Hisun HS250UTV Owner's manual

Introduction HS 200UTV/HS 250UTV
1-1
INTRODUCTION
Congratulations on your purchase of the HS 200UTV/HS 250UTV. This Owner’s / Operator’s
manual will provide you information regarding safe operation, operational instructions,
maintenance and care. Fully understanding this manual and following all of the instructions
herein will provide the knowledge needed to have safe and enjoyable UTV operation.
For questions regarding this UTV, please call [phone].
IMPORTANT SAFETY MESSAGES
●READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
●PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
●NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
●THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
12 YEARS OF AGE.

Introduction HS 200UTV/HS 250UTV
1-2
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY
OR DEATH. Particularly important information is distinguished in this manual by the following
notations:
The Safety Alert Symbol means ATTENTION!
YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to
the machine operator, bystander or a person inspecting or repairing the
machine.
A CAUTION indicates special precautions that must be taken to avoid damage
to the machine.
NOTE: A NOTE provides key information to make procedures easier
clearer.

Introduction HS 200UTV/HS 250UTV
1-3
IMPORTANT NOTICE
This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this
UTV on any public street, road or highway.
This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in
effect at the time of manufacture.
Please check your local riding laws and regulations before operating this UTV.
When the temperature is below -4°F (-20°C), park the UTV in a place where the temperature is higher
than -4°F (-20°C). Start the UTV after the UTV has warmed up. Please see page 7-3 on the warming up
process.
Follow the proper parking procedures when the temperature is higher than 100°F (38°C): turn off the
engine; make sure the radiator fan is on for 3 minutes before turning off the power switch.
Starting the UTV for the first time will take longer because the fuel will need reach the fuel injectors. To
start the UTV the first time, hold the ignition key on at 5-second intervals. Allow the starter to rest 15
seconds between each start attempt.

Introduction HS 200UTV/HS 250UTV
1-4
Table of Contents
Subject
Introduction
Warnings Cautions and
Notes
Important Notice
Table of Contents
Part Locations
Part Locations
Safe Operation
Safety Instructions
Operation
Children Safety Instructions
Driving on a slope
Driving at high speed
Instructions for carrier
Parking
Transportation
Maintenance
Warning and Caution Labels
Servicing of Vehicle
Specifications
Vehicle Limitations
Pre-Operation Check
Starting the Engine
Engine and other check
lamps
Stopping the Engine
Operating the vehicle
Headlight switch
Hazard switch
Turn Signal switch
Brake Pedal
Gear Shift Lever
Parking Brake
Accelerator Pedal
Fuel Gauge
Coolant Temperature
Adjustable Steering Wheel
Winch Mount
Transporting the vehicle
Maintenance
Service Intervals
Engine Oil and Brake Fluid
Periodic Service
Hood, Seat, Jack positioning
Pre-operation check
Fuel Tank
Engine Oil
Coolant Level
Parking Brake
Page
1-1
1-2
1-3
1-4
1-5
1-6
2-1
2-1
2-2
2-2
2-3
2-3
2-4
2-4
2-4
2-4
3-1
4-1
5-1
5-3
6-1
7-1
7-2
7-3
8-1
8-2
8-2
8-3
8-3
8-4
8-4
8-4
8-5
8-5
8-6
9-1
9-1
9-1
9-2
9-4
10-1
10-1
10-2
10-2
10-2
10-3
10-4
Subject
50 Hour check
Wheel bolt torque
Cleaning the air
filter
Evacuator valve
Battery condition
Battery Charging
Storage instructions
Adjusting Toe-In
Cleaning the Spark
arrester
200 hour check
Changing Engine oil
Replacing engine oil
filter
Replacing the
transmission oil
Checking the Brake
pedal stroke
Radiator hoses and
clamps
Precautions at
overheating
Checking Intake air
line
300 Hour check
Checking the tires
500 Hour check
600 Hour Check
1500 Hour check
Every year check
Every 2 years check
Antifreeze
Every 4 years check
Replacing Mini
Fuses
Replacing Light
bulbs
Storage
Removing the
vehicle from storage
Troubleshooting
Engine
Diagnostic Trouble
Codes
Battery
Troubleshooting
Vehicle
Troubleshooting
Options
Emissions Warranty
Page
10-5
10-6
10-7
10-7
10-8
10-8
10-9
10-9
10-10
10-10
10-11
10-11
10-11
10-12
10-12
10-13
10-13
10-13
10-13
10-14
10-14
10-14
10-14
10-14
10-15
10-16
10-16
10-16
10-17
10-17
11-1
11-2
11-3
11-4
12-1
13

