HIGHLEAD GC0618-1 User manual

HIGH LEAD
Purchasing Dept
Copy
GC0618-1/-SC/-D2/GC0518-1
Heavy Duty Compound Feed Lockstitch Sewing Machine
Instruction Manual
Parts Catalog
SHANGHAI HUIGONG N0.3 SEWING MACHINE FACTORY
From the library of: Diamond Needle Corp

From the library of: Diamond Needle Corp

CONTENTS
1. PRECAUTIONS BEFORE STARTING OPERATION ................ .
2. MAlN SPECIFICATIONS ................ .
3. PREPARATION AND LUBRICATION..
4. REPLACE NEEDLES ...
5. WINDING ..
6. WINDING ADJUSTMENT ...... .
7. REMOVING AND INSERTING THE BOBBIN .................. .
8. THREADING........ . ....................... .
9. REGULATING THE THREAD TENSIONS ..... .
10 ADJUSTMENT OF THE PRESSURE ON THE MATERIAL.
ll. ADJUSTING THE LIFT OF THE ALTERNATING PRESSER FEET
12. STITCH LENGTH ADJUSTMENTS AND REVERSING LEVER ..
13. ADJUSTING THE HEIGHT OF THE FEED DOG ....
. ..... 2
. ..... 2
. .3
. ....... 3
. ...... .4
. ..... .4
..4
. ............. 5
. ........ 5
..6
........................... 6
... 6
..6
14. RELATIVE POSITION OF THE FEED DOG TO NEEDLE PLATE ...7
15 THE POSITION OF THE NEEDLE AND THE NEEDLE HOLE OF THE FEED DOG ..................... 7
16. TIMING THE NEEDLE WITH FEED DOG ....................... .
17 ADJUSTING THE
HEIGHT OF THE NEEDLE BAR .....
18. TIMING BETWEEN THE HOOK AND THE NEEDLE
....7
. ........ 8
..................... 8
19. ADJUSTING THE HEIGHT OF THE PRESSER FEET ............................ . .
... 8
. .. 9
20. TIMING OF THE VIBRATING PRESSER FOOT ..
21 ADJUSTMENT OF THE CLEARANCE BETWEEN FEED FORKED CONNECTION AND FEED FORK
COLLAR ....... 9
22. ADJUSTING THE THREAD CONTROLLER SPRING .....
. ...................... 9
23. ADJUSTMENT OF NEEDLE BAR STOP POSITION
.......... . ........ 9
24. ADJUSTMENT OF KNIFE ENGAGEMENT ...
. ............ 10
~I~
From the library of: Diamond Needle Corp

1. PRECAUTIONS BEFORE STARTING OPERATION
1) Safety Precautions:
( 1) When turning the power on, keep your hands and fingers away from the area around/under the needle
and the area around the balance wheel.
(2) Power must
be turned off when the machine is not in use, or when the operator leaves the seat.
(3) Power must be turned off when tilting the machine head, installing or removing the "V" belt, adjusting
the machine, or when replacing.
(4) Avoid placing fingers, hairs, bars etc., near the balance wheel, "V" belt, bobbin winder balance wheel,
or motor when the machine is in operation
(5) Do not insert fingers into the thread take-up cover, under/around the needle, or balance wheel when the
machine
is in operation.
(6) If a belt cover, finger guard, eye guard are installed, do not operate the machine without these safety
devices.
2) Precautions before Starting Operation:
(I) If the machine's oil pan has an oil sump, never operate the machine before filling it.
(2) If the machine is lubricated by a drop oiler, never operate the machine before lubricating.
(3) When a new sewing machine is first turned on, verify the rotational direction ofthe balance wheel with
the po\ver on. (The balance wheel should rotate counter-clockwise when viewed from the balance
wheel)
(4) Verify the voltage and (single or three) phase with those given on the machine nameplate.
3) Precautions for Operating Conditions:
(1) Avoid using the machine at abnormally high temperature ( 3S"C or higher) or low temperature ( S"C or
lower J
(2) Avoid using the machine in dusty conditions
2. MAIN SPECIFICATIONS
Item r;coo 1 1-1 1 J r;r :oo 1 1-1 1 sr: J
r;r:oo 11-1 1 IlL
l
Max. Sewing Speed L000 rpm
f----------''---'-----t-------------------------------·-·-··-·· -------· ------
Stitch Length 0 I0 111111
f---------=----t-------------------------------------------- --- -- --·. ---- - ----
1 Take-up Lever Stroke
t-------------+-------------------------·------------
Needle Bar Stroke :l::J 111111
71. ;, 111111
t-H--'~:.c.~gh:.::dc..::~:...:~:...:~:._~:..c~c_;~c::.~vs:...:ee:.::~....:1F-'~=-=oac...:.ti_n-+---------L-:J-III_m _________ l_l__- ___ -~~----~=---~--~-~~
Presser foot By Hand H 111111
t---=------+----------------:-;----------------- ·-----··-· ----- ---
lift By Knee l~111111
f--------__[__--=----t------------~----=---------------· -·--·-- -· -·- -----
Needle Ill'~ 17 LL;:: L~;::
Rotating Hook
Lubrication
Motor
Double Capacity Hook I Large Hook
for Trimmer ~-Do~;blc C'~l]~;~~J~lo()_<
Manual
--
370W Clutch Motor I Speed adj. Motor 1 370W Clutch Motor
-2-
From the library of: Diamond Needle Corp

