Misuse...............................8
2.4 Personnel qualification...................8
2.4.1 Specialist personnel for operation ..........8
2.4.2 Specialist personnel for maintenance and
servicing .............................8
2.4.3 Authorised person for low-voltage
electricalequipment ....................8
2.4.4 Authorised specialist for repair and testing....8
2.5 Underlying hazards associated with use
ofthedevice ..........................8
2.5.1 Cleanliness at the workplace ..............8
2.5.2 Spare parts and accessories ...............8
3 Design and function ......................9
3.1 Overview of the device ..................9
3.1.1 Scope of supply ........................9
3.2 Checking scope of supply ................9
3.2.1 AT2000 CPK .........................10
3.2.2 Power pack CPK ......................10
3.3 Functional description ..................11
3.4 Transporting the device .................11
3.5 Disposal.............................11
4 Assembly .............................11
4.1 Installing accessories ...................11
4.2 Connecting the device ..................11
5 Operation .............................12
5.1 Switching on .........................12
5.2 Switching off .........................12
5.3 Loading cable ties .....................12
5.4 Positioning and binding items for bundling ..12
5.4.1 Emptying waste container ...............13
6 Service menu ..........................13
6.1 Navigation...........................13
6.2 Start menu ..........................13
6.3 Main menu ..........................14
6.4 Languages menu ......................14
6.5 Status menu .........................14
6.6 Settings menu ........................14
6.6.1 Force level ...........................14
6.6.2 Quality..............................15
6.6.3 Check of binding ......................15
6.6.4 Interruption front sensor ................15
6.6.5 Date / time ..........................15
6.7 Contact menu ........................15
7 HT Data Management ...................16
7.1 First steps ...........................16
7.2 Access levels .........................16
7.2.1 Rights for access levels..................16
7.3 Start page ...........................17
7.4 Entering password.....................17
7.5 Selecting a language ...................17
7.6 Synchronising time and date .............18
7.7 Binding menu ........................18
7.7.1 Changing binding parameter settings.......18
7.7.2 Reading binding information .............18
7.8 Service menu.........................18
7.8.1 Changing other parameter settings ........18
7.8.2 Changing the access code in the
AT2000 CPK .........................18
7.9 Memory menu........................19
7.9.1 Refreshing memory status ...............19
7.9.2 Selecting bindings .....................19
7.9.3 Selecting messages ....................19
7.9.4 Exporting process data. . . . . . . . . . . . . . . . . .19

AT2000 CPK• Operating Instructions • 04-2015 • 106-29004 4
7.10 Update menu ........................20
7.10.1 Change password .....................20
7.10.2 Firmware update ......................20
7.10.3 Binding parameters update ..............20
7.10.4 Update additional languages .............21
7.11 Export process data via power pack CPK ....21
7.11.1 Convert CSV file.......................21
8 Troubleshooting ........................22
8.1 Important notes.......................22
8.2 Display messages......................22
8.3 Possible malfunctions...................24
8.3.1 Troubleshooting a cable-tie malfunction. . . . .25
8.3.2 Changing back-up battery ...............25
9 Servicing..............................26
9.1 Important notes.......................26
9.2 Spare parts and accessories ..............26
9.2.1 Spare parts ..........................26
9.2.2 Accessories ..........................26
9.3 Servicing by manufacturer ...............26
9.4 Maintenance schedule..................26
9.5 Maintenance jobs .....................27
9.5.1 Checking top jaw. . . . . . . . . . . . . . . . . . . . . .27
9.5.2 Changing top jaw .....................27
9.5.3 Check end cap........................27
9.5.4 Checking tie advancer ..................28
9.5.5 Changing tie advancer..................28
10 Technical data .........................29
10.1 AT2000 CPK .........................29
10.2 Power pack CPK ......................29
10.3 Noise and vibration information...........29
EC Declaration of Conformity................543

