Lapple FIBRO FIBROTOR VM.NC Installation and operating instructions

FIBROTOR VM.NC
TRANSLATION OF THE ORIGINAL
ASSEMBLY AND OPERATION MANUAL

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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Rotary table FIBROTOR VM.NC
Type: -
Item number: -
Serial number: -
Dimensions drawing: -
Year of manufacture: -
Order number: -
This document has been created by
FIBRO GmbH
Rotary Table Division
Postfach 11 20
D-74183 Weinsberg
Weidachstrasse 41 - 43
D-74189 Weinsberg
Service
[e-mail]
Tel: [phone] / 73 - 243
Fax: [phone] / 73 - 344
© FIBRO GmbH
All rights to this document are subject to the copyright of FIBRO GmbH. This
document may not be copied or reproduced, either in full or in part, without the
prior written permission by FIBRO GmbH. This document is intended only for the
user of the described components and therefore may not be made available to
uninvolved third parties - in particular to competitors.
Document: Translation of the original assembly and operation manual
Version V1.0

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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Contents
1Introduction.................................................................................................................9
1.1 Definition..............................................................................................................9
1.2 Intendeduse.........................................................................................................9
1.3 Improper use .......................................................................................................9
1.4 Applicable documents.....................................................................................10
1.5 Structure............................................................................................................10
1.5.1 Bearing..................................................................................................10
1.5.2 Middle throughlet.................................................................................10
1.5.3 Directionof rotation.............................................................................10
1.5.4 Service life............................................................................................10
1.5.5 Cam drive .............................................................................................10
1.5.6 Drive motors.........................................................................................11
1.5.7 Measuring system on the motor .......................................................11
1.6 Warranty............................................................................................................11
1.7 Translation of the Original maintenance and operation manual ..............11
1.7.1 Legend..................................................................................................11
1.7.2 Figures..................................................................................................12
1.7.3 List of the valid pages.........................................................................12
1.7.4 Meaning of the safety instructions in this manual..........................12
1.8 Definitions of terms..........................................................................................13
2Safety ......................................................................................................................... 15
2.1 BASIC SAFETY INSTRUCTIONS................................................................15
2.1.1 Due diligence of the operator............................................................16
2.1.2 PERSONNEL REQUIREMENTS .....................................................17
2.2 Qualification of the personnel........................................................................17
2.3 Safety devices on the machine .....................................................................18
2.4 Remaining risks ...............................................................................................18
3Technical description ............................................................................................ 19
3.1 General technical data....................................................................................19
3.2 Electrical connections .....................................................................................19
3.3 Temperature ranges........................................................................................19
3.4 Assembly units.................................................................................................20
3.4.1 Rotary table..........................................................................................20
3.4.2 Cam roller gearbox.............................................................................20
4Transport...................................................................................................................21
4.1 Important safety guidelines ............................................................................21
4.3Packaging and weight.....................................................................................22
4.4 Transport damages ......................................................................................... 22
4.5 Interim storage.................................................................................................22
4.6 Permitted equipment and auxiliarydevices for the transport ...................23
4.7 Transport locks.................................................................................................23
4.7.1 Unpacking and transporting of the rotary table ..............................23
4.8 Return shipping................................................................................................24
4.9 Instructions for disposal of packaging material...........................................24
5Assembly .................................................................................................................. 25
5.1 Important safety guidelines ............................................................................25
5.2Installationrequirements ................................................................................25