3. PREPARATION AND LUBRICATION
1) Cleaning the machine
Before leaving the factory, the machine parts are coated with rust-preventive grease, which may be
hardened and contaminated by dust during storage and shipment. This grease must be removed vvith
gasoline.
2) Examination
Though every machine is confirmed by strict inspection and test before leaving the factory, the
machine parts may be loose or deformed after long distance transportation with jolt. A thorough
exammation must be performed after cleaning the machine. Turn the balance wheel to sec if there is
running obstmction, parts collision, uneven resistance or abnormal noise. If these exist, adjustment niust be
made accordingly before nm-in operation.
3) Oiling (Fig.l, 2, 3, 4)
Please do not operate the machine before lubricating well. The points with arrO\v in the fig are oil
positions.
Caution: Please use white spindle oil.
Fig.l
Fig.2
Lubrication of rotating hook (Fig.4)
Add the oil from the oil hole 11llitl to the position 2.
Adjusting the lubrication (Fig.4)
F
Fig.3
4
~~"'""''"' ,,,.
~
3 1~\
Decrease lncrea.s.e
Fig.4
Oil aqjusting screw 3 can aqjust the lubrication of the rotating hook: Tum oil-adjusting screw 3 clockwise
to increase oil and tum oil-adjusting screw 3 cmmter-clockwise to decrease oil.
4. REPLACE NEEDLES (Fig.5)
1) Tum the balance wheel to lift needle bar 1 to the upper end of its stroke.
3
From the library of: Diamond Needle Corp

2) Loosen needle clamp screw 2. While keeping the long
groove
of the needle leftward fully insert the needle shank up to the
bottom
of the needle socket.
Caution: The direction of the long groove should be left.
J) Then tighten needle clamp screw 2.
5. WINDING (Fig.6)
l) Put the bobbin J on the bobbin winder shaft as far as it will
go.
2) Bring the thread forward toward the boobin and wind from
below in clockwise direction several times around the bobbin.
4) Push the lever 4 toward other side so that the winding wheel
and ··v·· belt will engage and then start the machine
5) The v\inding \\heel vvill automatically be free from "V" belt
and stop after the bobbin
is filled with thread.
6. WINDING ADJlJST~1ENT (Fig.6)
I) When the \vound thread layer does not present a cylindrical
shape, loosen set screvv 5 of bobbin winder tension bracket and slide
bracket leftward or rightward. After adequately positioning the
bracket, tighten set screw
5.
2) Do not overfill the bobbin The optimum length of thread
mil fill about 80'% of bobbin capacity This can be adjusted by
adjusting sere\\ ()ofbobbin winder stop latch
J) Adjustmg of the winding tension: The winding tension can be adjusted by tension screw 7
7. RE!\10VING AND INSERTING THE BOBBIN
I) Turn the balance wheel to lift needle bar I to
the upper end of its stroke Place the feed dog at this
side
in Its travel turnmg the balance wheeL and open
the slide plate A (Fig
I)
2
FigS
Fig.o
Fig7
2) Open on the drip pan, and then open the
hinged latch with left thumb and index finger And
pull bobbin case and bobbin from rotary hook. While
the latch is held open. the bobbin will be retained In
the boobin case. Release of the latch and tuming of
the open side of the bobbin case downward will
cause the bobbin
to drop out.
L__ __________________ _
3) Hold the bobbin bet vvcen the thumb and forefinger of your right hand and pull out a length or about 5 em
of thread Holding the bobbin case in your left hand turn the open side up and place the threaded bobbin lllto It
(Fig 7)
-n \Vith the right hand gwde the thread into the slot Ill the edge or the bobbin case. Then pull the thread to
the left. under tension spring l (Fig 7) and into the dciiVef) eve. In order to keep the bobbin !'rom dropping out
or the case \\hen it is tumcd with the open side do\\11. alwavs keep the hinged latch at the front or the bobbin
-- 4 --
From the library of: Diamond Needle Corp