AT2000 CPK • Operating Instructions • 04-2015 • 106-29004
Notes for the user
5
GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTRJPKOZH
1 Notes for the user
These Operating Instructions are very important for correct
use of the device.
They contain important information and safety instruc-
tions that will enable you to utilise the product correctly
and economically for its intended use.
The instructions help avoid hazards, reduce repair costs
and downtimes, and enhance the dependability and
durability of the device.
Non-compliance of any nature whatsoever can lead to
accidents with fatal consequences, injury or damage to
property.
1.1 Information about the product
Product designation: AT2000 CPK
Article number: 106-29004
1.2 Warranty
The warranty is in accordance with statutory require-
ments. Warranty entitlement applies only in the country
in which the device was originally purchased.
Batteries, fuses and light sources are not covered by the
warranty.
1.3 Contact data
The manufacturer of the product described in these
Operating Instructions is:
HellermannTyton GmbH
Grosser Moorweg 45
D-25436 Tornesch, Germany
Tel. [phone]
www.HellermannTyton.de
[e-mail]
1.4 Information about these Operating Instructions
Last update: April 02, 2015
1.5 Copyright and intellectual property rights
The manufacturer retains the copyright to these Operating
Instructions. Under no circumstances may these
instructions be reproduced or electronically processed,
replicated or disseminated, in whole or in part, without
the prior written consent of HellermannTyton GmbH
(hereinafter referred to as HellermannTyton). Any breach
or infringement of these stipulations will result in liability
for damages.
1.6 Keeping and dissemination of the Operating
Instructions
These Operating Instructions must be kept in the
immediate vicinity of the workplace and must be
available at all times to all operating personnel.
Theoperating company shall inform the operating
personnel of the location of these Operating Instructions.
The operating company shall obtain replacement from
the manufacturer if these Operating Instructions are,
become or are rendered no longer easily legible.
If the device is acquired by or sold on to a third party the
following documents must be handed over to the new
owner:
• These Operating Instructions
• Documents relating to repair work
• Logs of repair work undertaken
fProtect these Operating Instructions from moisture,
direct sunlight and extreme heat.
1.7 Target group of these Operating Instructions
These Operating Instructions must be read and complied
with by every person charged with any of the following
tasks:
• Assembly
• Operation
• Servicing
• Repair
• Fault rectification
1.8 General information
All accompanying drawings are not covered by the change
service.

AT2000 CPK• Operating Instructions • 04-2015 • 106-29004
Safety warnings
6
1.9 Conventions adopted in these Operating
Instructions
1.9.1 Classification of the precautionary notices
Precautionary notices in these Operating Instructions
draw attention to hazards associated with use of the
device and indicate how they can be avoided.
The precautionary notices are subdivided into three
groups according to the severity of the potential hazard:
DANGER
Texts accompanied by the signal word "DANGER" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, will cause death or severe
injury.
WARNING
Texts accompanied by the signal word "WARNING" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, can cause death or serious
injury.
CAUTION
Texts accompanied by the signal word "CAUTION" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, can cause slight or serious
injury.
1.9.2 Other notational conventions
fIndicates an instruction
• Indicates an item in a bulleted list
;Indicates the result of an action
This text highlight is used for names of menus,
clickable on-screen buttons, pushbuttons and switches.
This text highlight is used for display messages.
àThis text highlight is used for cross-references.
NOTE
Texts accompanied by the signal word "NOTE" indicate
situations which, in the event of non-compliance with the
appropriate precautions, can cause damage to the device
orthe surroundings.
Texts accompanied by this symbol contain information about
environmental protection.
Texts accompanied by this symbol contain useful additional
information.
2 Safety warnings
2.1 General power tool safety warnings
The safety warnings in this section contain general power
tool safety warnings to be set out verbatim in the Operating
Instructions as required by EN 60745. Consequently, some
instructions might not be relevant for the AT2000 CPK.
WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious
injury.
Save all safety warnings and other instructions for
future reference. The term "power tool" in the
warnings refers to your mains-operated (corded) power
tool or battery-operated (cordless) power tool.
2.1.1 Work area safety
a) Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c) Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose
control.
2.1.2 Electrical safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk
of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keepcord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.

AT2000 CPK • Operating Instructions • 04-2015 • 106-29004
Safety warnings
7
GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTRJPKOZH
2.1.3 Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal
injuries.
c) Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
2.1.4 Power tool use and care
a) Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children.
Do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc.
inaccordance with these instructions, taking into
account the working conditions and the work to
beperformed. Use of the power tool for operations
different from those intended could result in a hazardous
situation.
2.1.5 Servicing
Have your power tool serviced by a qualified repair
person using only identical replacement parts.
Thiswill ensure that the safety of the power tool is
maintained.

