Hellermann Tyton Autotool 2000 CPK User manual

Autotool 2000
TOC-Cover
Automation Instructions
Automatisierungsanleitung

2
US
English
DE
Deutsch
Automation Instructions 3
Automatisierungsanleitung 37

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Automation Instructions CPK • 10-2015 •106-29009 3
Automation Instructions
Table of contents
1 Notes for the user .......................... 5
1.1 Information about these instructions . . . . . . . . . . . . . . . 5
1.2 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Contact data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Copyright and intellectual property rights. . . . . . . . . . . . 5
1.5 Keeping and dissemination of these instructions. . . . . . . 5
1.6 Target group of these instructions . . . . . . . . . . . . . . . . . 5
1.7 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8 Conventions adopted in these instructions . . . . . . . . . . . 5
1.8.1 Classification of the precautionary notices . . . . . . . . . . . 5
1.8.2 Other notational conventions. . . . . . . . . . . . . . . . . . . . . 5
2 Safety warnings ........................... 6
2.1 General power tool safety warnings . . . . . . . . . . . . . . . . 6
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Personnel qualification . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4.1 Specialist personnel for operation. . . . . . . . . . . . . . . . . . 6
2.4.2 Specialist personnel for maintenance and servicing. . . . . 6
2.4.3 Authorized person for low-voltage electrical equipment . 6
2.4.4 Authorized specialist for repair and testing . . . . . . . . . . . 6
2.5 Underlying hazards associated with use of the tool or
product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5.1 Cleanliness at the workplace . . . . . . . . . . . . . . . . . . . . . 7
2.5.2 Spare parts and accessories . . . . . . . . . . . . . . . . . . . . . . 7
3 Functional description....................... 7
3.1 AT2000 CPK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Power pack with control box . . . . . . . . . . . . . . . . . . . . . 7
3.3 Bench mount kit CPK . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Overhead suspension CPK . . . . . . . . . . . . . . . . . . . . . . . 8
3.5 Robot adapter CPK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.6.1 Deflector hanger CPK. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.6.2 Bandoleer cutter CPK . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.6.3 Stand-off HH20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Transport, accessories, spare parts and storage ... 9
4.1 Transporting the device . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2 Accessories and spare parts . . . . . . . . . . . . . . . . . . . . . . 9
4.3 Take-back. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.5 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.5.1 Tool and power pack with control box . . . . . . . . . . . . . 10
4.5.2 Cable ties and cable-tie reels . . . . . . . . . . . . . . . . . . . . 10
5 Installation .............................. 11
5.1 Installing the bench mount kit CPK. . . . . . . . . . . . . . . . 11
5.1.1 Assembling the bench mount kit CPK. . . . . . . . . . . . . . 11
5.1.2 Securing the base plate . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1.3 Inserting the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1.4 Inserting the cable-tie reel . . . . . . . . . . . . . . . . . . . . . . 12
5.1.5 Connecting the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1.6 Installing the waste disposal equipment . . . . . . . . . . . . 13
5.2 Installing the overhead suspension CPK . . . . . . . . . . . . 14
5.2.1 Assembling the overhead suspension CPK . . . . . . . . . . 14
5.2.2 Installing the power pack with control box. . . . . . . . . . 15
5.2.3 Inserting the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2.4 Inserting the cable-tie reel . . . . . . . . . . . . . . . . . . . . . . 16
5.2.5 Connecting the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2.6 Disposing of waste material . . . . . . . . . . . . . . . . . . . . . 16
5.3 Installing the robot adapter CPK. . . . . . . . . . . . . . . . . . 16
5.3.1 Preparing the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.3.2 Inserting the robot adapter CPK . . . . . . . . . . . . . . . . . . 17
5.3.3 Disposing of waste material . . . . . . . . . . . . . . . . . . . . . 17
5.4 Installing the accessories . . . . . . . . . . . . . . . . . . . . . . . 18
5.4.1 Installing the deflector hanger CPK. . . . . . . . . . . . . . . . 18
5.4.2 Installing the bandoleer cutter CPK. . . . . . . . . . . . . . . . 18
5.5 Positioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.5.1 Positioning the material for bundling . . . . . . . . . . . . . . 18
5.5.2 Installing the stand-off HH20 . . . . . . . . . . . . . . . . . . . . 18
5.5.3 Geometries of materials for bundling . . . . . . . . . . . . . . 19
5.6 External material stock monitoring . . . . . . . . . . . . . . . . 19
5.7 Check of applied cable ties. . . . . . . . . . . . . . . . . . . . . . 19
6 Servicing ................................ 19
6.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.3 General servicing operations. . . . . . . . . . . . . . . . . . . . . 19
6.4 Replacing the cable-tie reel on the
bench mounting kit CPK. . . . . . . . . . . . . . . . . . . . . . . . 20
6.5 Replacing the cable-tie reel on the
overhead suspension CPK. . . . . . . . . . . . . . . . . . . . . . . 20
7 Technical data ............................ 21
7.1 AT2000 CPK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.2 Power pack with control box . . . . . . . . . . . . . . . . . . . . 22
7.2.1 Overview of interfaces, power pack with
control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.2.2 Pinout, tool socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.2.3 Pinout of serial interface, power pack with
control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.3 Bench mount kit CPK . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.3.1 BMK tool mount CPK . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.3.2 Hole pattern of BMK base plate CPK . . . . . . . . . . . . . . 26
7.3.3 BMK holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