Introduction HS 200UTV/HS 250UTV
1-5

Introduction HS 200UTV/HS 250UTV
1-6

Introduction HS 200UTV/HS 250UTV
1-7
All operators, including experienced UTV drivers
or passengers, should carefully read and fully
understand this Users Manual, and operate
strictly as the manual states in order to achieve
the best performance and avoid accidents.
Others who will use your UTV should be trained
on how to operate the UTV and be required to
read this manual before operation.
1. Safety Instructions:
1. Understand this UTV by reading this manual
and understanding all the components of the
vehicle. Only start and operate the vehicle
after finishing reading this manual.
2. Pay close attention to the warning and
caution labels on the UTV.
3. Understand completely and learn to use the
safety devices (roll-over protective structure,
seat belts), and never change the original
safety devices. If safety devices are
damaged, consult your local dealer for
replacement. Always use seat belts.
[1] Press the button [a] direction；
[2] Pull the locking [b] direction；
4. Do not wear loose articles of clothing during
operation, as these can be drawn into
moving
parts on the vehicle and could cause a
severe
injury to occur.
You should always wear protective
equipment, such as helmet, boots, eye
protection, ear protection, and gloves etc.
5) Only a qualified driver should operate this
UTV. Never operate after drinking, using
drugs or controlled products, or while
fatigued.
6) Always perform the pre-operation checks as
following:
1) Check seat belt for wear or damage, if
necessary, replace it.
2) Check brakes, throttle, brake pedal and
other mechanical parts for proper
operation. If you discover any
irregularities, replace related parts as
necessary. Periodically check the fittings
and fasteners.
3) Check engine oil level and engine
coolant level.
4) Check that the UTV is equipped to
handle the surroundings.
5) Check and keep vehicle clean. Sludge,
grease and debris can cause a fire and
severe injury.
7) Passenger quantity and loading:
1) Only the driver and one passenger inside
cab. It is suggested that children under
age of 5 not be allowed as a passenger.
Single-row vehicle’s loading limit is 498lbs
(226KG). Reduce the loading weight according to

Introduction HS 200UTV/HS 250UTV
1-8
road conditions. Never exceed the weight limits
for operation.

Introduction HS 200UTV/HS 250UTV
1-9
8) Never allow unauthorized persons to repair
this UTV. This may affect vehicle
performance and cause injury.
9) This UTV is designed and manufactured for
off-road use only so never drive on paved
roadways.
7. In addition to passenger seatbelts, a front
passenger handrail, used with both hands to
grasp and add additional personal stability.
Adjust the lever (2) by loosening (b), then
pull or push the Handle to the desired length
and tighten (2) direction (a).
2. Operation
1. Start the engine only in an open ventilated
area. Carbon monoxide is colorless, odorless
and is emitted from the engine and can
cause death in areas with poor ventilation.
2. Never start the vehicle or operate the gear
selector unless seated in the driver’s seat.
3. Never start the engine until the select lever is
placed in “N” position and the brake is in the
brake position.
4. The driver and passenger shall always wear
their seatbelt while the vehicle is being
6. Do not accelerate quickly when starting the
engine, especially driving on rough terrain as
this can cause injury or death. Press the
accelerator pedal slowly.
7. Drive at slow speeds before braking.
8. Never drive over terrain such as a ditch, a
hole, dams, excessive mud, or the vehicle
can get stuck because of the vehicles
weight.
9. Always pay close attention to your
surroundings, and check for streets, trail
intersections or other obstacles.
10. Always use signals in advance of turns.
11. Do not allow entrance or exit of the vehicle
while it is moving.
12. Keep the floorboard free of debris that can
obstruct the ability to use the brake pedal.
13. Position your hands on the steering wheel.
Always keep your hands and feet inside
passenger area of the vehicle. Never try to
stand while operating the vehicle.
14. Do not tow passengers, or attempt to jump
the vehicle.
3. Children safety instructions
Always watch children when they are around the
vehicle. Children like to imitate adults and this
could lead to an accident.
Do not leave children alone beside the vehicle.
Keep children from the operating area of the
vehicle.
Turn off the engine and remove the key when
children are in the operating area. Never carry
children in the cargo area. This is very dangerous
to children. Children under age of 5 should not be

Introduction HS 200UTV/HS 250UTV
1-10
operated.
5. Operators of the UTV should not wear
earphones.
allowed in this vehicle