AT2000 CPK• Operating Instructions • 04-2015 • 106-29004
Safety warnings
8
2.2 Intended use
Use the device only when it is in full working order
andsafe, always be safety-conscious and aware of the
hazards.
The AT2000 CPK is suitable for and intended for the
following uses:
• Automatic binding of bundles up to a diameter of
max.20 mm
• For indoor use only
• Industrial use
2.3 Misuse
Use other than as stated in the section entitled "Intended
use" is misuse. The operator of the device bears sole
responsibility for injury and damage resulting from misuse.
The following are specifically prohibited:
• Use with faulty parts
• Use in explosive environments or in the presence of a fire
hazard
• Use outdoors
• Use in high humidity and/or direct sunlight
• Simultaneous use by two or more persons
• Unauthorised alterations and modifications to the device
and its component parts without the prior consent of
HellermannTyton
• Use of spare parts and accessories not tested and
approved beforehand by HellermannTyton
• Operation of the device without transparent covers fitted
at the gate
2.4 Personnel qualification
Under-age persons and trainees are permitted to use the
device only under the supervision of an experienced
specialist and only with the express permission of the
operating company.
2.4.1 Specialist personnel for operation
The tasks and authorisations assigned to specialist
personnel for extended operation are as follows:
• Operation of the device
• Rectification of faults or, as applicable, initiation of
measures for the rectification of faults
• Cleaning of the device
These individuals have the specialist training or practical
experience that will ensure correct handling.
2.4.2 Specialist personnel for maintenance and
servicing
Always have maintenance and servicing carries out by
duly qualified specialist personnel. These individuals have
the specialist training that affords sucient knowledge
of the device for them to judge when it is in safe working
order.
These individuals are also familiar with the following
rules and regulations:
• Applicable national health and safety regulations
• Accident prevention regulations
• Generally accepted rules of engineering practice
(e.g.employers' liability insurance association codes,
DINstandards, VDE regulations, technical rules of other
European Union member states or other states party
tothe Agreement on the European Economic Area).
2.4.3 Authorised person for low-voltage electrical
equipment
Always have work on the electrical supply and on parts
that are live when the device is in operation carried out
by a person duly authorised to work on low-voltage
electrical equipment.
2.4.4 Authorised specialist for repair and testing
Only service technicians from HellermannTyton are
permitted to carry out repairs and safety checks.
2.5 Underlying hazards associated with use of the
device
2.5.1 Cleanliness at the workplace
Orderliness, good lighting and cleanliness at the work-
place all help to make work easier, minimise hazards and
reduce the risk of injury.
Always comply with the following principles of
orderliness and cleanliness at the workplace:
fTidy tools away as soon as they are no longer needed.
fAvoid trips (e.g. immediately dispose of waste by placing
it in the containers provided for the purpose).
fImmediately remove spillages of grease, oil and other
liquids.
fClean smears off the controls.
2.5.2 Spare parts and accessories
fIt is advisable to use only OEM spare parts.
fAfter parts have been replaced, always make sure that
everything is in full working order.
fUse only accessories approved by HellermannTyton.
Accessories can affect the way in which the device
works.

AT2000 CPK • Operating Instructions • 04-2015 • 106-29004
Design and function
9
GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTRJPKOZH
3 Design and function
3.1 Overview of the device
3.1.1 Scope of supply
Data Signal Power
AT2000 CPK Power Pack
198 2
35 467
1
1 AT2000 CPK
2 Case, complete with 2 keys
3 Quick guide
4 Data CD with Operating Instructions
5 USB cable for connecting power pack CPK and PC (separate delivery)
6 Connecting cable for connecting power pack CPK and AT2000 CPK
7 Power pack CPK (separate delivery)
8 Power cord (separate delivery)
9 Tie advancer
The serial number is inside the AT2000 CPK. It is visible when
the gate is open.
3.2 Checking scope of supply
fCheck that nothing is missing and that there are no
visible signs of damage in transit or other damage. Have
damage confirmed by the freight forwarder and notify
HellermannTyton immediately in writing.