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Automation Instructions CPK • 10-2015 •106-29009 4
7.4 Overhead suspension CPK . . . . . . . . . . . . . . . . . . . . . . 27
7.5 Robot adapter CPK. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.6 Cable-tie reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.7.1 Bandoleer cutter CPK . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.7.2 Stand-off HH20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8 Program interface ......................... 29
8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.2 Serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.2.1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.2.2 Settings of the serial interface . . . . . . . . . . . . . . . . . . . 29
8.2.3 Data format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.2.4 Overview of commands sent via serial interface
(without data) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.2.5 Overview of commands sent via serial interface
(with data) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.2.6 Overview of commands sent via serial interface
(responses from power pack with control box) . . . . . . . 31
8.3 Data logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9 Appendix ............................... 32
9.1 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.2 Accessories, bench mount kit CPK . . . . . . . . . . . . . . . . 33
9.3 Bundling clips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.4 Cable ties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.5 Cable-tie strip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

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Automation Instructions CPK • 10-2015 •106-29009
Notes for the user
5
1 Notes for the user
These instructions are very important for correct installation
of the device in automatic systems. They contain important
information and safety instructions that will enable you
toinstall the product properly and utilize it correctly and
economically for its intended use.
1.1 Information about these instructions
Use these instructions only together with the Operating
Instructions of the AT2000 CPK.
Last update: 22.12.2015
1.2 Warranty
The warranty is in accordance with statutory requirements.
Warranty entitlement applies only in the country in which
the products were originally purchased. Batteries, fuses and
light sources are not covered by the warranty.
1.3 Contact data
The manufacturer of the product described in these
instructions is:
HellermannTyton GmbH
Grosser Moorweg 45
D-25436 Tornesch, Germany
Tel. [phone]
www.HellermannTyton.de
[e-mail]
1.4 Copyright and intellectual property rights
The manufacturer retains the copyright to these instructions.
Under no circumstances may these instructions be reproduced
or electronically processed, replicated or disseminated,
inwhole or in part, without the prior written consent of
HellermannTyton GmbH (hereinafter referred to as
HellermannTyton).
Any breach or infringement of these stipulations will result in
liability for damages.
1.5 Keeping and dissemination of these
instructions
These instructions must be kept in the immediate vicinity of
the workplace and must be available at all times to all
operating personnel. The operating company shall inform
the operating personnel of the location of these instructions.
The operating company shall obtain replacement from the
manufacturer if these instructions are, become or are
rendered no longer easily legible.
If the products are acquired by or sold on to a third party the
following documents must be handed over to the new owner:
• These instructions
• Documents relating to repair work
• Logs of repair work undertaken
1.6 Target group of these instructions
These instructions must be read and complied with by every
person charged with any of the following tasks:
• Assembly
• Operation
• Servicing
• Repair
• Fault rectification
1.7 General information
All accompanying drawings are not covered by the change
service.
1.8 Conventions adopted in these instructions
1.8.1 Classification of the precautionary notices
Precautionary notices in these instructions draw attention to
hazards associated with use of the device and indicate how
they can be avoided.
Non-compliance of any nature whatsoever can lead to acci-
dents with fatal consequences, injury or damage to property.
