Hisun HS294-2 Owner's manual

Introduction HS 294-2
1-1
INTRODUCTION
Congratulations on your purchase of the HS294-2. This Owner’s / Operator’s
manual will provide you information regarding safe operation, operational
instructions, maintenance and care. Fully understanding this manual and following
all of the instructions herein will provide the knowledge needed to have safe and
enjoyable vehicle operation.
If you have any questions regarding the operation or maintenance of your
UTV, please
call Monkija Trail Park Oy at 0086-23-61020546 or go to Pajalantie 6a 37550,
Lempaala,
Finland.
IMPORTANT SAFETY MESSAGES
●READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR
UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
●PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
●NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
●THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
16 YEARS OF AGE.

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IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN
SERIOUS INJURY OR DEATH. Particularly important information is distinguished in
this manual by the following notations:
The Safety Alert Symbol means ATTENTION!
YOUR SAFETY IS INVOLVED!

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Failure to follow WARNING instructions could result in severe injury or
death to
the machine operator, bystander or a person inspecting or repairing the
machine.
A CAUTION indicates special precautions that must be taken to avoid
damage
to the machine.
NOTE: A NOTE provides key information to make procedures
easier clearer.

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IMPORTANT NOTICE
This vehicle is designed and manufactured for ON - ROAD use only.
This vehicle complies with all applicable ON - ROAD noise level and spark arrester laws and
regulations in effect at the time of manufacture.
Please check your local riding laws and regulations before operating this vehicle.
When the temperature is below -4°F (-20°C), park the vehicle in a place where the temperature
is higher
than -4°F (-20°C). Start the vehicle after the vehicle has warmed up. Please see page 7-3 on
the warming up process.
Follow the proper parking procedures when the temperature is higher than 100°F (38°C): turn
off the
engine; make sure the radiator fan is on for 3 minutes before turning off the power switch.
Starting the UTV for the first time will take longer because the fuel will need reach the fuel
injectors. To
start the UTV the first time, hold the ignition key on at 5-second intervals. Allow the starter to
rest 15

Introduction HS 294-2
1-5
seconds between each start attempt.

Introduction HS 294-2
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NIVERSAL SYMBOLS
As a guide to the operation of your vehicle, various universal symbols have been
utilized on the instruments and controls. The symbols are shown below with an
indication of their meaning.
Safety Alert Symbol
Lift Cylinder-Retract
Diesel Fuel
Lift Cylinder-Extend
Engine coolant-Temperature
Lift Cylinder-Float
Parking Brake
Hazard Warning Lights
Battery Charging Condition
Master Lighting Switch
Engine Oil-Pressure
Audible Warning Device
Turn Signal/Hazard
Fault indicator light of EPS system
Differential Lock
2WD/ 4WD
Position light bulb

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Introduction HS 294-2
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Table of Contents
Subject
Page
Introduction
1-1
Important manual information
1-2
Important notice
1-3
Universal symbols
1-4
Location of parts
1-7
Illustrated contents
1-8
Safe operation
2-1
Safety instructions
2-1
Operation
2-2
Children safety instructions
2-2
Driving on a slope
2-3
Driving in harsh conditions
2-3
Driving at high speed
2-3
Instructions for carrier
2-3
Parking
2-4
Transportation
2-4
Maintenance
2-4
Warning and caution labels
3-1
Servicing of vehicle
4-1
Specifications table
5-1
Vehicle limitations
5-3
Pre-operation
6-1
Operating the engine
7-1
Starting the engine
7-1
Cold starting
7-2
Stopping the engine
7-2
Warming up
7-2
Warm-up transmission oil in the
low temperature range
7-2
Operating the vehicle
8-1
Operating new vehicle
8-1
Do not operate the vehicle at full
speed for the first 50 hours
8-1
Changing lubricating oil for new
vehicles
8-1
Subject
Page
Starting
8-1
Seat belt
8-1
Head light switch
8-2
Emergency light switch
8-2
Turn signal light switch
8-2
Brake pedal
8-3
Range gear shift lever
8-3
4WD lever
8-4
Accelerator pedal
8-4