case open.
5) Take the tlu·eaded bobbin case by the latch and place it on the center stud of the bobbin case holder.
Release latch and press
bobbin case on to center stud until the latch catches the undercut thereon with a click that
can be heard. Permit about 5
em of bobbin thread to hand down freely. Be sure to push the slide plate to the right
before starting to sew.
8. THREADING (Fig.8)
l) Raise the needle bar to its highest point and lead the
thread from the thread stand the follovving order. From the
thread stand lead the thread from
back to front through the
lower guide hole in pin 1 on top of the machine am1, then
again from right to left tlu·ough the upper guide hole in this
pin. Pass thread in weaving fashion through the three holes
in guide 2, and from right
to left over and between the
tension disc
3. Now pull thread downward and from right
to left beneath and around thread controller 4, continue to
10
pull thread upward against the pressure of the wire spring Fig.8
into the fork 5, in the thread controller. Guide upward through the point
of controller discs 6, and thread guide 7,
and from right to left through the eye in take-up lever 8, down through thread guide 7, again and then through 9,
I0, ll and from left to right through the eye of the needle 12.
2) .ASter the above threading, hold the end of thread with your left hand. and tum the balance wheel with
\our right hand so that bobbin thread may be picked up by needle thread. And put their ends of thread back
through under the presser foot for starting operation.
9. REGULATING THE THREAD TENSIONS
For ordinary stitching, the tension of the upper and the lower threads should be equal so as to lock both
threads in the center of the material. (J Fig.9) If the tension on either thread is stronger than on the other,
imperfect stitching will be the result. If the tension on the upper thread is greater than that on the lower thread, it
will lie straight along the upper surface of the material. (2 Fig.9) If the tension on the lower thread is greater than
thot on the upper thread_ the lO\\er thread will lie straight along the underside of the material. (3 Fig.9)
I) Tension of the upper (needle) thread:
Before
ad_i usting the tension of the upper (needle) thread, be certain that the presser foot is let down but not
in lifted position. To adjust tension, turn serrated nut (A Fig. S) on tension device to clockwise to increase tension,
while tuming it to counter-clockwise to decrease it.
2) Tension
of the lower (bobbin) threod (Fig 7)
The 10\\er (bobbin) threod tension is controlled hy the larger screw (2 Fig. 7) neor"thc end of the spring at
the outside or the bobbin case. Turning this screw to clockwise to increase the thread tension. while turning it to
counter-clockwise to decrease it.
2
~
1 Upper thread strong
j We II ba I ance or Iower thread weak
3
Upper thread weak or
lower thread strong
Fig.9
-5-
From the library of: Diamond Needle Corp

10. ADJUSTl\1ENT OF THE PRESSURE ON THE MATERIAL
The pressure of the presser feet is adjusted by the screw D (Fig.2) with screwdriver. To increase the
pressure, tum the scre"v to clockwise and to cmmter-clockwise to decrease it.
11. ADJUSTING THE LIFT OF THE ALTERNATING PRESSER FEET
(Fig.I0)
The thickness of the material should control the height
of the lift of the alternating presser feet. The lift should be
just enough for clearance of the material.
1) With normal adjustment
both feed lift to equal
height To later lift, loosen the wing nut A and move the
llllk and stud assembly along the slot-move up to raise the
feeding presser foot and
push down to lower this foot.
Tighten
\Ving nut upon completion of adjustment. However, Fig.l0
some materials may require unequal heigh
of lift.
2) When altering the lift
of the lifting presser foot (A Fig.5) tmequally against that of the vibrating presser
foot (B Fig.5) or vice versa, see the instructions" ADJUSTING THE HEIGHT OF THE PRESSER FEET"
12. STITCH LENGTH ADJUSTMENTS
AND REVERSING LEVER (Fig.ll)
Stitch length can be set by turning the detail 2.
Numeric figures on the dial show the stitch length in mm.
The desired numeric figure
on the dial should be set at just
above, while depressing the reversing lever 1 slightly.
13. ADJUSTING THE HEIGHT OF
THE FEED DOG (Fig.l2)
The maximum height of the feed dog (1 Fig.l2)
from the surface of the needle plate (2 Fig.l2) is
normally l mm.
l) Lay down the machine head toward the other
side, and turn the balance wheel so as
to raise the feed
dog to it highest point.
2) Loosen bell
crank screw F (Fig.4) and adjust the
height of the feed dog by raising or lowering it.
3) Securely tighten the
screw upon completion of
adjustment.
-6-
1 Feed dog
lmm
2 Need Ie pI ate
Fig.ll
Fig.l2
From the library of: Diamond Needle Corp

