
THE CHOICE OF MOUNTING SITE (Please note the following matters and obtain permission from customer before installation).
WARNING
zThe unit should be mounted at stable, non-vibratory location
which can provide full support to the unit.
CAUTION
zNo nearby heat source and no obstruction near the air outlet
is allowed.
zThe clearance distances from top, right and left are specified
in figure below.
zThe location must be convenient for water drainage and pipe
connection with the Outdoor unit.
zTo avoid interference from noise please place the unit and its
remote controller at least 1m from the radio, television and
inverter type fluorescent lamp.
zTo avoid any error in signal transmission from the remote
controller, please put the controller far away from high-
frequency machines and high-power wireless systems.
INDOOR UNIT
!
Accessories to indoor Unit:
Other optional parts for display panel
wired remote controller & wireless remote
controller SPX-URFG & SPX-RKD800
Display panel
Panel installation plate
Panel cover
Remote controller kit (wireless)
Remote controller kit (wired)
Item QuantityNo.
1
2
3
4
5
1
1
1
1
1
zInstall the indoor unit
with a proper clearance
around it for operation and
maintenance working space.
zIn case that the ceiling
board can not be detected
for servicing, prepare a
service access door below
the indoor unit for removing
the indoor unit.
Electrical Box
Service Access
Door (Min. 450)
Rear Side
Front Side
Min.
1000
Min.
1000
(130)
Min. 600
View from Top
Min.
600
1
2
3
4
5
6
7
8
Figure showing the Installation of Indoor Unit.
CAUTION
!
The indoor piping should be insulated with the
enclosed insulation pipe. (If the insulator is
insufficient, please use commercial products.)
zNeed a connect for refrigerant pipe, drain pipe and F cable in the ceiling after suspending the indoor unit. Arrange the
drain pipe, refrigerant pipe and F cable in their installation position.
zFor finishing the opening on the ceiling, arrange with the builder in detail.
zIf the ceiling is already completed, connecting cables between indoor and outdoor, piping and drain piping must be done
before the fitting indoor unit.
Opening on ceiling & suspension bolt
1
Wall Penetration and Installation of Protection Pipe
zDrill a ø 65mm hole on wall which is slightly tilted towards the outdoor side. Drill the wall at a small angle.
zCut the protection pipe according to the wall thickness.
zEmpty gaps in the sleeve of protection pipe should be completely sealed with putty to avoid dripping of rain water into the
room.
Make sure that the wire is not in contact
with any metal in the wall. Please use
the protection pipe as wire passing
through the hollow part of the wall so
as to prevent the possibility of damaged
by mouse.
Preparation for installing indoor unit
2
Installation of suspension bolts
zMake sure to reinforce furring of ceiling (frame : ceiling joints and supporter) to maintain level of ceiling and prevent vibration
of ceiling plate.
zSuspension bolts should be purchased in the field.
zRefer to diagrams shown below for length of suspension bolts.
zIn case of wooden frame zIn case of steel frame
Use a protection pipe (commercial product) to protect
against the following:
-Connecting cables touching the metal lath inside
the wall.
-A possibility where a mouse can bite the cables, as
these can cause an electrical shock or fire.
-Incomplete sealing, as high humidity can cause
the water to drip.
zIn case drain piping cannot be done smoothly due to obstacles, it can also be arranged outside of the main unit as shown
in the drawing below.
zMaximum drain-up length shall not more than 500mm height.
zWhen the relative humidity of inlet or ambient air exceeds 80%, apply an (field-supplied) auxiliary drain pan beneath the
indoor unit as shown below:
Drain pipe installation
zPrepare polyvinyl chloride pipe with a 32mm outer diameter.
zBe sure to roll an insulation (thickness 10mm or more) for the drain pipe at indoor side.
zAlways draw the drain pipe downward so that water flows smoothly. Fix it (ex. by hanger) to prevent a peak and trap.
!
!
CAUTION
No. Component’s Name
Washer (M10)
Screw (4mm)
Hose Clamp
Insulation (22IDx130)
Insulation (43IDx130)
Binder
Filter Holder
Screw for Filter Holder
8
16
1
1
1
10
2
2
Q’ty
CAUTION
Always install the indoor
unit level. Units not
installed level may leak.
!
CAUTION
zDischarge grille and suction
grille shall be covered by
insulation material to prevent
water drop.
!