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Stopping
8-5
Fuel gauge
8-5
Winch mount plate
9-1
Transporting vehicle
9-1
Service intervals
9-2
Periodic service
10-1
How to open the front hood and
seat
10-1
Front hood cover
10-1
Operator’s sea
10-1
Moving the seat forward and
backward
10-1
Adjustment of the steering wheel
10-2
How to raise the cargo bed
10-2
Raising and lowering the cargo
bed
10-2
Front and rear shock adjustment
Spring preload
10-3
10-3
Rebound damping force
10-4
Compression damping force
10-4
Jack-up point
10-5
Front end
10-5
Rear end
10-5
Daily check
10-5
Walk around inspection
10-5
Checking and Refueling
10-6
Checking coolant level
10-6
Cleaning radiator screen
10-7
Checking brake fluid level
10-7
Checking brake pedal
10-8
Checking parking brake
10-8
Checking gauges meter and easy
checker lamps
10-8
Checking head light turn signal
light etc
10-8
Checking seat belt and ROPS
10-8
Checking joint boot
10-8
Checking tire inflation pressure
10-9
Every 50 hours
10-9
Greasing
10-9
Checking engine start system
10-10
Checking wheel bolt torque
10-10
Cleaning air cleaner primary
element
10-11
Checking battery condition
10-12
Adjusting toe-in
10-13
Cleaning muffler
10-14
Every 200 hour
10-14
Changing engine oil
10-14

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Replacing engine oil filter
10-15
Replacing transmission oil
10-15
Checking brake pedal
10-16
Checking brake hose and pipe
10-16
Checking brake light switch
10-16
Checking radiator hose and clamp
10-17
Checking intake air line
10-17
Every 300 hours
10-17
Checking tire
10-17
Every 400 hours
10-18
Changing transmission fluid
10-18
Changing front and rear axle case
oil
10-18
Every 500 hours
10-19
Replacing fuel filter
10-19
Every 600 hours
10-19
Adjusting engine valve clearance
10-19
Every 1500 hours
10-19
Checking injection and fuel pump
10-19
Every 1 year
10-19
Replacing air cleaner primary
element and secondary element
10-19
Every 2 years
10-19
Changing brake fluid
10-19
Flushing Cooling system and
changing coolant
10-19
Anti-freeze
10-20
Replacing radiator hose (water
pipes)
10-21
Replacing fuel hose
10-21
Replacing brake master cylinder
(inner parts)
10-21
Replacing front brake seal
10-21
Replacing rear brake cylinder seal
10-21
Replacing intake air line
10-21
Every 4 years
10-21
Replacing brake hose
10-21
Replacing mini fuses
10-22
Storage
10-22
Vehicle storage
10-22
Removing the vehicle from storage
10-23
Electric Power Steering System
11-1
Hitch coupling device
12-1
Troubleshooting
13-1
Engine troubleshooting
13-1
Diagnostic trouble code table
13-2
Battery troubleshooting
13-4
Machine troubleshooting
13-5

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Options
14-1
Statement
15-1
LOCATION OF PARTS

Hitch coupling device
12-12
ILLUSTRATED CONTENTS

Hitch coupling device
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Hitch coupling device
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Hitch coupling device
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Hitch coupling device
12-16
All operators, including experienced vehicle
drivers or passengers, should carefully read and
fully understand this Users Manual, and operate
strictly as the manual states in order to achieve
the best performance and avoid accidents.
Everyone who uses your vehicle should be
trained on how to operate the vehicle and be
required to read this manual before operation.
1. Safety Instructions:
1. Understand this vehicle by reading this
manual and understanding all the
components of the vehicle. Only start and
operate the vehicle after finishing reading this
manual.
2. Pay close attentionto the warning and caution
labels on the vehicle
3. Understand completely and learn to use the
safety devices (roll-over protective structure,
seat belts), and never change original safety
devices. If safety devices are damaged,
consult your local dealer for replacement.
Always use seat belts.
4. Do not wear loosen articles of clothing during
operation, as these can be drawn into moving
parts on the vehicle and could cause a severe
injury to occur.
You should always wear protective equipment,
such as helmet, boots, eye protection, ear
protection, and gloves etc.
5. Only a qualified driver should operate this
vehicle. Never operate after drinking, using
drugs or controlled products, or while
fatigued.
6. Always perform the pre-operation checks as
following:
1) Check seat belt for worn or damaged, if
necessary, replace it.
2) Check brakes, throttle, brake pedal and
other mechanical parts for proper operation.
If you discover any irregularities, replace
related parts as necessary. Periodically
check the fittings and fasteners.
3) Check engine oil level and engine coolant
level.
4) Check that the vehicle is equipped to handle
the surroundings.
5) Check and keep vehicle clean. Sludge,
grease and debris can cause a fire and
severe injury.
7. Passenger quantity and loading:
1) Only the driver and one passenger inside