The precautionary notices are subdivided into three groups
according to the severity of the potential hazard:
DANGER
Texts accompanied by the signal word "DANGER" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, will cause death or
severe injury.
WARNING
Texts accompanied by the signal word "WARNING" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, can cause serious injury.
CAUTION
Texts accompanied by the signal word "CAUTION" indicate
hazardous situations which, in the event of non-compliance
with the appropriate precautions, can cause slight injury.
1.8.2 Other notational conventions
fIndicates an instruction
• Indicates an item in a bulleted list
;Indicates the result of an action
àThis text highlight is used for cross-references.
NOTE
Texts accompanied by the signal word "NOTE" indicate
situations which, in the event of non-compliance with the
appropriate precautions, can cause damage to the tool or
the product.
Texts accompanied by this symbol contain information about
environmental protection.
Texts accompanied by this symbol contain useful additional
information.

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Automation Instructions CPK • 10-2015 •106-29009
Safety warnings
6
2 Safety warnings
2.1 General power tool safety warnings
The safety warnings in the Operating Instructions for the tool
also apply to operation of the tool after installation of an
automation system or device.
WARNING
Non-compliance with the safety warnings below can lead
to sever injuries, fire and electric shock.
fComply with the instructions and warnings below.
fKeep the Operating Instructions for the tool ready to
hand.
2.2 Intended use
Use the apparatus only when it is in full working order and
safe, always be safety-conscious and aware of the hazards.
The apparatus with integrated AT2000 CPK is suitable for
and intended for the following uses:
• Automatic binding of bundles up to a diameter of max.
20 mm
• For indoor use only
• Industrial use
2.3 Misuse
Use other than as stated in the section entitled "Intended
use" is misuse. The operating company responsible for use of
the apparatus bears sole responsibility for injury and damage
resulting from misuse.
The safety regulations for the AT2000 CPK (see the Operating
Instructions for the tool) apply additionally.
The following are specifically prohibited:
• Use with faulty parts
• Use in explosive environments or in the presence of a
firehazard
• Use outdoors
• Use in high humidity and/or direct sunlight
• Manipulation while processes are in progress
• Unauthorized alterations and modifications to the
apparatus and its component parts without the prior
consent of HellermannTyton
• Use of spare parts and accessories not tested and
approved beforehand by HellermannTyton
2.4 Personnel qualification
Under-age persons and trainees are permitted to use the
device only under the supervision of an experienced specialist
and only with the express permission of the operating
company.
2.4.1 Specialist personnel for operation
The tasks and authorizations assigned to specialist personnel
for extended operation are as follows:
• Operation of the products
• Rectification of faults or, as applicable, initiation of
measures for the rectification of faults
• Cleaning of the products
These individuals have the specialist training or practical
experience that will ensure correct handling.
2.4.2 Specialist personnel for maintenance and
servicing
Always have maintenance and servicing carried out by duly
qualified specialist personnel. These individuals have the
specialist training that affords sucient knowledge of the
tool or product for them to judge when it is in safe working
order.
These individuals are also familiar with the following rules
and regulations:
• Applicable national health and safety regulations
• Accident prevention regulations
• Generally accepted codes of practice, regulations and
standards
2.4.3 Authorized person for low-voltage electrical
equipment
Always have work on the electrical supply and on parts that
are live when the device is in operation carried out by a
person duly authorized to work on low-voltage electrical
equipment.
2.4.4 Authorized specialist for repair and testing
Only service technicians from HellermannTyton or service
technicians authorized by HellermannTyton are permitted to
carry out repairs and safety checks.