14. RELATIVE POSITION OF THE FEED DOG TO NEEDLE PLATE
(Fig.13)
1) Set the stitch length at minimum.
2) Tum the balance wheel so as to raise the feed dog to its
highest point.
3) Lay down the machine head toward the other side and
loosen the
screvv 5 (Fig.4)
4) Adjust to be 32.1 mm from the edge
of the needle plate
to the center of the needle hole on the feed dog. (Fig.l3)
5) Securely tighten the screw.
15. THE POSITION OF THE NEEDLE AND
THE NEEDLE HOLE OF THE FEED DOG
Turning the balance wheel to lower slowly the needle bar,
check whether the needle descends to the center
of the needle hole
of the feeder or not (Please check again the needle is perfect
one)
1) Remove the cover G (Fig.2) and loosen the screw 1
(Fig 14) slightly.
2) Holding the bottom of the needle bar rock frame H (Fig 3),
move it as may be required to get the correct position to the feed
dog.
3) Tighten the screw and close the cover.
16. TIMING THE NEEDLE WITH FEED
DOG (Fig.15, Fig.16)
It is important that the timing relationship between the
needle on its downwoard stroke and the feed dog movement is
maintained at all times. When the
scarf of the needle on the
downward stroke reaches the top surface
of the feed dog, the feed
dog movement must start. When adjustment is required, usc the
following procedure to change the position
of cam
l) Loosen the screw l for cover plate 2 and then remove the
cover plate
2.
2) Normally put the arrow mark 7 of the cam 6 on the V
ditch 5
of arm shaft. Then tighten the cam screw
3) Tum the balance wheel to the needle at l mm up from its
lowest point.
Figl3
Figl4
Fig.l5
87 5 Fig.l(J
4) Pushing the stitch length regulating lever up and down, turen the cam 6 and set this at the point both the
needle and the feed dog rest. After positioning completed, tighten the each screw securely
-7-
From the library of: Diamond Needle Corp

17. ADJUSTING THE HEIGHT OF THE NEEDLE BAR (Fig.17)
When the needle bar is at its highest point, normally the measurement between the surface of the needle
plate and the upper end
of the needle eye is 22.3 mm.
You can also adjust this at its lmvest point. In this case, normally the measurement between the surface of
the needle plate and the upper end of the needle eye is 11 mm. To adjust this, loosen the screw J (Fig.3) and raise
or low·er the needle
bar as may be required. Then, tighten the screw upon completion of adjustment.
NOTE: These measurements are approximate standard, accordingly, following final adjustments "TIMING
BETWEEN THE HOOK AND THE NEEDLE'' are recmmnended.
18. TIMING BETWEEN THE HOOKAND THE NEEDLE (Fig.18, Fig.l9)
After setting the needle barheight, set stitch length to minimum, tum the balance wheel to\vard you until the
needle bar reaches its lowest point.
Continue turning and allow the needle bar to raise about 2 mm while on its
upward stroke. With needle bar in this position, the point of the se\\ing hook should be at the center of the
needle, and normally, the
measurement benveen the hook point and the upper end of the needle eye should be
2.4 111111, further the clearance between the hook point and the needle hollow should be about 0.05 to 0.1 mm.
1) If the sewing hook should not be timed correctly, loosen the three set screws. Turn the hook shaft to align
the hook point
"ith the center of the needle. Re-tighten the three set screws and re-check the timing of the
se\\ing hook
2)
To adjust the clearance between the hook point and the needle hollow, loosen the two screws and move
the hook to the right
or to the left as may require Please note one of the t\vO screws is placed on the V ditch of
hook shari Therefore, keep the screw on V ditch during adjustment. Re-tighten the acrc\vs.
Figl7 Fig.! X
·19. ADJUSTING THE HEIGHT OF THE
PRESSER FEET (Fig.20)
l) Adj ustmcnt by the presser bar lifter Loosen the screw l
suffiCiently, raise the presser bar lifter and lassen the set screw 2
Mm e the lifting presser foot up or down as may be required so as to
get the correct height and tighten the screws.
2) Adjusting the lift
of altcmating presser f'cct lf the height of
the lifhng presser foot changes. the momentums of the l1fting and
nbrating presser foot vary. thus the height of the vibrating presser
Fig l C)
Fig 20
foot must be adjusted To a4just this, 10\ver the presser bar lilicr, holding the vibrating presser foot B (Fig.()) and
loosen the hexagon screw 3 and move the presser foot up or dovvn as nwy he required. After setting the position.
tighten the sere\\
-- 8 --
From the library of: Diamond Needle Corp

