Henkelman Jumbo series User manual

USER MANUAL
Vacuum Packing Machine
Jumbo series
Art nr 0894606

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USER MANUAL
Jumbo Version: JUM-EN-UL-0 23-03-15
© Copyright 2014
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form
or by any electronic or mechanical means, or by photocopying, recording, or otherwise without the
prior written consent of Henkelman BV.

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INTRODUCTION
Henkelman BV is a supplier of ultra-modern vacuum packing machines.
Our machines are designed and manufactured to the highest standards. And that's clear. They
combine a sleek built and functional design with ease of use and durability. Installation is just a matter
of 'plug & pack' and the clever design ensures that the hygiene standards are maintained at all times.
This manual contains relevant information and instructions for installation, operation and maintenance
of the machine.
The machine is not suitable for the packaging of toxic, corrosive, irritant or
hazardous materials
All persons responsible for the operation must at least fully read and understand
the chapters on operation and safety of these operating instructions
All persons responsible for assembly, installation, maintenance and/or repair
should read and understand all of these instructions
The user is responsible for the interpretation and use of this manual in any
circumstances. Please contact the owner or the manager in case of questions or
doubts about the correct interpretation
This manual should be kept near the machine and should be within reach for
users
All major maintenance, adjustments to the machine and observations should be
recorded in a log, see Appendix 10.1
Changes to the installation/machine are not permitted without prior written
approval of the supplier
Please contact the vendor for special servicing that is not included in this manual
Comply at all times with the safety requirements, as specified in Chapter 3
The proper functioning and safety of the system can only be guaranteed if the
recommended maintenance is executed on time and correctly
Illustrations may differ from your machine

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TABLE OF CONTENTS
LIST OF FIGURES.................................................................................................................................. 5
EC DECLARATION OF CONFORMITY (COPY) ................................................................................... 6
LIST OF SYMBOLS................................................................................................................................ 7
ICONS ..................................................................................................................................................... 8
1. TECHNICAL INFORMATION.......................................................................................................... 9
2. DESCRIPTION OF THE MACHINE............................................................................................... 10
2.1. DESCRIPTION OF THE PACKAGING PROCESS /MACHINE FUNCTIONS..........................................................11
2.1.1. THE PACKAGING PROCESS /MACHINE FUNCTIONS ..................................................................................11
2.1.2. GENERAL FUNCTIONS .........................................................................................................................12
2.2. THE SEAL SYSTEM...............................................................................................................................12
2.3. DE VACUUM PUMP...............................................................................................................................14
2.4. ELECTRICAL INSTALLATION..................................................................................................................16
2.5. SINGLE PROGRAM DIGITAL CONTROL (SPDC)......................................................................................17
3. SAFETY ......................................................................................................................................... 19
3.1. GENERAL...........................................................................................................................................19
3.2. DURING NORMAL OPERATION ...............................................................................................................20
3.3. OPERATIONAL STAFF ..........................................................................................................................20
4. INSTALLATION............................................................................................................................. 21
4.1. TRANSPORT AND PLACEMENT ..............................................................................................................21
4.2. CONNECTING THE MACHINE..................................................................................................................21
4.3. START THE MACHINE FOR THE FIRST TIME..............................................................................................21
5. OPERATION.................................................................................................................................. 22
5.1. STARTUP ...........................................................................................................................................22
5.2. PRODUCTION......................................................................................................................................22
5.3. CONTINUE TO THE NEXT STEP OF THE CYCLE..........................................................................................23
5.4. STOP PROGRAM..................................................................................................................................23
5.5. CHANGING THE PROGRAM SETTINGS .....................................................................................................24
5.5.1. SINGLE PROGRAM DIGITAL CONTROL (SPDC)......................................................................................24
5.5.1.1. EXTERNAL VACUUM OPTION (SPDC)....................................................................................................25
5.6. DIRECTIVE FOR FUNCTION VALUES........................................................................................................26
6. MAINTENANCE............................................................................................................................. 28
6.1. MAINTENANCE DIAGRAM......................................................................................................................28
6.2. CLEANING THE MACHINE......................................................................................................................29
6.3. OIL CLEANING PROGRAM .....................................................................................................................30
6.4. ADD OIL /CHANGE OIL .........................................................................................................................30
6.5. REPLACING THE EXHAUST FILTER (MAINTENANCE OF VACUUM PUMP) .......................................................32
6.6. REPLACING THE SEALING WIRE.............................................................................................................35
6.7. REPLACING THE SILICONE RUBBER ON THE SILICONE HOLDERS................................................................37
6.8. REPLACING THE LID GASKET ................................................................................................................38
7. TROUBLESHOOTING................................................................................................................... 39
8. WARRANTY CONDITIONS........................................................................................................... 40
8.1. LIABILITY ...........................................................................................................................................40
8.2. WARRANTY ........................................................................................................................................40
9. DISPOSE AS WASTE ................................................................................................................... 41
10. APPENDIX..................................................................................................................................... 42
10.1. LOG...................................................................................................................................................42