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Automation Instructions CPK • 10-2015 •106-29009
Functional description
7
2.5 Underlying hazards associated with use of
the tool or product
2.5.1 Cleanliness at the workplace
Orderliness, good lighting and cleanliness at the workplace
all help to make work easier and to minimize hazards and
the risk of injury.
Always comply with the following principles of orderliness
and cleanliness at the workplace:
fPut tools away as soon as they are no longer needed.
fAvoid trips (e.g. immediately dispose of waste by placing
it in the containers provided for the purpose).
fImmediately remove spillages of grease, oil and other
liquids.
fClean smears off the controls.
2.5.2 Spare parts and accessories
• Use only OEM spare parts.
• After parts have been replaced, always make sure that
everything is in full working order.
• Use only accessories approved by HellermannTyton.
Accessories can affect the way in which the tool or
product works.
3 Functional description
3.1 AT2000 CPK
3
1
2
4
1 AT2000 CPK
2 Display with touch-sensitive controls
3 Box for waste material
4 End cap with front sensor, top and bottom jaws
The tool loops the cable ties around the bundle and cuts the
excess length off the ties.
See the Operating Instructions for the tool for a description
of the AT2000 CPK.
3.2 Power pack with control box
1
3
2
4
5
1 Housing
2 Socket for foot-operated switch (required only for bench mount kit CPK)
3 USB port for connection to PC
4 Socket for power supply
5 Socket for serial interface
The power pack with control box supplies electricity to the
tool. The control box also provides a serial interface and
connections for an external sensor, enabling the tool to be
integrated into automatic systems. The status of the USB
port is shown by an indicator on the front of the power pack.

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Automation Instructions CPK • 10-2015 •106-29009
Functional description
8
See the Operating Instructions for the tool for a description
of the power pack.
Description of the connections: à„Pinout of serial interface,
power pack with control box“ on page24.
3.3 Bench mount kit CPK
3
2
1
5
4
1 BMK reel mount CPK
2 Foot-operated switch
3 BMK base plate CPK
4 BMK tool mount CPK
5 BMK relay roller
The bench mount kit CPK holds the tool in an upright
position, so the user can guide the bundle past the tool and
use the foot-operated switch to trigger tying, à„Installing
the bench mount kit CPK“ on page11.
Foot-operated switch 2can be used together with the bench
mount kit CPK for easier tying at the tool. It connects to the
power pack with control box.
3.4 Overhead suspension CPK
6
1
2
3
4
5
1 OHS counterweight
2 OHS reel mount CPK
3 OHS relay roller
4 Suspension hanger CPK
5 Balancer
6 OHS rail runner
The overhead suspension CPK is for suspending the tool
from overhead, à„Installing the overhead suspension CPK“
on page14.
3.5 Robot adapter CPK
The robot adapter CPK is for securing the tool to automated
systems such as robots, à„Installing the robot adapter
CPK“ on page16.

