Lapple FIBRO FIBROTOR VM.NC Installation and operating instructions

FIBROTOR VM.NC
TRANSLATION OF THE ORIGINAL
ASSEMBLY AND OPERATION MANUAL

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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Rotary table FIBROTOR VM.NC
Type: -
Item number: -
Serial number: -
Dimensions drawing: -
Year of manufacture: -
Order number: -
This document has been created by
FIBRO GmbH
Rotary Table Division
Postfach 11 20
D-74183 Weinsberg
Weidachstrasse 41 - 43
D-74189 Weinsberg
Service
[e-mail]
Tel: [phone] / 73 - 243
Fax: [phone] / 73 - 344
© FIBRO GmbH
All rights to this document are subject to the copyright of FIBRO GmbH. This
document may not be copied or reproduced, either in full or in part, without the
prior written permission by FIBRO GmbH. This document is intended only for the
user of the described components and therefore may not be made available to
uninvolved third parties - in particular to competitors.
Document: Translation of the original assembly and operation manual
Version V1.0

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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Contents
1Introduction.................................................................................................................9
1.1 Definition..............................................................................................................9
1.2 Intendeduse.........................................................................................................9
1.3 Improper use .......................................................................................................9
1.4 Applicable documents.....................................................................................10
1.5 Structure............................................................................................................10
1.5.1 Bearing..................................................................................................10
1.5.2 Middle throughlet.................................................................................10
1.5.3 Directionof rotation.............................................................................10
1.5.4 Service life............................................................................................10
1.5.5 Cam drive .............................................................................................10
1.5.6 Drive motors.........................................................................................11
1.5.7 Measuring system on the motor .......................................................11
1.6 Warranty............................................................................................................11
1.7 Translation of the Original maintenance and operation manual ..............11
1.7.1 Legend..................................................................................................11
1.7.2 Figures..................................................................................................12
1.7.3 List of the valid pages.........................................................................12
1.7.4 Meaning of the safety instructions in this manual..........................12
1.8 Definitions of terms..........................................................................................13
2Safety ......................................................................................................................... 15
2.1 BASIC SAFETY INSTRUCTIONS................................................................15
2.1.1 Due diligence of the operator............................................................16
2.1.2 PERSONNEL REQUIREMENTS .....................................................17
2.2 Qualification of the personnel........................................................................17
2.3 Safety devices on the machine .....................................................................18
2.4 Remaining risks ...............................................................................................18
3Technical description ............................................................................................ 19
3.1 General technical data....................................................................................19
3.2 Electrical connections .....................................................................................19
3.3 Temperature ranges........................................................................................19
3.4 Assembly units.................................................................................................20
3.4.1 Rotary table..........................................................................................20
3.4.2 Cam roller gearbox.............................................................................20
4Transport...................................................................................................................21
4.1 Important safety guidelines ............................................................................21
4.3Packaging and weight.....................................................................................22
4.4 Transport damages ......................................................................................... 22
4.5 Interim storage.................................................................................................22
4.6 Permitted equipment and auxiliarydevices for the transport ...................23
4.7 Transport locks.................................................................................................23
4.7.1 Unpacking and transporting of the rotary table ..............................23
4.8 Return shipping................................................................................................24
4.9 Instructions for disposal of packaging material...........................................24
5Assembly .................................................................................................................. 25
5.1 Important safety guidelines ............................................................................25
5.2Installationrequirements ................................................................................25

