Herkules Hebetechnik GmbH K1200-HLS-64 User manual

Operating manual and test record
for
service lift
Machine type
Article No.
Serial No.
K1200-HLS-61
HLS 1200-61
K1200-HLS-64
HLS 1200-64
K1200-HLS-66
HLS 1200-66
HLS1200-61-64-66_2012.06_760-070_2.0_EN
Herkules Hebetechnik GmbH
Falderbaumstraße 34
D - 34123 Kassel
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.herkules.de

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OPERATION AND SAFETY INSPECTION
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Table of contents
1Operation and Safety Inspection...................................................................................5
2General information.......................................................................................................6
2.1 Hazard warnings .................................................................................................... 6
2.2 Limitation of liability................................................................................................6
2.3 Copyright................................................................................................................ 7
2.4 Terms of guarantee................................................................................................7
2.5 Customer service ................................................................................................... 7
3Master data sheet..........................................................................................................8
4Product description........................................................................................................9
4.1 Intended use .......................................................................................................... 9
4.2 Product structure.................................................................................................. 10
4.3 Technical data...................................................................................................... 11
4.4 Product designation ............................................................................................. 11
5EC Declaration of Conformity......................................................................................12
6General safety instructions..........................................................................................13
6.1 Operator’s duty of care......................................................................................... 13
6.2 Operator’s duties.................................................................................................. 13
6.3 Basic safety measures.........................................................................................14
6.4 Requirements of operating personnel..................................................................15
7Transport and preparation...........................................................................................16
7.1 Transport inspection.............................................................................................16
7.2 Disposal of the packaging materials..................................................................... 16
8Installation and Assembly............................................................................................17
8.1 Environmental conditions for assembly................................................................ 17
8.2 Assembly instruction HLS1200-61....................................................................... 18
8.3 Assembly instruction HLS1200-64 / 66................................................................ 21
8.4 Grounding, electrostatic charge ........................................................................... 24
9Operation ....................................................................................................................25
9.1 Description of Control Elements........................................................................... 25
9.2 Commissioning..................................................................................................... 26
9.3 Description of safety catch................................................................................... 26

OPERATION AND SAFETY INSPECTION
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9.4 Loading ramps ..................................................................................................... 27
9.5 Function interim drive over ramp (HLS1200-61).................................................. 27
9.6 Function protective flaps (HLS1200-64)............................................................... 27
9.7 Function CE-Stop (HLS1200-66) .........................................................................27
9.8 Operating ............................................................................................................. 28
9.8.1 Use of the lifting platform:............................................................................28
9.8.2 Lifting the platform:......................................................................................28
9.8.3 Lowering the lift platform: ............................................................................28
9.8.4 Exiting the service platform..........................................................................28
9.9 Working on the lifted vehicle................................................................................ 29
9.10 End of work..........................................................................................................29
10 Troubleshooting...........................................................................................................30
10.1 Possible problems and their resolutions............................................................... 30
11 Maintenance................................................................................................................31
11.1 Air bags characteristics and durability..................................................................32
11.2 Notice about filter regulator and air line................................................................ 32
11.3 Notice about the sliding area of the scissors........................................................ 32
11.4 Lubrication and test points ...................................................................................33
12 Safety Inspection.........................................................................................................34
12.1 Regular safety check............................................................................................ 35
13 Disassembly and Disposal ..........................................................................................36
13.1 Disassembly.........................................................................................................36
13.2 Disposal ............................................................................................................... 36
14 Additional information..................................................................................................37

OPERATION AND SAFETY INSPECTION
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1 Operation and Safety Inspection
Carried out by the manufacturer to check the following details:
Following plates present:
Nameplate
Operating instructions (abbreviated)
Lifting capacity
Bar mains pressure
Raise "up",- lower "down"
Company logo
CE marking
Operation and safety checked:
Safety valve set to 3.5 bar operating pressure
Inspected:
Unladen function test
Safety catch function
The control valve automatically goes into the 0 position
No damage to the surface of the air bags
Secure fit of all supporting screws
Safeguard of the scissor pins
Condition of the pneumatic lines (proper position and do not leak)
Function loading ramps
Function Roll-off protection
Function folding ramp
Serial No.: See cover sheet
Date: ____________________
Name: ____________________
Herkules Hebetechnik GmbH
Falderbaumstraße 34
D - 34123 Kassel
Tel.: [phone]
Fax: [phone]