AT2000 CPK• Operating Instructions • 04-2015 • 106-29004
Design and function
10
3.2.1 AT2000 CPK
8 6 5 47
12
3
2
11
10
9
1
2
1 Release button for front cover
2 Trigger for bandoleer cutter
3 Socket for connection to power pack CPK
4 Enter button for confirming a selection
5 Select and reset button for selecting a menu
6 Signal LED:
Green: AT2000 CPK connected and ready
Red: Fault
7 Trigger
8 Waste container
9 Display with touch-sensitive controls
10 End cap with front sensor, top and bottom jaws
11 Release button for gate
12 Cable ties
3.2.2 Power pack CPK
Data Signal Power
6
2345
1
3
1 Main switch
2 Power LED:
Green: Power pack CPK switched on
3 Signal LED:
Green: AT2000 CPK connected and ready
Red: Fault
Yellow: Binding cycle active
Blue: Navigation in main menu, binding not possible
4 Data LED:
Green: PC connected; AT2000 CPK connected; USB memory stick found; USB
memory stick can be removed
Red/green flashing: Data are being written to the USB memory stick
5 USB port for exporting process data to USB memory stick
6 Socket for connection to AT2000 CPK
Last Tie Error Busy
External
max. 250V~
4
15
2
3
4
1 Socket for serial interface (article No. 106-00110 only)
2 Socket for foot-operated switch (article No. 120-00065 only)
3 USB port for connection to PC
4 Socket for power supply
5 Sockets for external sensors (article No. 106-00110 only):
Last Tie: Sensor input signal
Busy: Busy output signal
Error: Error output signal

AT2000 CPK • Operating Instructions • 04-2015 • 106-29004
Assembly
11
GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTRJPKOZH
3.3 Functional description
The AT2000 CPK is an electrically powered system
forbundling electrical wires, for example, and for
securing parts of various kinds with T18RA cable ties,
100mm×2.5 mm × 1 mm (L×W × T).
Force and quality of the binding can be software-
controlled or set by means of the display on the device.
The items to be bundled have to be positioned between
the jaws and against the end cap. The device then closes
the tie as soon as the trigger is pressed.
If a fault occurs, messages appear on the display to
stepthe user through the recommended fault-diagnosis
routine.
Process data of various kinds are collected during use.
These data can be analysed by PC software and used to
document process capability, for example. In addition,
the operator is notified if the tension force exceeds the
preset.
The AT2000 CPK can be integrated into automatic systems
by means of a serial interface on the power pack CPK.
3.4 Transporting the device
fAlways use the case that comes with the device to
transport the AT2000 CPK.
3.5 Disposal
End-of-life (EOL) disposal of the device and individual
subassemblies and the disposal of consumables and
auxiliaries are subject in part to statutory regulations.
Detailed information is available on request from the
appropriate authorities (e.g. regional or national water
boards or environmental authorities).
fDispose of packaging materials.
Always dispose of packaging materials in accordance with
the currently valid materials-disposal and environmental-
protection regulations.
fAlways take materials for disposal to certified collection
points.
fContact the manufacturer if there is any uncertainty
regarding disposal.
4 Assembly
4.1 Installing accessories
fAlways proceed in accordance with the instructions
supplied with the accessory in question.
4.2 Connecting the device
Last Tie Error Busy
External
5
fConnect the power pack CPK to the power-supply outlet.
Data Signal Power
AT2000 CPK Power Pack
6
fConnect the power pack CPK to the AT2000 CPK.