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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5.3 Assembly of the rotary table...........................................................................25
5.3.1 Mechanical assembly .........................................................................25
6Commissioning........................................................................................................27
6.1 Important safetyguidelines ............................................................................27
6.2 Prior to the commissioning.............................................................................27
6.2.1 Test run.................................................................................................27
7Operation...................................................................................................................29
7.1 Important safetyguidelines ............................................................................29
7.2Workplaces of the operating personnel........................................................29
7.3 Operating modes .............................................................................................29
7.4 Functional sequences.....................................................................................29
7.4.1 Functional sequence of a dividing movement ................................29
7.4.2 Pathof motion......................................................................................29
8Faults..........................................................................................................................31
8.1 Important safetyguidelines ............................................................................31
8.2 Customer service.............................................................................................31
9Repair.........................................................................................................................33
9.1 Important safetyguidelines ............................................................................33
9.2Maintenance work............................................................................................34
9.2.1 Inspections ...........................................................................................34
9.2.2 Maintenance / cleaning ......................................................................34
9.3 Long-term lubrication.......................................................................................35
9.3.1 Repair....................................................................................................35
10 Shutdown..................................................................................................................37
10.1 Important safety guidelines ............................................................................37
10.2 Temporary shutdown.......................................................................................37
10.3 Permanent shutdown ......................................................................................38
11 Disassembly and disposal....................................................................................39
11.1 Important safety guidelines ............................................................................39
11.2 Disposal of components .................................................................................40
12 Service and spare parts ........................................................................................41
12.1 Service...............................................................................................................41
12.2 Spare parts .......................................................................................................41
12.3 Spare parts ordering........................................................................................42
13 Declaration of incorporation................................................................................43
13.1 Declarationof incorporation...........................................................................43
14 Index...........................................................................................................................45
14.1 List......................................................................................................................45
15 Personal notes.........................................................................................................47
15.1 Notes..................................................................................................................47
16 Annex .........................................................................................................................49
16.1 Other documents .............................................................................................49

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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Index of figures
Fig. 1 Personal protective clothing 16
Fig. 2 Name plate 19
Fig. 3 Worm gearbox 20
Fig. 4 Transporting boxes 23

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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1Introduction
1.1 Definition
Rotary table Rotary table:
The rotary table is a partly completed machine in the sense of European Guideline
2006 / 42 / EG, Art. 1g and 2g.
1.2 Intendeduse
The purpose of the rotary table is to be mounted in other machines or in other
partly completed machinery or equipment, or to be assembled with them.
The commissioning is not permitted until the necessary safety has been
guaranteed for the entire installation, into which the rotary table has been
mounted, and its conformity with the laws and guidelines of the country where the
rotary table is to be operated, has been established and confirmed.
Its use is permitted only within the limits defined inthe order characteristics.
The intended use includes also
the reading of this manual and observing the safety information.
Observing the relevant documentation.
Observing the maintenance instructions.
The rotary table may only be used as intended. Only methods and procedures
described in this manual may be used.
1.3 Improperuse
Any use that does not comply with the intended use of the rotary table is
considered a misuse and is prohibited.
The rotary table may not be subjected to loads above its maximum load limits.
As a matter of principle, the rotary table is not suitable for
• Operation in mobile or portable systems, on ships or inaircraft
• Operation in life support systems
• Operation in residential housing
• Operation beyond the limits of the specifiedperformance data and operating
parameters
• Use in explosive atmospheres
• Use in vacuum spaces
• Use under operating conditions where highly inflammable or explosive
substances are processed
• Use under operating conditions with aggressive or solvent-containing
substances (e.g. acids, lyes, hydrocarbons, etc.)
The operator of the machine describedin this document bears the responsibility
for any injuries and damages caused by its improper use.