20. TIJ\1ING OF THE VIBRATING PRESSER FOOT
This is the normal timing when tum the balance wheel toward you, after lowering the presser bar lifter, the
, ibrating presser foot should reach the reed dog earlier than the needle eye comes to, and when the needle raises,
the vibrating presser foot
should leave the feed dog after the needle eye has left the feeder This is due the reason
that the vibrating presser foot must tightly hold the goods while the needle is passing the goods for aYoiding
irregular stitches. To adjust this, set the lift of the alternating presser feet to equal, loosen the two screws 4
(Fig 20) and adjust the rotating position of the cam 5 (Fig.20) faster or slower as may be desired, and tighten the
screws
21. ADJUSTJ\1ENT OF THE CLEARANCE BETWEEN FEED FORKED
CONNECTION
AND FEED FORK COLLAR (Fig.15, Fig.l6)
lnconect clearance between the fork 8 of feed forked connection and feed fork collar 9 will bring irregular
stitch length or overheating, etc. To adjust this, open the cover plate. Remove the coyer plate and the oil reservoir.
To tnerease the clearance, loosen the
screw and turn the scrcvv to left or counter-clockwise. This adjustment
should be done with
tuming the balance wheel toward you to get correct clearance. Upon completion of
adjustment, tighten the screw which is loosened to touch the feed fork.
22.ADJUSTING THE THREAD CONTROLLER SPRING (Fig.21)
Normally. the thread controller spring I should hold slack of the upper
thread until the needle reaches to the goods, and it should pause while raising of
the needle and passing of the upper thread through the bobbin case.
l) For more controller action on the thread: Loosen the stop screw 2. move
the stop to the right (For less action, move to the left). Tighten the screw.
2)
To adjust the tension spring: Loosen the serrated nut 4 and the screw 5.
Turn the tension stud Gslightly to the left to strengthen the tension (to lighten the
tension. turn to the right) \\ith a scre\\dri\er. Tighten the sere\\ and nut upon
completion of adjustment
23.ADJUSTMENT OF NEEDLE BAR STOP POSITION
(Fig. 22, 23)
l) Adjusting of" Up" position
When the pedal is kicked down by heel, the
machme stops at --up·' position. lf the marks deviate
larger than 3 nun adjust as follows:
(I) Disconnect the plug ( 12 pins) of cable from
the machine
head
(2) Run the machine and stop at ''UP .. position
(:I) While holding the balance wheel insert the
.. adJusting toor' in the hole A, then remove the tool.
-9-
Pully
3 2
Fio.2]
Adjusting
tool
Fig.22
From the library of: Diamond Needle Corp

2) Adjusting of "DOWN~~ position
Set the machine stops at "DOWN" position.
When the pedal
is kicked down by helL the
machine stops as
"DOWN" position. If the marks
deviate larger than 3
mm adjust as follows:
(I) Disconnect the plug (12 pins) of cable
from the machine
head
(2) Run the machine and stop at "DOWN"
position.
(3) While holding the
balance wheel insert
the "adjusting tool" in the hole B, then
remove the tool.
3rd mark
\ Rotating
\ \ direction
1st mark
Fig.23
3) Confirm the stop operation then the plug (12 pins) coming from the machine head into
the receptacle.
24. ADJUSTMENT OF KNIFE ENGAGEMENT (Fig.24)
I) Position of movable knife (left) and fixed blade:
See the illustration
The standard distances from the
needle center are 7 5
nm1 and 7 nun from the movable knife
(left) and fixed blade respectively
2) Adjustment of knife engagement:
With the
solenoid activated, turn on the machine. This
rotates the thread
trinuning cam which rotates the movable
knife (left). When the movable knife (left) has
moved to its
farthest distance. the
standard engagement of the blade is
I 5-2.0
nnn
3) Adjustment of knife engagingpressure
If a thread is poorly cut, particularly when it is thick,
slightly increase the
engaging pressure. This should solve the
problem The engaging pressure can be adjusted in this way:
Loosen lock nut B and adjust it
by using adjusting screw A
-10-
n Fixed bIa de
Movable knife(leftl7 .5rnm~ 7 mm
1 B A
"...,_ r- ---l--:--· / //
Movable knife (left)
Movable knife (left)
""' 3mm
Fixed bI ade
Fig.24
From the library of: Diamond Needle Corp