AT2000 CPK• Operating Instructions • 04-2015 • 106-29004
Operation
12
5 Operation
5.1 Switching on
fThe power-supply outlet must be readily accessible so
that the system can be de-energised if the need arises.
fKeep the main switch OFF when the AT2000 CPK is not
in use and when a change is to be made.
fSwitch the power pack CPK ON at the main switch.
;The Signal and Power LEDs on the power pack CPK
show green.
;The Status LED on the AT2000 CPK shows green.
;The welcome screen appears on the display:
Autotool 2000 CPK
7
;The device is ready for use.
5.2 Switching off
fSwitch the main switch on the power pack CPK OFF.
5.3 Loading cable ties
1 2
3
8
fInsert cable ties 1parallel with the drum. Make sure that
cable-tieheads 2are facing up.
fPress trigger3.
;If there are no cable ties in the device three blank shots
are fired.
5.4 Positioning and binding items for bundling
fSet the Force level and/or Quality parameters,
à„Settings menu“ on page14 or à„Changing
binding parameter settings“ on page18.
fCheck the time and date; set if necessary,
à„Date / time“ on page15.
The device is suitable for the following bundle geometries:
42 mm
20 mm
1
2
3
9
The distance from end cap1to flat2must be at least
42mm and bundle3can be no more than 20mm in
diameter.
CAUTION
Crush hazard when jaws close.
fDo not insert fingers between top and bottom jaws and
do not keep your finger on the trigger.
fAlways keep the power pack CPK switched OFF when
clearing a blockage.
1
3
2
10
fCentre bundle 1in line with end-cap screws3. Space
adjacent cable ties at least 10 mm apart.
fPress trigger2.
;Bundle 1is secured by the cable tie.

AT2000 CPK • Operating Instructions • 04-2015 • 106-29004
Service menu
13
GBDEFRESPTITNLDKNOSEFIPLCZHUSIROTRJPKOZH
5.4.1 Emptying waste container
The waste container has to be emptied after a maximum
of 120 bindings at a bundle diameter of 3mm.
1
11
fPull waste container 1in the direction indicated by the
arrow and empty the container.
fClose waste container 1.
6 Service menu
The AT2000 CPK has a Service menu for setting and
checking many functions.
The menu covers:
• Language setting
• Device status
• Settings
• Contact
6.1 Navigation
The controls for navigating in the menu of the AT2000 CPK
are as follows:
Main menu
Languages
Status
Settings
Contact
Back
1
2
3
32
1 Enter button for confirming a selection
2 Select and reset button for selecting a menu
3 Green marker to indicate which menu has been selected
fPress Select button 2to select menu 3of your choice.
fPress Enter button 1.
;The menu you selected appears on the display.
6.2 Start menu
fSwitch the AT2000 CPK ON, à„Switching on“ on
page12.
;Wait approximately 5 seconds for the Start menu to
appear on the display.
Menu
Reset
1
2
3
4
5
1
33
The green highlight indicates the current force level 1.

AT2000 CPK• Operating Instructions • 04-2015 • 106-29004
Service menu
14
6.3 Main menu
Bindings cannot be triggered while you are navigating in the
main menu. The Signal LED on the power pack CPK shows
blue.
fPress the Enter button.
;The Main menu appears on the display.
Main menu
Languages
Status
Settings
Contact
Back
34
6.4 Languages menu
You use the Languages menu to select the language for
the menus.
Deutsch
English
Italiano
Français
Türkçe
Polski
Español
Languages
35
fUse the Select button to select the language of your
choice.
fPress the Enter button.
;The display switches to the language you selected.
6.5 Status menu
The Status menu shows you the following status readings.
00070725
1.17
1.04
00000013
26
04.07.2013
32
0000000
Counter reading
Tool software
Power-pack SW
Serial number
Temperature
Last service
Humidity
Cntr.rdng.lastSer
Status
36
6.6 Settings menu
You use the Settings menu to set important parameters
of the AT2000 CPK.
Access to the Settings menu is protected by a three-digit
access code that can be changed in the HT Data Manage-
ment software, à„Changing the access code in the
AT2000 CPK“ on page18. The default access code is 000.
fUse the Select button in the Main menu to select the
Settings menu.
fPress the Enter button.
;The prompt for the access code appears on the display.
000Access code
Settings
37
fUse the Select button to enter each digit of the access
code.
fPress the Enter button to confirm each digit.
;The Settings menu appears on the display.
Settings
Force level
Quality
Interruption front sensor
Date / Time
Check of binding
Back
38
6.6.1 Force level
The Force level setting corresponds to the force applied
by the AT2000 CPK when binding, and it can be set
from Level1 (lowest force) to Level 5 (highest force).
Settings
Force level
Level 1
Level 2
Level 3
Level 4
Back
Level 5
39
fUse the Select button to select the force level of your
choice.
fPress the Enter button.
;The setting changes to the level you selected.