1INTRODUCTION
1.4 APPLICABLEDOCUMENTS
FIBROTOR
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1.4 Applicabledocuments
Along with this manual, other applicable documents are necessary for the safe
operation of the machine. The data in these documents must be observed.
Instruction for the assembly of a partly completed machine according to
Guideline 2006/42/EG
Electric diagram
Hydraulic diagram
Pneumatic diagram
Drawings
1.5 Structure
The structural design is characterised by a rigid mechanical structure. The basic
device is comprised of the housing, table top, bearings, cam drive, drive motor
with gears and holding brake. Horizontal and vertical use with several motor
layouts is possible.
Additional component assemblies are available if the structure is to be extended.
The rotary table may also be used as a built-in table.
1.5.1 Bearing
The bearing for the table top is large and is both axially and radially pretensioned.
In order to absorb large tilting moments, e.g. when the table top is in a vertical
position, the additional component assembly "reinforced table top bearing" is
available.
1.5.2 Middle throughlet
The rotary table is delivered with a large clear middle throughlet.
1.5.3 Direction of rotation
The direction of rotation can optionally be to the left or right. Pendulum mode is
possible.
1.5.4 Service life
The arrangement is subject to a service life of MTTF = 20,000 h.
1.5.5 Cam drive
The operation is generated by the drive motor via the gearbox and the cam drive
on the table top. The cam rollers are pretensioned on both sides on the operating
cam.

1INTRODUCTION
1.6 WARRANTY
FIBROTOR
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1.5.6 Drive motors
As standard, three-phase servo motors are used as drive motors. Direct current or
hydraulic servo motors can also be used. For individual cases with low precision
requirement the use of three-phase standard motors in conjunction with a
frequency converter is possible.
1.5.7 Measuring system on the motor
In particular in the case of digital servo drives the measuring system is placed
directly on the motor shaft.
The precision and play of the reduction gearbox are included in the measurement
result.
This is only recommendable in relation with mathematically exact gear reduction.
1.6 Warranty
The warranty is regulated by contract (see General Terms and Conditions or
Contract).
1.7 Translationof the Originalmaintenanceandoperation manual
This manual is the translation of the original maintenance and operation manual
and is part of the scope of delivery.
This manual describes the operation of the machine and contains important
information about its intended use.
This manual is addressed especially to the personnel that has been trained and
authorised for operating and servicing the machine.
A copy of this manual must be stored and made continuously available at the
operating site of the machine and everyone assigned to work on or with the
machine must read, understand and apply it.
The safety instructions in the individual chapters must be observed.
This manual and the other relevant documents (see Chapter 1.4 Applicable
documents on page 10) are not subject to any modification service.
We reserve the right to update data and drawings in this manual based on further
technical development.
The respectively current version can be requested from the manufacturer.
1.7.1 Legend
Certain marks, symbols and abbreviations with the following meaning are used in
this manual for clear organisation of its contents:
1. indicates an enumeration.
a) indicates the second level of an enumeration.
indicates a listing.
indicates the second level of a listing.

1INTRODUCTION
1.7 TRANSLATION OF THE ORIGINAL MAINTENANCE AND OPERATION MANUAL
FIBROTOR
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The book symbol before the text is a reference to another applicable document.
The content of this document must be observed.
The information symbol before the text indicates an additional instruction or an
important application tip.
1.7.2 Figures
The figures show the machine as an example. Deviations in the graphical
presentation compared to the delivered machine are possible.
1.7.3 List of the valid pages
The number of pages in this manual, including the title page: 50
1.7.4 Meaning of the safety instructions in this manual
This manual contains instructions which must be observed for the protection of
personnel and the prevention of property damage.
The safety instructions related to warnings about injuries are emphasised with the
help of a code chart containing a warning triangle and a signal word. The
respective text describes the type of hazard, its source, the means of prevention
and the consequences of disregarding the safety instruction.
The general instructions or those related to possible property damage are
designated with a code chart without a warning triangle.
The code charts used in this manual have the following meaning:
DANGER designates a hazardous
situation which, if not prevented, can lead to death or serious injury.
WARNING designates a hazardous
situation which, if not prevented, can lead to death or serious injury.
CAUTION designates a hazardous
situation which, if not prevented, can lead to light to medium-level injuries.
ATTENTION designatesadditional
instructions, provides information about possible property damage and is
not related to possible injuries.