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LIST OF FIGURES
FIGURE 1: OVERVIEW OF THE MAIN COMPONENTS...................................................................................... 10
FIGURE 2: OVERVIEW OF THE SEAL SYSTEM .............................................................................................. 12
FIGURE 3: OVERVIEW OF THE PUMP (FILTER COVER REMOVED) .................................................................. 15
FIGURE 4: OVERVIEW OF THE ELECTRICAL INSTALLATION ........................................................................... 16
FIGURE 5: CONTROL PANEL SINGLE PROGRAM DIGITAL CONTROL(SPDC)................................................. 17
FIGURE 6: CHANGING PARAMETERS (SPDC)............................................................................................. 24
FIGURE 7: EXTERNAL VACUUM ADAPTER KIT (SPDC)................................................................................. 25
FIGURE 8:WATER VAPOUR LINE ............................................................................................................... 27
FIGURE 9: REPLACING THE EXHAUST FILTER ON A 3-4 M3PUMP .................................................................. 32
FIGURE 10: REPLACING THE EXHAUST FILTER ON A 8M3POMP.................................................................... 33
FIGURE 11: REPLACING THE EXHAUST FILTER ON A 16M3POMP .................................................................. 34
FIGURE 12: REMOVING THE SEAL BAR....................................................................................................... 35
FIGURE 13: REPLACING THE SEALING WIRE ............................................................................................... 35
FIGURE 14: REPLACING THE SILICONE RUBBER OF THE SILICONE HOLDERS................................................. 37
FIGURE 15: REPLACING THE LID GASKET................................................................................................... 38

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EC DECLARATION OF CONFORMITY (COPY)
We,
Henkelman BV
Titaniumlaan 10
5221 CK, ‘s Hertogenbosch
Nederland
declare under our sole responsibility that the product;
Machine type: Jumbo Series
fulfils all the relevant provisions of the directives
2006/42/EG Machinery Directive
2004/108/EG EMC-Directive
and is in conformity with the following standard(s) or other normative document(s);
NEN-EN-ISO 12100 Safety of machinery - general principles for design –Risk assessment and risk
reduction
NEN-EN 13857 Safety of machinery –Safety distances to prevent hazard zones being reached by
upper and lower limbs
NEN-EN 349 Safety of machinery –Minimum gaps to avoid crushing of parts of the human body
NEN-EN 953 Safety of machinery –Guards - General requirements for the design and construction of
fixed and movable guards
NEN-EN 13849-1 Safety of machinery –Safety-related parts of control systems - Part 1: General
principles for design
NEN-EN 60204-1 Safety of machinery –Electrical equipment of machines - Part 1: General requirements
The undersigned is authorized to compile the technical file
Netherlands, 's-Hertogenbosch, 28 februari 2014 Stephan Harleman
Director

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LIST OF SYMBOLS
For all operations in which the safety of the operator and/or technician is at stake and where caution
should be exercised, the following symbols are used.
Caution!
Danger:
High Voltage!
Tip:
Provides a quick overview or offers tips to make it easier to perform certain actions

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ICONS
Some icons and warnings are included on the machine among others to indicate the possible risks
involved to the users.
ICON
DESCRIPTION
LOCATION
Nameplate
At the rear of the machine
Warning sign "HIGH VOLTAGE"
At the rear of the machine
Warning sign “SHOCK RISK”
At the rear of the machine
Warning sign "HEAT"
On the housing of the machine
Warning sign "HEAT"
On the sealbar(s)
On the vacuum pump
CAUTION!
Regularly check that the icons and markings are still clearly recognizable and
legible. Replace them if this is no longer the case

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1. TECHNICAL INFORMATION
Jumbo
Mini
Jumbo
Jumbo
Plus
Jumbo
30
Jumbo
35
Jumbo
42
Jumbo
42XL
Jumbo
42XXL
General
Ambient temperature
41 - 86
41 - 86
41 - 86
41 - 86
41 - 86
41 - 86
41 - 86
˚F
Noise production
< 70
< 70
< 70
< 70
< 70
< 70
< 70
dB(A)
Maximum daily production
5*
5*
5*
5*
5*
5*
5*
h/day
Dimensions of the machine
Width
13.2
13.2
17.7
17.7
19.4
19.4
19.4
inch
Length
17.7
17.7
21.8
21.8
20.8
24.3
24.3
inch
Height
12.0 /
13.4**
12.0 /
13.4**
14.4
15.9
17.3
18.5
18.5
inch
Weight
55.1
66.1
77.2
105.8
***
123.5
***
147.7
***
155.6
***
lbs
Maximum product height
3.3 /
5.1**
3.3 /
5.1**
5.9
5.9
7.1
7.1
7.1
inch
Electrical connection
Tension
****
****
****
****
****
****
****
V
Power
****
****
****
****
****
****
****
kW
Vacuum pump
Capacity
4.8
9.6
9.6
19
19
19
24
m3/h
Oil
0.06
0.25
0.25
0.3
0.3
0.3
0.5
liter
Oil type
(Ambient temperature 41-104°F)
VM22
VM32
VM32
VM32
VM32
VM32
VM32
* This machine is not designed for continuous use; The maximum used setting for vacuum should be 60 seconds, you have to
respect a 15 seconds waiting period between each following cycle. Next to that if the machine is used for 1 hour continuous, the
machine should be switched off, until the temperature of the enclosure has reached the ambient temperature
** Depending on lid type. High or low lid
*** Extensions legs are available for these machines. These legs will add 4 inch to the total height
**** See the nameplate

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2. DESCRIPTION OF THE MACHINE
FUNCTION
This chapter provides an overview of the main components and functions
If detailed information is available in this guide, you will be redirected to the
specific sections
The performance of your machine may differ from the figure below
The figure below shows the main components of the system:
Figure 1: Overview of the main components
NO.
PART
DESCRIPTION
SECTION
1
Lid
The function of the lid is to close the chamber
during the vacuum cycle
The lid has a lid gasket fitted, which makes sure the
machine does not leak during the vacuum cycle
In the lid, silicone holder(s) are mounted as the
opposite of the sealing bar(s)
6.8
2.2, 6.7
2
Chamber
The products to be packed will be placed on the
worktable / in the chamber with the opening of the
vacuum seal bag on the seal position
3
Seal bar
In the chamber, depending on the version, 1 or 2
seal bars are mounted. With this/these the vacuum
bag is closed
2.2, 6.6
7
6
5
4
3
2
1