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6.6.2 Quality
The Quality setting corresponds to the quality of binding
and it can be set from Level1 (lowest quality) to Level 3
(highest quality). The higher the quality the longer the
cycle time, so the bundle has more time to settle.
Settings
Quality
Level 1
Level 2
Level 3
Back
40
fUse the Select button to select the quality of your choice.
fPress the Enter button.
;The setting changes to the quality you selected.
6.6.3 Check of binding
The Check of binding setting enables you to decide
whether or not the Error, binding force
message appears on the display, à„Display messages“
on page22.
Check of binding
Off
Error notification
Acknowledgement
Back
Settings
42
fUse the Select button to select the option of your choice.
fPress the Enter button.
;The setting changes to the option you selected.
Setting Meaning
Off The Error, binding force message does
not appear on the display.
Notification The Error, binding force message appears
when applicable but does not require confirmation.
Confirmation The Error, binding force message appears
when applicable and requires confirmation.
Thenext binding is not possible until the trigger
has been pulled to confirm the message.
6.6.4 Interruption front sensor
The Interruption front sensor setting enables you to
decide how long the front sensor can remain busy
without the Error, front cap message appearing on the
display. This function is intended for use with the device
integrated into an automatic system.
0.0 sec.
0.3 sec.
0.5 sec.
0.7 sec.
0.9 sec.
Settings
Interruption front sensor
Level 1
Level 2
Level 3
Level 4
Back
Level 5
41
fUse the Select button to select the level of your choice.
fPress the Enter button.
;The setting changes to the option you selected.
6.6.5 Date / time
You can set the Date / time for process documentation.
18.02.15
10:23
Settings
Date
Clock time
63
fUse the Select button to change the date and time,
asapplicable.
fPress the Enter button to confirm each digit.
;The setting changes to the option you selected.
Date and time can also be synchronised with the PC date
andtime, à„Synchronising time and date“ on page18.
6.7 Contact menu
The Contact menu shows you the current website with
country-specific contact data.
www.HellermannTyton.com
Contact
43

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HT Data Management
16
7 HT Data Management
The HT Data Management software enables you to:
• Update the software for the power pack CPK and the
AT2000 CPK.
• Export production data.
• Change parameter settings.
System requirements: Windows 7 or higher.
7.1 First steps
fCopy the HT Data Management software to the hard
drive of a PC.
fSwitch the AT2000 CPK ON, à„Switching on“ on
page12.
Last Tie Error Busy
External
1
12
fConnect the PC to the power pack CPK with USB cable 1
provided for the purpose.
fLaunch the HT Data Management software.
;The HT Data Management start page appears on the
screen, à„Start page“ on page17.
7.2 Access levels
There are two access levels. Each level permits access to
the features available on the lower levels:
• Operator level
• Setup-specialist level
7.2.1 Rights for access levels
Start page/Binding menu
Function
Level
Binding
information
Define
binding
parameter
settings
Change
language
Synchronise
with PC
time
Operator Read No Yes Yes
Setup
specialist
Read Yes Yes Yes
Service menu
Function
Level
Change service
data
Change
parameters
Change access
code
Operator No No No
Setup
specialist
No Yes Yes
Memory menu
Function
Level
Export data Delete memory
Operator Yes No
Setup
specialist
Yes No
Update menu
Function
Level
Perform updates Change access code
Operator No No
Setup
specialist
Yes Yes

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7.3 Start page
4
6
5
1
7
3
2
44
1 Entry box for password for access level
2 HT Data Management version information and date of issue
3 Language setting
4 Connection status (green = connection is active) and software versions
5 Time and date synchronisation
6 Menus
7 Status of the AT2000 CPK: Blue (navigation in main menu in progress,
bindingnotpossible); green (ready)
7.4 Entering password
The password consists of four characters and the default
setting is 0000.
fEnter the password.
fClick on Confirm.
;The Menu view depends on the access rights,
à„Access levels“ on page16. Certain fields can be
greyed, hidden or active, depending on the access level.
7.5 Selecting a language
fOpen the drop-down Languages menu.
fSelect the language of your choice.
;The display language changes to the option you selected.
19 different languages are supported at this time.