1INTRODUCTION
1.8 DEFINITIONS OF TERMS
FIBROTOR
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1.8 Definitionsofterms
Manual
General designation of this document.
EMERGENCY STOP
Immediate interruption of all motion processes by
activation of an emergency stop button.
Protective equipment
Technical equipment on the machine whose purpose is
to guarantee its safety.
Safety instruction
Instruction in manuals and handbooks related to
possible physical injuries.
Safety information
Information about the safe operation of the machine.

1INTRODUCTION
1.8 DEFINITIONS OF TERMS
FIBROTOR
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2SAFETY
2.1 BASIC SAFETY INSTRUCTIONS
FIBROTOR
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2Safety
2.1 BASIC SAFETYINSTRUCTIONS
Most accidents during work with machines are due to disregarding the basic
safety instructions.
Perceiving a possible hazard can prevent an accident before it occurs. If
there are hazards,the safety information on the rotary table and in this
document provides warnings about these hazards.If the warnings are
disregarded, this can lead to physical injuries or death.
FIBRO GmbH cannot foresee all possible circumstances that can lead to
potential hazards. Therefore, the warnings in this document and on the
rotary table do not include all hazards.
Personnel must have the necessary training and experience and possess the
necessary tools in order to be able to perform the work on the machine correctly.
Improper operation, maintenance or repair can be dangerous and cause serious or
fatal injuries.
No work related to transport, assembly, maintenance or repair may be performed if
the information about transport, assembly, maintenance or repair has not been
read and understood.
The rotary table is designed for mounting in other machines or for assembly with
other machines. FIBRO GmbH has no control over the intended use of the
machine.
The operator is responsible for the safety devices for operation of the machine.
Operation without safety devices is prohibited.
The operator is responsible for the safe operation and the information that is
necessary for the operation.
The rotary table may not be used in any way that deviates from the instructions in
this manual. All safety rules and safety measures, including the site-related
regulations and safety measures at the workplace, which are applicable to its use,
must be observed.
If work equipment, operation, work methods or work techniques that have not
been explicitly proposed by FIBRO GmbH are used, the operator must himself
ensure the safety for himself and for other persons.
It must also be ensured that the rotary table does not get damaged or become
unstable over the course of the intended operation, maintenance and repair work.
The information, descriptions and figures in this document are based on the
information that was available at the time of creation of this document.
The descriptions, operating pressures, measurement methods, figures and other
items can be changed at any time. These changes can affect the characteristics of
the rotary table. The currently applicable information must be provided prior to
starting the performance of any work.

2SAFETY
2.1 BASIC SAFETY INSTRUCTIONS
FIBROTOR
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2.1.1 Due diligence of the operator
The rotary table is designed and manufactured according to the state of the art.
The requirements for ensuring the safety and protection of health have been
fulfilled.
However, this safety can be achieved in operational practice only when all
necessary measures in this respect have been taken. The operator of the machine
must plan these measures and control their implementation.
The operator must make sure that
• the rotary table is used only as intended.
• The rotary table must be operated only in a fully functional state with all
mechanical and/or electrical safety devices in place.
• A copy of this manual and of all other applicable documents must be always
available in a complete and good legible condition at the operation site of the
rotary table. It must be ensured that all persons who have to perform activities
on the rotary table can consult the manual at any time.
• The rotary table is operated and maintained by specially trained and
authorised personnel.
• Personnel are familiar with the manual and especially the safety instructions
contained within it.
• The responsibilities of personnel in the operation and maintenance are clearly
defined and observed.
• Personnel is regularly instructed in all applicable issues related to the work
safety and environmental protection.
• The operating instructions related to the work safety and accident prevention
are enforced.
• The national accident prevention regulations and in-house rules are observed.
• When necessary, personal protective clothing is provided.
Fig. 1 Personal protective clothing