Introduction HS 200UTV/HS 250UTV
1-11
Never allow children to touch or climb on the
vehicle, even if they are under adult supervision.
Always check for people or obstacles behind the
vehicle before shifting the vehicle into reverse.
Avoid a collision with an obstacle or person.
Park the vehicle on a firm, flat area. If parking on
a slope, you should use hand lever parking
brake, remove the key.
4. Driving on a slope
Be cautious when riding on a slope, as this is the
main reason for loss of control, and overturn,
leading to severe injury or even death.
1. Drive in a straight line on a slope at a low-
speed.
2. Reduce weight when riding on a slope or
rough terrain.
3. Avoid the sudden application of the brakes
when you go uphill or downhill. Be more
careful when vehicle turns on a slope.
4. If you start to lose momentum or need to
park when climbing, use the hand lever
brakes to come to a stop. Release the brake
and begin to coast down the hill.
5. If do not believe you can operate the UTV
safely in reverse do not attempt to ascend
the slope any further.
6. Riding in mud, a ditch, and on slopes will
increase the risk of an overturn. Be more
cautious when operating. Drive gradually and
slowly when climbing. Avoid sudden changes
of vehicle speed or direction.
5. Driving in harsh conditions
1. Vehicle can be operated during the day or
under good light conditions.
2. Under all conditions, both operator and
passengers should wear helmet and
protective equipment.
3. The Driver should slow down according to
road conditions, terrain, visibility conditions.
4. Driver should slow down according to road
conditions, terrain, visibility conditions.
5. Be cautious when driving over a ditch, stone
roads or hidden obstacles.
6. Avoid operating in any unknown depth of
water.（water depth should not exceed axle
height）
6. Driving at high speed
1. Check for front/rear wheels conditions.
2. Slow down when turning. Turning at high
speed may result in overturn or even death.
3. Turn on your headlights at high speeds.
4. Drive only when the vehicle speed can be
controlled.
5. When driving at high speeds, sudden turning
of the steering wheel will reduce vehicle
stability. Never sharply turn the steering
wheel at high speeds.

Introduction HS 200UTV/HS 250UTV
1-12
7. Instructions for carrier
1. Never carry a passenger in the cargo area.
2. Evenly distribute the cargo to maintain
proper stability. Avoid overloading the carrier.
Cargo should be securely attached.
3. Reduce loaded weight when driving on poor
road conditions or on steep inclines.
4. Only the driver should be in the seat when
operating the hydraulic dump mechanism (if
applicable). Once lowered, lock the cargo
bed in place before operating the vehicle.
5. Do not put your hands or your body under
the cargo bed when the carrier is lifted (if
applicable). Avoid driving before securing
and locking the cargo bed.
8. Parking
1. Set the gear shift to the “N” position and pull
the braking brake to the top position to park
the vehicle, before the driver exits the
vehicle.
2. Avoid stopping the vehicle on a slope. If
stopping on a slope make sure the vehicle is
stationary before exiting.
9. Transportation
1. Avoid dragging the vehicle behind another
vehicle. Use a trailer or truck to transport the
vehicle.
2. When loading or unloading, pay attention to
your surroundings and others in the area.
10. Maintenance
Stop the vehicle and park it on level ground. Pull
the parking brake and remove all cargo. Place
the shift lever in the “N” position, stop the engine
and remove the key.
1. When working next to the engine, exhaust,
or radiator, work only after it has cooled
down.
2. Wait for the engine to stop running and cool
down before checking the coolant level.
Otherwise, you could be burned by hot fluid
or steam.
3. No smoking when adding electrolyte or
refueling. The fuel tank and battery should
be kept away from sparks. The battery
produces hydrogen and oxygen during
charging and this could accelerate the risk of
explosion.
4. Read and follow the instructions before
replacing the battery.
5. During maintenance, first aid kits and fire
extinguishers should be placed at your
fingertips.
6. During maintenance, you should disconnect
the battery cables.

Introduction HS 200UTV/HS 250UTV
1-13
[1] Press in on button [a].
[2] Pull to “Lever” to the [b] direction.