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HT Data Management
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7.6 Synchronising time and date
fClick on Synchronise with PC time.
;Time and date are synchronised with the PC connected
to the device.
Time and date are saved in the power pack CPK and have to
be rechecked if the power pack CPK is subsequently
changed.
7.7 Binding menu
7.7.1 Changing binding parameter settings
Change the settings for the Force level and/or Quality
parameters.
;The parameter settings are changed and the new
settings are transmitted to the AT2000 CPK.
If force level and/or quality are changed at the
AT2000 CPK (see à„Settings menu“ on page14),
the new values have to be uploaded to the HT Data
Management software.
fClick on the Fetch data from tool button.
;The settings from the AT2000 CPK are uploaded to the
HT Data Management software.
7.7.2 Reading binding information
Binding information shows the process data of the last
binding performed with the AT2000 CPK in connected
status.
7.8 Service menu
2
1
56 34
45
1 Interruption front sensor
2 "Check of binding" setting
3 Send data to tool (AT2000 CPK)
4 Tool access code (AT2000 CPK)
5 Refresh
6 Information for HellermannTyton service
7.8.1 Changing other parameter settings
fChange the settings for the Interruption front sensor
(level 1-5) and/or Standby time (level 1-3) parameters.
fClick on Send data to tool.
;The parameter settings are changed and the new
settings are transmitted to the AT2000 CPK.
7.8.2 Changing the access code in the AT2000 CPK
fEnter the new code at Tool code. The code is a three-
digit number and the default setting is 000.
fClick on Send data to tool.
;The access code is changed and transmitted to the
AT2000 CPK.
For details of the procedure for changing the password in the
HT Data Management software, à„Change password“ on
page20.

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7.9 Memory menu
1
2
345
46
1 Refresh memory status
2 Select messages
3 Open created file
4 Select binding data
5 Export messages and binding data
7.9.1 Refreshing memory status
Number of data records in memory, number of bindings
in memory, and number of error messages.
fClick on the Refresh button.
;The current values appear in the corresponding fields.
7.9.2 Selecting bindings
Select the binding data to be exported. Possible choices
of binding data for export could be errors or parameter-
setting changes, for example.
It is advisable to set a filter to restrict the choice if the volume
of data involved is large.
fRestrict the binding data for export by setting a
Frombinding No. and a To binding No. as a filter.
7.9.3 Selecting messages
Select the messages to be exported.
It is advisable to set a filter to restrict the choice if the volume
of data involved is large.
fRestrict the messages for export by setting a From
message No. and a To message No. as a filter.
7.9.4 Exporting process data
The data are not deleted after they have been exported.
A Data elds have not been initialised
message is issued if the process data have not been
refreshed.
fClick on the Refresh button, à„Refreshing memory
status“ on page19.
fClick on Export.
;A Windows pop-up opens.
fDefine the path for saving the CSV file.
fClick on Save.
;The bindings and messages are exported from the
AT2000 CPK and saved. The progress bar shows progress
of the data transfer in %. When export completes the
name of the saved file appears in File loaded.
fClick on open.
;The CSV file containing the exported data is opened.

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7.10 Update menu
1
2
3
4
47
1 Change password
2 Firmware update
3 Binding parameters update
4 Update additional languages
7.10.1 Change password
The password consists of four characters and the default
setting is 0000. HellermannTyton recommends setting an
alphanumeric password that includes at least one special
character.
fClick on Change.
;A Windows pop-up opens.
fEnter the current password and click on OK to confirm.
fEnter the new password and click on OK to confirm.
fRe-enter the new password and click on OK to confirm.
;The password is changed.
7.10.2 Firmware update
A firmware update includes an update for many languages.
Languages such as Asiatic languages that do not use the
Latin alphabet have to be updated separately,
à„Update additional languages“ on page21.
fClick on Firmware update power pack CPK.
or
fClick on Firmware update tool.
There are separate HEX files for the AT2000 CPK and the
power pack CPK.
;A Windows pop-up opens.
fSelect the appropriate HEX file.
fClick on Open to confirm.
;The Start upload button appears on the screen.
fClick on Start upload.
;The new firmware is uploaded to the AT2000 CPK.
7.10.3 Binding parameters update
fClick on Load from file.
;The name of the file appears in File loaded:
(TXTfileprovided by HellermannTyton).
fClick on Send to tool.
;The new binding parameters are uploaded to the
AT2000 CPK. The progress bar shows progress of the
data transfer in %.