2SAFETY
2.2 QUALIFICATION OF THE PERSONNEL
FIBROTOR
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2.1.2 PERSONNEL REQUIREMENTS
The following safety instructions must be observed in all operations on the rotary
table. Their violation can cause serious injuries or death.
All persons working on and with the rotary table must:
• read the manual and confirm with their signature that they have understood it.
• observe the safety information and guidelines in the manual and the
instructions contained in it.
• make sure that there are no unauthorised persons inthe rotary table area.
• make sure that the personnel in training works first on the rotary table only
under the supervision of an experienced and trained person.
• in additionto the manual, observe also the operating instructions for work
safety and accident prevention issued by the operator.
• inform the operator or the supervisory personnel about any malfunctions.
• inform immediately the respective managers about any changes in the rotary
table which can affect its safety.
2.2 Qualificationof the personnel
For certain task areas, a special qualification is necessary for personnel.
Task area
Qualification
Electrical system
Work on the electrical equipment
Skilled electricians
Mechanics
Commissioning and operation
Authorised and trained personnel
Inspections
Trained personnel
Maintenance
Authorised and trained personnel
Cleaning
Trained personnel
Repair
Service personnel of FIBRO GmbH

2SAFETY
2.3 SAFETY DEVICES ON THE MACHINE
FIBROTOR
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2.3 Safetydevices onthe machine
The rotary table is designed for mounting in other machines or for assembly with
other machines. FIBRO GmbH has no control over the intended use of the
machine.
The operator is responsible for the safety devices for operation of the machine.
Operation without safety devices is prohibited.
The operator is responsible for the safe operation and the information that is
necessary for the operation.
The operator must take all the necessary measures to protect his personnel
against injuries from the machine
2.4 Remainingrisks
Movement of the table top
The table top turns with high torque. Safety precautions such as, for example,
protective grids, jog mode, two-hand operation, emergency stop button, etc. must
be taken. Do not reach in the path of motion. Danger of crushing.
Explosive atmospheres
The rotary table is not designed for operation in an explosive atmosphere.
Operation in explosive atmosphere or the processing of inflammable substances
can lead to explosion. The operator must take all necessary measures for
operating the rotary table only as intended. An explosion can cause serious to fatal
injuries.
Unauthorised changes
Any unauthorised changes or any mounting of additional equipment not approved
by the manufacturer compromise the function of the rotary table and can lead to
dangerous situations. Therefore, any structural changes of the rotary table are
prohibited. The mounting of additional equipment must be discussed with the
manufacturer. Serious injuries or death are possible.

3TECHNICAL DESCRIPTION
3.1 GENERAL TECHNICAL DATA
FIBROTOR
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3Technical description
3.1 Generaltechnicaldata
The technical data of the rotary table depend on the contract.
A name plate with number, year of manufacture and type is fixed on the rotary
table.
__________________________________________________________________________
__________________________________________________________________________
Fig. 2 Name plate
For all questions and orders, the data on the name plate must be provided.
Number
Type
Year of manufacture
3.2 Electricalconnections
Operating voltage
Motor-dependent (see the technical specification)
Control voltage
Motor-dependent (see the technical specification)
Brake voltage
Motor-dependent (see the technical specification)
3.3 Temperatureranges
Operation
between +15° C and +40° C
Storage
between -15° C and +60° C
For information about the technical specifications, time diagrams and wiring
diagrams, see Chapter 16 annex.

3TECHNICAL DESCRIPTION
0
FIBROTOR
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3.4 Assemblyunits
3.4.1 Rotary table
The table top is operated with various motor types and operating cam.
This enables performing rotational movements in any direction and angle.
For information about the technical specifications, time diagrams and wiring
diagrams, see Chapter 16 annex.
3.4.2 Cam roller gearbox
The operation is generated from the drive motor via a gearbox and cam drive to
the table top.
The direction of rotation can optionally be to the left or right. The rotary table can
swing between the positions by a change in the direction of rotation on the drive
motor.
Cam rollers
Operating curve
Table top
_________________________________________________________________



_________________________________________________________________
Fig. 3 Worm gearbox