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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5.3 Assembly of the rotary table...........................................................................25
5.3.1 Mechanical assembly .........................................................................25
6Commissioning........................................................................................................27
6.1 Important safetyguidelines ............................................................................27
6.2 Prior to the commissioning.............................................................................27
6.2.1 Test run.................................................................................................27
7Operation...................................................................................................................29
7.1 Important safetyguidelines ............................................................................29
7.2Workplaces of the operating personnel........................................................29
7.3 Operating modes .............................................................................................29
7.4 Functional sequences.....................................................................................29
7.4.1 Functional sequence of a dividing movement ................................29
7.4.2 Pathof motion......................................................................................29
8Faults..........................................................................................................................31
8.1 Important safetyguidelines ............................................................................31
8.2 Customer service.............................................................................................31
9Repair.........................................................................................................................33
9.1 Important safetyguidelines ............................................................................33
9.2Maintenance work............................................................................................34
9.2.1 Inspections ...........................................................................................34
9.2.2 Maintenance / cleaning ......................................................................34
9.3 Long-term lubrication.......................................................................................35
9.3.1 Repair....................................................................................................35
10 Shutdown..................................................................................................................37
10.1 Important safety guidelines ............................................................................37
10.2 Temporary shutdown.......................................................................................37
10.3 Permanent shutdown ......................................................................................38
11 Disassembly and disposal....................................................................................39
11.1 Important safety guidelines ............................................................................39
11.2 Disposal of components .................................................................................40
12 Service and spare parts ........................................................................................41
12.1 Service...............................................................................................................41
12.2 Spare parts .......................................................................................................41
12.3 Spare parts ordering........................................................................................42
13 Declaration of incorporation................................................................................43
13.1 Declarationof incorporation...........................................................................43
14 Index...........................................................................................................................45
14.1 List......................................................................................................................45
15 Personal notes.........................................................................................................47
15.1 Notes..................................................................................................................47
16 Annex .........................................................................................................................49
16.1 Other documents .............................................................................................49

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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Index of figures
Fig. 1 Personal protective clothing 16
Fig. 2 Name plate 19
Fig. 3 Worm gearbox 20
Fig. 4 Transporting boxes 23

1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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1INTRODUCTION
1.1 DEFINITION
FIBROTOR
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1Introduction
1.1 Definition
Rotary table Rotary table:
The rotary table is a partly completed machine in the sense of European Guideline
2006 / 42 / EG, Art. 1g and 2g.
1.2 Intendeduse
The purpose of the rotary table is to be mounted in other machines or in other
partly completed machinery or equipment, or to be assembled with them.
The commissioning is not permitted until the necessary safety has been
guaranteed for the entire installation, into which the rotary table has been
mounted, and its conformity with the laws and guidelines of the country where the
rotary table is to be operated, has been established and confirmed.
Its use is permitted only within the limits defined inthe order characteristics.
The intended use includes also
the reading of this manual and observing the safety information.
Observing the relevant documentation.
Observing the maintenance instructions.
The rotary table may only be used as intended. Only methods and procedures
described in this manual may be used.
1.3 Improperuse
Any use that does not comply with the intended use of the rotary table is
considered a misuse and is prohibited.
The rotary table may not be subjected to loads above its maximum load limits.
As a matter of principle, the rotary table is not suitable for
• Operation in mobile or portable systems, on ships or inaircraft
• Operation in life support systems
• Operation in residential housing
• Operation beyond the limits of the specifiedperformance data and operating
parameters
• Use in explosive atmospheres
• Use in vacuum spaces
• Use under operating conditions where highly inflammable or explosive
substances are processed
• Use under operating conditions with aggressive or solvent-containing
substances (e.g. acids, lyes, hydrocarbons, etc.)
The operator of the machine describedin this document bears the responsibility
for any injuries and damages caused by its improper use.

1INTRODUCTION
1.4 APPLICABLEDOCUMENTS
FIBROTOR
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1.4 Applicabledocuments
Along with this manual, other applicable documents are necessary for the safe
operation of the machine. The data in these documents must be observed.
Instruction for the assembly of a partly completed machine according to
Guideline 2006/42/EG
Electric diagram
Hydraulic diagram
Pneumatic diagram
Drawings
1.5 Structure
The structural design is characterised by a rigid mechanical structure. The basic
device is comprised of the housing, table top, bearings, cam drive, drive motor
with gears and holding brake. Horizontal and vertical use with several motor
layouts is possible.
Additional component assemblies are available if the structure is to be extended.
The rotary table may also be used as a built-in table.
1.5.1 Bearing
The bearing for the table top is large and is both axially and radially pretensioned.
In order to absorb large tilting moments, e.g. when the table top is in a vertical
position, the additional component assembly "reinforced table top bearing" is
available.
1.5.2 Middle throughlet
The rotary table is delivered with a large clear middle throughlet.
1.5.3 Direction of rotation
The direction of rotation can optionally be to the left or right. Pendulum mode is
possible.
1.5.4 Service life
The arrangement is subject to a service life of MTTF = 20,000 h.
1.5.5 Cam drive
The operation is generated by the drive motor via the gearbox and the cam drive
on the table top. The cam rollers are pretensioned on both sides on the operating
cam.