A.ARM BED AND ITS ACCESSORIES
53
4""-. ~
3
52
~'
0
0
0
171
18~
16
-11-
From the library of: Diamond Needle Corp

A.ARM BED AND ITS ACCESSORIES
u N
.......
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00
....... .......
00
.......
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.......
Part No.
Description
'D
00
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Remarks
No.
0
.......
.......
0
u
'D 'D
u
0 0
0 u u 0
0 0
A01 H3115B0721 Ann cover(right) 1 1 1 1
A02 HA06030080 Screw 2 2 2 2
A03 H2020M0069 Felt 1 1 1 1
A04 H2020M0067 Felt 2 2 2 2
AOS H2020M0066 Ann oil box(right) 1 1 1 1
A06 H2020M0068 Oil wick 1 1 1 1
A07 H2020M0068 Oil wick 1 1 1 1
A08 H2400J2010 Oil cap 1 1 1 1
A09 H2400J2020 Oiling felt 1 1 1 1
A10 H3106B0671. Face plate 1 1 1 1
All HA300B2170 Screw 2 2 2 2 SM11/64(40)x9
A12 HA124B0711 Slide plate 1 1 1 1
Al3
HA124B0713 Screw 2 2 2 2 SM3/32(56)x2.2
Al4
HA124B0712 Slide plate spring 1 1 1 1
Al5 H2000B2050 Screw 2 2 2 2 SM11/64(40)x6.5
A16 H3100B2090 Needle plate 1 1 1
Al6
H4500B2020 Needle plate 1
Al7
H005008060 Spring washer 1 1 1 1
A18 H2009B0653 Leg 1 1 1 1
A19 H3108B0692 Felt 1 1 1 I
A20 H3108B0691 Thread guide 1 1 I 1
A21
HA500C2070 Screw 1 1 1 1 SM9/64(40)x5
A22 HA300B2130 Screw 2 2 2 2 SM11/64(40)x5.5
A23 H2000B2040 Cloth guide plate 1 1 I I
A24 HAI06B0676 Screw 1 I I 1 SM9/64(40)x6
A25 HAI06B0675 Thread guide 1 1 I I
A26 H2400B2080 Screw I I I I SM3/16(28)x
13
A27 H2400B2070 Thread guide 1 I 1 1
.
A2g H2000M0090 Oil cap I I 1 1
A29 H2000M0080 Felt 2 2 2 2
A30 H3100G2230 Thread tension releasing pin I I I
A30 H4200G2010 Thread tension releasing pin(long) 1
A30 H420002020 Thread tension releasing pin(short) I
A31 H2504C6510 Screw 2 2 2 2
A32 H3111B0704 Tension releasing lever I I I I
A33
H31611B311 Screw I I I I
A34 HA300B2080 Screw 1 I 1 I SMI5/64(28)x6.8
A35 H3111B0702 Thread controller spring I I I I
A36 H3221B6819 Thread controller spring stop 1 I I 1
A37 H324giBC21 Screw I I I I
A38
H2504C0654 Thread guide I I I I
A39 H2504C0658 Nut I I I 1
A40 H3111B0703 Ser screw 1 1 1 1 SM3/32(56)x6
- 12-
From the library of: Diamond Needle Corp