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Automation Instructions CPK • 10-2015 •106-29009
Transport, accessories, spare parts and storage
9
3.6 Accessories
3.6.1 Deflector hanger CPK
In an automated system, the deflector bow CPK pushes the
bundle way from the tool, ensuring that the cable tie clears
the tool's head sensor, à„Installing the deflector hanger
CPK“ on page18.
3.6.2 Bandoleer cutter CPK
The bandoleer cutter CPK cuts the bandoleer and is designed
to be integrated into the system. Compressed air extends the
cylinder of the bandoleer cutter CPK forward against the
actuator, which pushes the blade against the bandoleer so
that the bandoleer is cut. The compressed air is vented
andthe return spring in the bandoleer cutter CPK pushes
thecylinder back to its initial position, à„Installing the
bandoleer cutter CPK“ on page18.
3.6.3 Stand-off HH20
1
The stand-off HH20 helps position the bundle in front of the
tool, à„Positioning“ on page18.
4 Transport, accessories, spare parts and
storage
4.1 Transporting the device
Always use the CPK tool case that comes with the device to
transport the AT2000 CPK.
The components of the apparatus are packed for transport.
NOTE
Components not correctly packed are subject to a risk of
damage in transit.
fDo not unpack components until just before they
are going to be installed.
4.2 Accessories and spare parts
Depending on the purchase order, the following components
can be part of the scope of supply:
Name Article number
AT2000 CPK 106-00000
Power pack with control box 106-00110
Bench mount kit CPK 106-00040
Overhead suspension CPK 106-00050
Robot adapter CPK 106-00072
Deflector hanger CPK 106-00095
Bandoleer cutter CPK 106-00085
Stand-off HH20 120-00080
Suspension hanger CPK 106-00071
Automation Instructions AT2000 CPK 106-29009
4.3 Take-back
HellermannTyton is exempted from obligations set out in
§10 Para. 2 (producer obligation to take back WEEE) of the
Electronic and Electronic Equipment Act, "ElektroGesetz",
and associated claims.
4.4 Disposal
The operating company is under obligation to ensure that at
the end of its useful life, the tool and the components
including the accessories are disposed of in accordance with
the applicable regulations. End-of-life (EOL) disposal of the tool
and individual subassemblies and the disposal of consumables
and auxiliaries are subject in part to statutory regulations.
The appropriate local authorities will provide detailed
information on request.
fAlways dispose of packaging materials in accordance
with the currently valid materials-disposal and
environmental-protection regulations.
fAlways take materials, production waste and
consumables for disposal to certified collection points.
fContact the manufacturer if there is any lack of clarity
regarding disposal.

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Automation Instructions CPK • 10-2015 •106-29009
Transport, accessories, spare parts and storage
10
4.5 Storage
4.5.1 Tool and power pack with control box
fStore the tool and the power pack in a cool, dry place.
fAvoid direct sunlight.
fStore the tool and the power pack in dustproof
packaging.
fStore electrical components (tool and power pack) in
impact-absorbing packaging and separately from the
accessories.
fConsult and comply with the appropriate data sheets for
storage of the accessories.
4.5.2 Cable ties and cable-tie reels
NOTE
Cable ties and cable-tie reels are not resistant against
ageing. The plastic deteriorates if storage time is
prolonged.
fUse up cable ties promptly.
Storage temperature 20 °C – 23 °C
Relative humidity 50 %
fAlways store the cable-tie reels until needed in the bags
in which they are supplied and make sure that the bags
remain airtight. If necessary, seal the bags with adhesive
tape.
fDo note keep in storage for longer than 6 months.
fNever leave the packaging open for longer than
12hours.
fDo not open the packaging until immediately before the
contents are to be used and use up all the cable ties
promptly.
fDo not expose the cable-tie reels to direct sunlight.
fKeep the cable-tie reels well away from sources of heat.

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Automation Instructions CPK • 10-2015 •106-29009
Installation
11
5 Installation
5.1 Installing the bench mount kit CPK
Tools needed
• Open-ended wrench, w/f 13
• Allen key, w/f 4
5.1.1 Assembling the bench mount kit CPK
A
2
1
4
3
6
554 3
7
8
The holes in base plate 3allow for options in assembly Aof
the bench mount kit CPK.
fSlip the mount of the cable-tie reel with clamping ring6
through the hole in upright5.
fEngage acorn nut1at the other side and secure the
mount to upright5.
fSecure relay roller7with arm 8to upright 5with
screws2.
fSecure upright 5to base plate 3.
fSecure the housing of tool mount 4to base plate 3.
fFor optional installation of tool mount 4, move the tool
mount and upright 5forward on base plate 3and secure
them in position.