Introduction HS 200UTV/HS 250UTV
1-14
[1] Battery
7. Do not open the radiator cap before the
coolant has cooled down. When the coolant
is cold, open slowly and let the coolant
pressure reduce, and then open radiator cap.
Check for the coolant level in the coolant
reservoir. If necessary, add coolant.
8. Tires should be mounted on rims with special
equipment, only by professionals.
9. Keep the specified tire pressure to ensure
driving safety.
10. Elevate the vehicle and place a suitable
stand under the frame when removing the
wheels. Be sure to re-tighten the wheel nuts
to the specified torque.
Warning and caution labels
（1）
（2）
（3）

Introduction HS 200UTV/HS 250UTV
1-15
（4）
（5）
（6）
（7）
（8）
（9）
（10）
（11）
（12）
（13）

Introduction HS 200UTV/HS 250UTV
1-16
SERVICING OF VEHICLE

Introduction HS 200UTV/HS 250UTV
1-17
Your dealer is interested in your new vehicle and
has the desire to help you get the most value from
it. After reading this manual thoroughly, you will
find you can do some of the regular maintenance
by yourself.
However, when in need of parts or major service,
be sure to see your dealer.
For service, contact the dealership from which you
purchased your vehicle or your local dealer.
When in need of parts, be prepared to give your
dealer both the vehicle and engine serial numbers.
Locate the serial numbers now and record them in
the space provided.
Type
Serial No.
Vehicle
Engine
Product Identification Number
Date of Purchase
Name of Dealer
[1] Vehicle Identification number.
[1] Engine serial number
SPECIFICATION TABLE
Engine
Make
Specification

Introduction HS 200UTV/HS 250UTV
1-18
Type
1cylinder, 4-cycle, gasoline, SOHC, liquid
cooled
Displacement(s)
cc
199CC/229CC
Horsepower
Kw(HP)
11.2kW or（15.02Hp @ 7500 Rpm）for 199cc
12 kW or（16.09Hp @ 7500 Rpm）for 229cc
Rated revolution
rp
m
7500
Fuel Capacity
L(U.S.gas)
≤13.5（3.6 + .01 Gal）
Transmission
CVT
Wheels, Drive system
4,
Gear selection
L-H-N-R
Brakes
Front/Rear
Wet disk brake
Parking brake
Rear wheel, hand lever
Steering
Mechanical power, Steering wheel
Suspension
Front
Independent, short-long arm type
Rear
Independent, short-long arm type
Dimensions
Length
mm(in.)
2260 (88.98)
Wide
mm (in.)
1262（49.69）
Height
mm (in.)
1500（59）
Front tread centers
mm (in.)
952.5 (37.5)
Rear tread centers
mm (in.)
977.9 (38.5)
Wheelbase
mm (in.)
1733（68.22）
Ground
Clearance
front axle
mm (in.)
206（8.1）
rear axle
148（5.82）
Turning diameter
m (ft)
7（22.96）
Max. rolling weight
kg (lbs.)
N/A
Cargo load capacity
kg (lbs.)
50（110）
Weight
kg (lbs.)
298（657）
Model
Specification
Cargo bed
Width
mm (in.)
965.2 (38)

Introduction HS 200UTV/HS 250UTV
1-19
Length
mm (in.)
540（21.25）
Depth
mm (in.)
180（7.08）
Volume
m3 (cu.ft.)
0.09（3.17）
Bed height
(unloaded)
mm (in.)
728（28.66）
Cargo bed capacity
kg (lbs.)
50（110）
Sound level, operator ear
db (A)
85
Tire
Front
22×7-10 6PR
Rear
22×10-10 6PR
Body color
Red, Black, White, Blue,
Yellow, Orange, Camo
NOTE:
The values in “Ground clearance” and “Weight” are those of the machine equipped with the tires
in the table above.
The company reserves the right to change the specifications without notice.
TRAVELING SPEEDS
Range gear shift lever
km/h (mph)
Low
13（8）
High
40（25）
Reverse
16（10）

Introduction HS 200UTV/HS 250UTV
1-20
VEHICLE LIMITATIONS
The Vehicle has been thoroughly tested for proper performance with implements sold or approved
by Hisun Motors. Use with implements which are not sold or approved and which exceed the
maximum specifications listed below, or which are otherwise unfit for use, may result in vehicle
malfunction or failures with a possibility of the vehicle damage, property damage and injury to the
operator or others. Any malfunctions or failures of the vehicle resulting from use with improper
implements are not covered by the warranty.
Max. Cargo loading weigh
Cargo Bed Capacity=50Kg(110.23 lb)
Cargo Load Capacity=176kg(388 lb)
*(operator+one passenger+opt+acc )weight
Max. rolling weight
N/A
1. Above mentioned specifications are based on level ground condition.