A.ARM BED AND ITS ACCESSORIES
u N
-
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00
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Part No.
Description
\0
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Remarks
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A41 HA115B7010 Stop disc 1 1 1 1
A42 HA607B0068 Tension releasing spring 1 1 1 1
A43 H2504C0657 Thread tension releasing plate 1 1 1 1
A44 H2504C0656 Thread tension disc 2 2 2 2
A45 H2504C0121 Thread tension releasing pin 1 1 1 1
A46 HA310B0701 Nut 1 1 1 1
A47 H31611B211 Pin 1 1 1 1
A48 HA7311C606 Screw 1 1 1 1
A49 H3100B2070 Thread guide 1 1 1 1
ASO H31611Blll
Tension bracket 1 1 1 1
A51 H2504C0013 Thread tension stud 1 1 1 1
A52 HA300B2170 Screw 2 2 2 2 SM11/64(40)x9
A53 H4205l0661
Arm side plate 1
A53 H3107B0681 Arm side plate 1 1 1
A
54 H2000B2010 Rubber plug 1
A54 HA307E0674 Rubber plug 1 1 1
A
55 HA300B2170 Screw 5 5 5 5
A56 HA300B2160 Screw 1 1 1 1 SM11164(40)x10
A57 H3100B2060 Thread take-up lever cover 1 1 1 1
A58 H2400B2100 Thread guide 1 1 1
A
58
H4206B0066 Thread tension complete 1
A59 HA700B2060 Screw 2 2 2
A60 H2000M0180 Oil window 1 1 1 1
A61
H2000M0190 Sealing washer 1 1 1 1
A62 H2000M0200 Gland 1 1 1 1
A63 HA300B2170 Screw 5 5 5 5 SM11!64(40)x9
A64 H2400B2050 Oil guard 1 1 1 1
A65 H2400B2060 Plate for oil guard I 1 1 1
A66 H3111B0705 Plate spring 1 1 I 1
-13-
From the library of: Diamond Needle Corp

B.ARM SHAFT MECHANISM
21
20
22
23
24
16
,-
~----~--· 34
------ \
1 18
I
I
I
: 19
I/ - _3_3_~--
r#f --- .-- ~
I --~---
\_-----
32
~"
41
4
- 14-
14
~-
---
15
I
I
I
I
I
\
I
I
..-'
From the library of: Diamond Needle Corp

B.ARM SHAFT MECHANISM
u N
-r/1
Ci
-
I I I I
Fig.
00
- -
00
-I I -
Part No. Description \C;
00 00
lr)
Remarks
No. 0 - - 0
u
\C; \C;
u
0 0
0 u u 0
0 0
BOl H3100C2110
Ann shaft 1 1 1 1
802 H2009B0743 Felt 1 1 1 1
803
H31133Bl04
Ann shaft bushing(left) 1 1 1 1
804 HA100C2020 Screw 1 1 1 1 SM15/64(28)xlO
805
H31122B204
Ann shaft bushing(middle) 1 1 1 1
806
HA105D0662 Screw 2 2 2 2
SMl/4 (40) x4
B07 HA.105D0661
Ann shaft collar
1 1 1 1
808
HA113D2112 bevel gear for
arm shaft 1 1 1 1
809
HA108D0663 Set screw 8 8 8 8 SM114(40)x7
BlO HA112D3012 C-type ring 1 1 1 1
Ell
H3100E2010 Feed and feed lifting eccentric 1 1 1 1
812
HA3411D208 Slide block 1 1 1 1
813
HA.3411D308 Screw 2 2 2 2
814
H2000C2040 Balance wheel 1 1 1
Bl5 HAll OD0672 Screv: , , 2
Siv1 i 5/ 64(28)x i 2
"'
"-
816
H3100C2070 Hinge pin 1 1 1 1
817
H2009B0732
Ann shaft bushing(right) 1 1 1 1
818
HA300B2110 Rubber plug 1 1 1 1
819
H3100C2050 Oil wick 1 1 1 1
B20 H3100C2030 Oil wick 1 1 1 1
821
HAIOOC2020 Screw 1 1 1 I SMI5/64(28)x!O
822
H3100C2020 Hinge pin I I I I
823
H3100C2010 Thread take-up lever 1 I 1 1
824
H3100C2040 Slide lever I I I I
825
H4200C2060 Needle bar cormecting stud I
825
H3100C2060 Needle
bar cormecting stud 1 1 1
826
HA100C2070 Set screw 1 I I SM9/32
(28)
826
H4206C800l Screw 1 SM9/32
(28)
827·
H3100C2130
Ann shaft oil packing stop screw I I 1 I
828
H3100C2080 Oil wick 1 1 I 1
829
HA105D0662 Screw 1 I 1
SMl/4
(40)
X4
830
HA.l08C0663 Set screw I 1 1
SMl/4 (40)
x7
830
HA307C0662 Set screw 2
SMl/4 (40)
x6
831
H3100C2120 Oil wick 1 1 I 1
832
H4204C0651 Needle
bar crank
I
832
H3100C2090 Needle bar
crank
I I 1
833
H409050140 Screw 2 2 2 2
834
H2017M0067 Bevel gear cover(up-backward) I I 1 I
835
H2017M0065 Bevel gear cover(up-foreward) 1 1 1 1
836 H31122BI04 Felt 1 1 1 1
837
H2009B0731 Felt 1 1 1 I
838 HAIOOC2020 Screw I 1 1 I SM15/64(28)x
10
839
H20ll!C206 Felt I 1 1 I
-15-
From the library of: Diamond Needle Corp