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Automation Instructions CPK • 10-2015 •106-29009
Installation
12
5.1.2 Securing the base plate
9 9
fSecure the base plate of the bench mount kit CPK to the
worktop with four screws 9.
The screws for securing the base plate are not included in the
scope of supply.
fWhen securing to a worktop, allow for the dimensions
of the bench mount kit CPK including the cable-tie reel,
à„Bench mount kit CPK“ on page25.
5.1.3 Inserting the tool
CAUTION
Crush hazard when jaws close.
fAlways keep the power pack CPK switched OFF
while installation is in progress.
5
34
1
2
fFlip waste box 5open in the direction indicated by the
arrow.
fSlacken screws 1and 2on both sides of the handle.
fSlacken screw 3and remove nut 4.
fEase the handle fully apart.
fWork the waste box down to remove.
fClose the two parts of the handle
fInstall the screws.
9
8
6 7
fSlacken screw 6and remove cover of tool mount 9.
fFrom the side, insert tool 7with the handle into
housing8.
fMake sure that the handle of the tool is seated snugly.
;The tool is tilted back at an angle of 15°.
fPlace cover of tool mount 9in position and clamp the
tool into the housing with screw 6.
5.1.4 Inserting the cable-tie reel
1
2
4
3
fRemove clamping ring 2.
fSlip cable-tie reel 1on to the reel mount. Be sure to
check that the reel is installed in correct position for
uncoiling.
;The reel uncoils in the counter-clockwise direction.
fInstall clamping ring 2.
fPass strip of cable ties 3around relay roller 4to the tool.
fMake sure that the strip of cable ties is not twisted.

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5.1.5 Connecting the tool
fConnect the tool to the power pack with control box
(see the Operating Instructions for the tool).
fIf applicable, connect the foot-operated switch to the
power pack with control box.
fMake sure that all the wiring is free of kinks.
fMake sure that there is nothing to obstruct accessibility
to the tool, the power pack with control box and the
cable-tie reel.
NOTE
To avoid signal disruptions, position the power pack with
control box no more than 5 m away from the tool.
5.1.6 Installing the waste disposal equipment
The cut offs drop through an opening in the base plate into
a waste container.
The waste container is not included in the scope of supply
and must be manufactured and installed on a case-to-case
basis by the customer/operating company.
fPosition a container of adequate size underneath the
base plate.
fMake sure that there is nothing to obstruct access to the
waste container.
fCheck the container at regular intervals during operation
and dispose of the waste.

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5.2 Installing the overhead suspension CPK
Safety
WARNING
Hazard due to falling tool and parts
Risk of severe head injuries
fInstall the overhead suspension in strict compliance
with correct procedure.
fWear a hard hat while installation is in progress.
Tools needed
• Open-ended wrench, w/f 13
• Allen key, w/f 4
5.2.1 Assembling the overhead suspension CPK
7
1
2
3
6
5
4
fSecure rail runner 1with screws 7to upright 2.
fSlip reel mount with clamping ring3through upright2.
Be sure to check that direction of rotation of the pinion.
The pinion must be able to engage.
fOn the opposite side of upright 2, slip cable-tie strip
tensioner 4on to reel mount with clamping ring 3.
fInstall washer 5and acorn nut 6and tighten.
fSecure overhead suspension CPK with rail runner 1at
the intended and suitable position in accordance with
correct procedure.
fFor details of weight and bore-hole spacing, consult
thetechnical data, à„Overhead suspension CPK“ on
page27.
fCheck that everything is firmly secure.

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5.2.2 Installing the power pack with control box
1
4
3
2
fRemove screws 1from power-pack holder 2.
fSlide power pack 4over power-pack holder 2from
below.
fInsert screws 1into holes 3and tighten.
5.2.3 Inserting the tool
CAUTION
Crush hazard when jaws close.
fAlways keep the power pack CPK switched OFF
while installation is in progress.
1 2
3
4
fTurn adapter 2on hanger 1until groove 3in the collar
clears pin 4.
fPull out pin 4and remove adapter 2.
3
5
6
fSlacken screws 6in tool 5.
fUse the screws to secure adapter 2to tool 5.
fInsert the tool with the adapter into the mount on
hanger 1.
fTurn hanger 1until groove 3in the collar clears the
opening for the pin.
fFully insert pin 4.
;In operating condition the collar of the hanger prevents
the pin from slipping out.

