Henkelman Jumbo series User manual

USER MANUAL
Vacuum Packing Machine
Jumbo series
Art nr 0894606

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USER MANUAL
Jumbo Version: JUM-EN-UL-0 23-03-15
© Copyright 2014
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form
or by any electronic or mechanical means, or by photocopying, recording, or otherwise without the
prior written consent of Henkelman BV.

USER MANUAL
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Jumbo Version: JUM-EN-UL-0 23-03-15
INTRODUCTION
Henkelman BV is a supplier of ultra-modern vacuum packing machines.
Our machines are designed and manufactured to the highest standards. And that's clear. They
combine a sleek built and functional design with ease of use and durability. Installation is just a matter
of 'plug & pack' and the clever design ensures that the hygiene standards are maintained at all times.
This manual contains relevant information and instructions for installation, operation and maintenance
of the machine.
The machine is not suitable for the packaging of toxic, corrosive, irritant or
hazardous materials
All persons responsible for the operation must at least fully read and understand
the chapters on operation and safety of these operating instructions
All persons responsible for assembly, installation, maintenance and/or repair
should read and understand all of these instructions
The user is responsible for the interpretation and use of this manual in any
circumstances. Please contact the owner or the manager in case of questions or
doubts about the correct interpretation
This manual should be kept near the machine and should be within reach for
users
All major maintenance, adjustments to the machine and observations should be
recorded in a log, see Appendix 10.1
Changes to the installation/machine are not permitted without prior written
approval of the supplier
Please contact the vendor for special servicing that is not included in this manual
Comply at all times with the safety requirements, as specified in Chapter 3
The proper functioning and safety of the system can only be guaranteed if the
recommended maintenance is executed on time and correctly
Illustrations may differ from your machine

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TABLE OF CONTENTS
LIST OF FIGURES.................................................................................................................................. 5
EC DECLARATION OF CONFORMITY (COPY) ................................................................................... 6
LIST OF SYMBOLS................................................................................................................................ 7
ICONS ..................................................................................................................................................... 8
1. TECHNICAL INFORMATION.......................................................................................................... 9
2. DESCRIPTION OF THE MACHINE............................................................................................... 10
2.1. DESCRIPTION OF THE PACKAGING PROCESS /MACHINE FUNCTIONS..........................................................11
2.1.1. THE PACKAGING PROCESS /MACHINE FUNCTIONS ..................................................................................11
2.1.2. GENERAL FUNCTIONS .........................................................................................................................12
2.2. THE SEAL SYSTEM...............................................................................................................................12
2.3. DE VACUUM PUMP...............................................................................................................................14
2.4. ELECTRICAL INSTALLATION..................................................................................................................16
2.5. SINGLE PROGRAM DIGITAL CONTROL (SPDC)......................................................................................17
3. SAFETY ......................................................................................................................................... 19
3.1. GENERAL...........................................................................................................................................19
3.2. DURING NORMAL OPERATION ...............................................................................................................20
3.3. OPERATIONAL STAFF ..........................................................................................................................20
4. INSTALLATION............................................................................................................................. 21
4.1. TRANSPORT AND PLACEMENT ..............................................................................................................21
4.2. CONNECTING THE MACHINE..................................................................................................................21
4.3. START THE MACHINE FOR THE FIRST TIME..............................................................................................21
5. OPERATION.................................................................................................................................. 22
5.1. STARTUP ...........................................................................................................................................22
5.2. PRODUCTION......................................................................................................................................22
5.3. CONTINUE TO THE NEXT STEP OF THE CYCLE..........................................................................................23
5.4. STOP PROGRAM..................................................................................................................................23
5.5. CHANGING THE PROGRAM SETTINGS .....................................................................................................24
5.5.1. SINGLE PROGRAM DIGITAL CONTROL (SPDC)......................................................................................24
5.5.1.1. EXTERNAL VACUUM OPTION (SPDC)....................................................................................................25
5.6. DIRECTIVE FOR FUNCTION VALUES........................................................................................................26
6. MAINTENANCE............................................................................................................................. 28
6.1. MAINTENANCE DIAGRAM......................................................................................................................28
6.2. CLEANING THE MACHINE......................................................................................................................29
6.3. OIL CLEANING PROGRAM .....................................................................................................................30
6.4. ADD OIL /CHANGE OIL .........................................................................................................................30
6.5. REPLACING THE EXHAUST FILTER (MAINTENANCE OF VACUUM PUMP) .......................................................32
6.6. REPLACING THE SEALING WIRE.............................................................................................................35
6.7. REPLACING THE SILICONE RUBBER ON THE SILICONE HOLDERS................................................................37
6.8. REPLACING THE LID GASKET ................................................................................................................38
7. TROUBLESHOOTING................................................................................................................... 39
8. WARRANTY CONDITIONS........................................................................................................... 40
8.1. LIABILITY ...........................................................................................................................................40
8.2. WARRANTY ........................................................................................................................................40
9. DISPOSE AS WASTE ................................................................................................................... 41
10. APPENDIX..................................................................................................................................... 42
10.1. LOG...................................................................................................................................................42

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LIST OF FIGURES
FIGURE 1: OVERVIEW OF THE MAIN COMPONENTS...................................................................................... 10
FIGURE 2: OVERVIEW OF THE SEAL SYSTEM .............................................................................................. 12
FIGURE 3: OVERVIEW OF THE PUMP (FILTER COVER REMOVED) .................................................................. 15
FIGURE 4: OVERVIEW OF THE ELECTRICAL INSTALLATION ........................................................................... 16
FIGURE 5: CONTROL PANEL SINGLE PROGRAM DIGITAL CONTROL(SPDC)................................................. 17
FIGURE 6: CHANGING PARAMETERS (SPDC)............................................................................................. 24
FIGURE 7: EXTERNAL VACUUM ADAPTER KIT (SPDC)................................................................................. 25
FIGURE 8:WATER VAPOUR LINE ............................................................................................................... 27
FIGURE 9: REPLACING THE EXHAUST FILTER ON A 3-4 M3PUMP .................................................................. 32
FIGURE 10: REPLACING THE EXHAUST FILTER ON A 8M3POMP.................................................................... 33
FIGURE 11: REPLACING THE EXHAUST FILTER ON A 16M3POMP .................................................................. 34
FIGURE 12: REMOVING THE SEAL BAR....................................................................................................... 35
FIGURE 13: REPLACING THE SEALING WIRE ............................................................................................... 35
FIGURE 14: REPLACING THE SILICONE RUBBER OF THE SILICONE HOLDERS................................................. 37
FIGURE 15: REPLACING THE LID GASKET................................................................................................... 38