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①Seat belts
cab. It is suggested that children under age
of 5 not be allowed as a passenger.
2) Single-row vehicle’s loading limit is 331lbs
(150KG). Reduce the loading weight
according to road conditions. Never exceed
the weight limits for operation.
Never allow unauthorized persons to repair this
vehicle. This may affect vehicle performance

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and cause injury.
8. This vehicle is designed and manufacturedfor
off-road use only, so never drive on paved
roadways.
2. Operation
1. Start the engine only in an open ventilated
area. Carbon monoxide is colorless, odorless
and is emitted from the engine and can cause
death in areas with poor ventilation.
2. Never start the vehicle or operate the gear
selector unless seated in the driver’s seat.
3. Never start the vehicle or operate the gear
selector unless seated in the driver’s seat.
4. The driver and passenger shall always wear
their seatbelt while the vehicle is being
operated.
5. Operators of the vehicle should not wear
earphones.
6. Use trailer hitch to trail cargo, otherwise,
serious injury or death will happen.
turn at different speed. Otherwise, the
vehicle may turnover.
10. Never drive over terrain such as a ditch, a
hole, dams, excessive mud, or thevehicle can
get stuck because of the vehicles weight.
11. Always pay close attention to your
surroundings, and check for streets, trail
intersections or other obstacles.
12. Always use signals in advance of turns.
13. Do not allow entrance or exit of the vehicle
while it is moving.
14. Clean dash board and Keep the floorboard
free of debris that can obstruct the ability to
use the brake pedal.
15. Position your hands on the steering wheel.
Always keep your hands and feet inside
passenger area of the vehicle. Never try to
stand while operating the vehicle.
16. Do not tow passengers, or attempt to jump
the vehicle.
3. Children safety instructions
Always watch children when they are around the
vehicle. Children like to imitate adults and this
could lead to an accident.
Do not leave children alone beside the vehicle.
Keep children from the operating area of the
vehicle.
Turn off the engine and remove the key when
children are in the operating area. Never carry
children in the cargo bed. This is very dangerous

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①Trailer Hitch
7. Do not accelerate quickly when starting the
engine, especially driving on rough terrain as
this can cause injury or death. Press the
accelerator pedal slowly.
8. Drive at slow speed before braking.
9. When press the differential unlocked button
(DIFF.LOCK is off), the front/rear wheels can
to children. Children under age of 5 are not be
allowed in this vehicle.
Never allow children to touch or climb the vehicle
even if they are under adult supervision, or
climbing on vehicle.

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Always check for people or obstacles behind the
vehicle before shifting the vehicle into reverse.
Avoid a collision with an obstacle or person.
Park the vehicle on a firm, flat area. If parking on
a slope, you should use parking brake, remove
the key, and get tires stuck in the tire wedge.
4. Driving on a slope
Be cautious when riding on a slope, as this is the
main reason result for loss of control, overturn,
leading to severe injury or even death.
1. Drive in a straight line on a slope at a low-
speed.
2. Reduce weight when ride on a slope or rough
terrain.
3. Avoid the sudden application of the brakes
when you go uphill or downhill. Be more
careful when vehicle turns on a slope.
If you start to lose momentum or need to park
when climbing, use the parking brake to come to
a stop. Release the brake and begin to coast
down the hill.
4. If do not believe you can operate the vehicle
safely in reverse do not attempt to ascend the
slope any further.
5. Riding in mud, a ditch, and on slopes will
increase the risk of an overturn. Be more
cautious when operating. Drive gradually and
slowly when climbing. Avoid sudden changes
of vehicle speed or direction.
3. Under all conditions, both operator and
passengers should wear helmet and
protective equipment.
4. Driver should slow down according to road
conditions, terrain, visibility conditions.
5. Be cautious when driving over a ditch, stone
road or hidden obstacles.
6. Avoid operating in any unknown depth of
water.（water depth should not exceed axle
height）
6. Driving at high speed
1. Check for front/rear wheels conditions. Pay
attention to the differences of braking
performances between two and four-wheel
drive.
2. Slow down when turning. Turning at high
speed may result in overturn or even death.
3. Turn on your headlights at high speeds.
4. Only drive at a speed that can be controlled.
Do not use DIFF.LOCK when driving at high
5. speed. Otherwise, this may cause vehicle
loss of control.
6. When driving at high speed, suddenly turning
the steering wheel will reduce vehicle stability.
Never sharply turn the steering wheel at high
speeds.
7. Instructions for carrier
1. Never carry a passenger in the cargo area.
2. Evenly distribute the cargo to maintain proper
stability. Avoid overloading the carrier. Cargo