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5.2.4 Inserting the cable-tie reel
1
2
4
3
fRemove clamping ring 2.
fSlip cable-tie reel 1on to the reel mount. Be sure to
check that the reel is installed in correct position for
uncoiling.
;The reel uncoils in the counter-clockwise direction.
fInstall clamping ring 2.
fPass strip of cable ties 4around relay roller 3to the tool.
fMake sure that the strip of cable ties is not twisted.
5.2.5 Connecting the tool
3 2
1
6
5
4
fConnect power-supply cable 6to power pack 4.
fSecure the power-supply cable to the upright with
clips5.
fMake sure that all the wiring is free of kinks.
fUse connecting cable 3to connect the tool to power
pack 4(see the Operating Instructions for the tool).
fSecure connecting cable 3along the overhead
suspension of the tool with clips 1.
fMake sure that there is nothing to obstruct accessibility
to the tool, the power pack with control box and the
cable-tie reel.
NOTE
The connecting cable between tool and power pack with
control box has to be loosely secured to the overhead
suspension of the tool to compensate for movements of
the overhead suspension.
5.2.6 Disposing of waste material
The waste material drops into the waste box of the tool.
fEmpty the waste box at regular intervals (see the
Operating Instructions for the tool).
5.3 Installing the robot adapter CPK
Safety
WARNING
Electrically live parts
Electric shock hazard
fBefore opening the tool, switch off the power pack
and disconnect the line plug from the power supply.
Tools needed
• Phillips screwdriver, PH0
5.3.1 Preparing the tool
The tool's handle has to be removed and the robot adapter
CPK installed in its place in order for the tool to be secured
firmly to a robot.
For sizes and weight, à„Robot adapter CPK“ on
page28.
2
3
1
fLay tool 3on a soft work surface.

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fSlacken screws 2.
fLift left housing cover 1slightly at the front, ease it
toward the rear and remove.
fTurn tool 3over and carefully lay it open side down on
the soft work surface.
4
5
fSlacken screws 4.
fLift housing cover 5slightly at the front, ease it toward
the rear and remove.
fTurn the tool over and carefully lay it open side down on
the soft work surface.
6
7
8
fFlip waste box 8down to open.
fSlacken screw 6.
fEase handle 7to the rear and work it down to remove.
5.3.2 Inserting the robot adapter CPK
6
9
fInsert robot adapter CPK 9into the groove in the tool
and slide it forward.
fSecure the robot adapter CPK with screw 6.
fInstall the housing covers of the tool on both sides and
tighten the screws to secure.
fInstall the tool with the robot adapter CPK and connect
them to the power pack with control box.
fMake sure that all the wiring is free of kinks.
5.3.3 Disposing of waste material
fEnsure suitable disposal of waste material so that
even when the tool is at an extreme angle the cut
offs can drop out of the tool.