B.ARM SHAFT MECHANISM
u N
-
C/J
0 -
I I I I
Fig.
00
--
00
-I I -
Part No. Description
\D
00
00
lr>
Remarks
No. 0 --0
u
\D \D
u
0 0
0 u u 0
0 0
B40 H20111C106 Oiling felt presser pin 1 1 1 1
B41 HA100C2060 Screw 1 1 1 SM9/32 (28) X12
B41
H4204C0652 Screw 1 SM9/32 (28)
X\2
:
I
-16-
From the library of: Diamond Needle Corp

C.ROTATING HOOK SHAFT MECHANISM
4
\$\
~ 8
~
-17-
22
25 n.·
--u
~--21
m--20
18
~ ___ 15
13 ~~ y ~
~~14
'---.._1 0
\
12
27 28
26
From the library of: Diamond Needle Corp

C.ROTATING HOOK SHAFT MECHANISM
u N
-r./J a -
I I I I
Fig.
00
--
00
-I I -
Part No. Description \J:)
00 00
Remarks
--
1£)
No. 0 0
u \J:)
\J:)
u
0 0
0 u u 0
0 0
CO! HA900E2030 Bobbin case complete I
CO! H3!00D2170 Bobbin case complete I
CO! HA600E2080 Bobbin case complete I I
C02 HA600E2060 Bobbin I
C02 Hl!OOE2010 Bobbin I I I
C03 H2200C20SO Rotating hook complete 1
C03 H3!00D2160 Rotating hook complete I
C03 H2300E2010 Rotating hook complete I I
C04 H2000M0070 Spring for oil adjusting screw I I I I
cos
H4200D20!0 Rotating hook positioner I
cos
HA600E2040 Rotating hook positioner I I I
C06 HAIOOE21SO Screw I I I I
SM!l/64(40)x!O
C07 H2009B0772 Hook shaft bushing(left) 1
C08 H2000M0060 Oil adjusting screw I
C09 H2200C2030 Rotating hook shaft I
C09 H3!00D20SO Rotating hook shaft(left) I
C09 H2000E2030 Rotating hook shaft I I
CIO H2009B0751 Hook shaft bushing(right) I I I
CIO H31!8SB104 Hook shaft bushing(right) I
Cll
H2009B0711 Felt I I I
Cll H3118SB204 Felt I
Cl2
H2000I2080 Screw 1 I I I
SMII/64(40)x~U
Cl3 HA113D2212 Bevel gear for hook shaft I I I I
Cl4
HA108C0663 Set screw 4 4 4 4
SMl/4 (40) x7
CIS
HA113D2222 Bevel gear for vertical shaft(lower) I I 1 I
Cl6
H2009B0711 Felt I I I I
Cl7
HAIOOC2020 Screw I I I I SM IS/64(2X)x I0
.CI8 H2009B0721 Vertical shaft bushing(lower) I I I I
Cl9
H3104D06SI Vertical shaft I I I I
C20 H2009B071 I Felt I I I I
C21
HAIOOC2020 Screw I I I I SM 15/M(2X)x I0
C22
H31 196B104 Vertical shaft bushing(up) I I I I
C23 HAI08C0663 Set screw 2 2 2 2
SMI/4 (40) x7
C24
HAl 13D2122 Bevel gear for vertical shaft(up) I I I I
C25 H2009B0712 Oil wick 2 2 2 2
C26 H2018M0066 Bevel gear cover(lower-backward) I I I I
C27 HA300B2110 Rubber plug 2 2 2 2
C28 H4090SOI40 Screw I I I I
M5xl4
C29
H2018M006S Bevel gear cover(lower-foreward) I I I I
C30 H2008M006S Oil pipe I I I I
C31
H2008M0066 Felt I I I I
C32 H2008M0067 Oiling felt spring I I I I
C33 HA300B2170 Screw I I I I
SMII/64(40)x'J
- 18-
From the library of: Diamond Needle Corp