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5.4 Installing the accessories
5.4.1 Installing the deflector hanger CPK
2
1
1
fFrom the front, set deflector hanger 2on the tool and
from the side, secure it with screw 1.
;The deflector hanger is seated on the tool.
5.4.2 Installing the bandoleer cutter CPK
NOTE
The bandoleer cutter CPK and the overhead suspension
CPK use the same means of attachment to the tool, which
means that they cannot be used together.
1
2
4
3
fSlacken screws 4in tool 3and remove the screws.
fInsert fitting adapter of bandoleer cutter 1into the
groove in the tool.
fInsert screws 4and tighten.
fConnect the compressed-air supply to pneumatic
cylinder 2of the bandoleer cutter CPK, à„Accessories“
on page29.
5.5 Positioning
5.5.1 Positioning the material for bundling
fMake sure that the material for bundle is always in the
same position.
fBundle the material neatly. Make sure there are no
projecting cable-tie ends.
fMake sure that the top and bottom jaws of the tool are
not obstructed.
15°
fTilt the tool at an angle of 15 ° relative to the material to
be bundled. The bench mount kit CPK holds the tool at
the correct angle of inclination.
90°
10 mm
fGuide the tool past the material to be bundled at an
angle of 90 ° to ensure that each binding is secure
without projecting cable-tie ends.
fMake sure that the cable ties are set with a minimum
spacing of 10 mm.
NOTE
If the material to be bundled is held rigidly (e.g. metal tubes),
the tool has to be spring-mounted to ensure correct binding.
5.5.2 Installing the stand-off HH20
fWhen installing the stand-off HH20, note the geometry
of the tool.
;This permits collision-free movement of the tool and
clean cable-tie cut-off.

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5.5.3 Geometries of materials for bundling
Diameter max. 20 mm
Rectangle sizes max. 12 mm x 27 mm
Square sizes max. 13.8 mm x 13.8 mm
Distance between material
for bundling and flat min. 42 mm
5.6 External material stock monitoring
An external sensor is needed for monitoring the end of the
material. The sensor connects to the power pack with
control box and is incorporated into the on-tool display. A
message shows on the on-tool display to draw attention to
the end of the material, à„Overview of interfaces, power
pack with control box“ on page23.
The external sensor is not included in the scope of supply.
5.7 Check of applied cable ties
The HellermannTyton components cannot perform the
checkof the applied cable ties. An external monitoring
system (e.g.camera monitoring) is required for this check.
6 Servicing
6.1 Important notes
Regular servicing is essential in order to ensure that the tool
remains in safe working order (see the maintenance schedule
in the Operating Instructions for the tool).
CAUTION
Crush hazard when jaws close.
fDo not insert finders between top and bottom jaws.
fDo not keep fingers on the trigger.
fAlways keep the power pack switched OFF while
servicing is in progress.
6.2 Spare parts
Spare parts and accessories can be ordered directly from
your national HellermannTytonrepresentative,
à website www.HellermannTyton.com.
6.3 General servicing operations
The operations involved in servicing the tool and the power
pack are described in the Operating Instructions for the tool
(see the section entitled "Servicing" in the Operating
Instructions for the tool).
fCheck the tool and the accessories regularly to make
sure that everything is in full working order.
fDispose of waste material at regular intervals.
fCheck the compressed-air lines for leaks (see the
operating instruction for the compressed-air equipment).
The compressed-air equipment is not included in the scope
of supply.
fHave faulty compressed-air lines replaced immediately.
fCheck electrical lines for damage.
fHave faulty electrical lines replaced immediately.

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6.4 Replacing the cable-tie reel on the bench
mounting kit CPK
1
2
4
3
fRemove clamping ring 2.
fRemove the empty cable-tie reel and dispose of it in
accordance with local regulations.
Empty cable-tie reels are not taken back by the manufacturer.
fSlip new cable-tie reel 1on to the reel mount. Be sure
tocheck that the reel is installed in correct position for
uncoiling.
;The reel uncoils in the counter-clockwise direction.
fInstall clamping ring 2.
fPass strip of cable ties 3around relay roller 4to the tool.
fMake sure that the strip of cable ties is not twisted.
6.5 Replacing the cable-tie reel on the overhead
suspension CPK
1
2
4
3
fRemove clamping ring 2.
fRemove the empty cable-tie reel and dispose of it in
accordance with local regulations.
Empty cable-tie reels are not taken back by the manufacturer.
fSlip new cable-tie reel 1on to the reel mount. Be sure
tocheck that the reel is installed in correct position for
uncoiling.
;The reel uncoils in the counter-clockwise direction.
fInstall clamping ring 2.
fPass strip of cable ties 4around relay roller 3to the tool.
fMake sure that the strip of cable ties is not twisted.