Downward 1/25 ~ 1/100
Seal
Trap
Stagnant water
No insulation
Insulation (Thickness
10mm or more)
Suspension Bracket
Drain Piping (PVC Tube, VP25)
1/25 to 1/100 Down-Slope
(Field-Supplied)
(Field-Supplied)
(Field-Supplied)
(Field-Supplied)
(Field-Supplied)
90° Elbow Pipe (VP25)
Lift Piping For Drain-Up
(PVC Tube, VP25)
90° Elbow Pipe (VP25)
Indoor Unit
Drain Pan
Drain Pump Hose Clamp
To the Atmosphere
Auxiliary Drain Pan
(Field-Supplied)
(Max.) 374 to 500 (Drain-Up Length)
60 ~ 90mm square piece of lumber Insert 980 ~ 1470N
150 ~ 160mm (100 ~ 150kgf)
Reinforcing
bar
Concrete
Bend slip-
preventive metal
C type
metal
Long nut
Suspension bolt
(M10)
Suspension bolt (M10)
Suspension
bolt (M10)
Suspension
bolt (M10) Suspension
bolt (M10)
Hanger bolt
Angle
Angle
Nut
Nut
About 75
About 75
Angle
Ceiling Ceiling
H beam
Indoor Outdoor
WALL
Protection pipe
2 ~ 5mm
Seal with putty Seal with
putty
Sleeve of
protection pipe
(Unit : mm)
WARNING
CAUTION
CAUTION
CAUTION
This symbol shows that this equipment uses a
flammable refrigerant.
If the refrigerant is leaked, together with an external
ignition source, there is a possibility of ignition.
This symbol shows that the Operation Instructions
should be read carefully.
This symbol shows that a service personnel should
be handling this equipment with reference to the
Installation Manual.
This symbol shows that there is information
included in the Operation Manual and/or Installation
Manual.
Refrigerant piping must be protected
from physical damage. Install a plastic
cover or equivalent.
Be sure to
completely
seal any
gap with
putty.
Drain pipe
Must be installed separately.
Insulate indoor part of pipe
to prevent condensation.
zThe difference in height
between the indoor and
outdoor unit should be
kept below 20m.
zThe connecting pipe,
no matter big or small,
should all be insulated
with insulation pipe and
then wrapped with vinyl
tape. (The insulator will
deteriorate if it is not
wrapped with tape).
<
SIA2371: A
>
SAFETY PRECAUTION
zRead the safety precautions carefully before operating the unit.
zThe contents of this section are vital to ensure safety. Please pay special attention to the following sign.
WARNING ........ Incorrect methods of installation may cause death or serious injury.
CAUTION ......... Improper installation may result in serious consequence.
Be sure that the unit operates in proper condition after installation. Explain to customer the proper way of
operating the unit as described in the user’s guide.
(50/60QHAE) Refrigerant pipe size (outer diameter): Narrow pipe, Liquid (ø6.35mm); Wide pipe, Gas (ø12.70mm)
(70QHAE) Refrigerant pipe size (outer diameter): Narrow pipe, Liquid (ø6.35mm); Wide pipe, Gas (ø15.88mm)
z
Flare nut must use a torque wrench without fail. Tighten with the specified tightening torque. If the flare nut is
tightened too much, after a long period of time, the flare nut breaks, Gas leakage, stagnation, touching fire,
rarely cause ignition.
z
Sharp bending of the pipe use the polyethylene rod, bend not crushed the pipe. Gas leakage from the crushed
part, stagnation, touching fire, rarely cause ignition.
z
Please request your sales agent or qualified technician to install your unit. Water leakage, short circuit or fire
may occur if you do the installation work yourself.
z
Please observe the instructions stated in the installation manual during the process of installation. Improper
installation may cause water leakage, electric shock and fire.
z
A brazed, welded, or mechanical connection shall be made before opening the valves to permit refrigerant to
flow between the refrigerating system parts. A vacuum valve shall be provided to evacuate the interconnecting
pipe and/or any uncharged refrigerating system part.
z
Mechanical connectors used indoors shall comply with ISO 14903. When mechanical connectors are reused
indoors, sealing parts shall be renewed. When flared joints are reused indoors, the flare part shall be re-fabricated.
z
Refrigerant tubing shall be protected or enclosed to avoid damage.
z
Make sure that the units are mounted at locations which are able to provide full support to the weight of the
units. If not, the units may collapse and impose danger.
z
Observe the rules and regulations of the electrical installation and the methods described in the installation
manual when dealing with the electrical work. Use power cables approved by the authorities of your country.
z
Be sure to use the specified wire for connecting the indoor and outdoor units. Please ensure that the connections
are tight after the conductors of the wire are inserted into the terminals. Improper insertion and loose contact
may cause over-heating and fire.
z
Please use the specified components for installation work. Otherwise, the units may collapse or water leakage,
electric shock and fire may occur.
z
Be sure to use the specified piping set for R32. Otherwise, this may result in broken copper pipes or faults.
z
When installing or removing an air conditioner, only specified refrigerant (R32) shall be allowed, do not allow
air or moisture to remain in the refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become
abnormally high so that a rupture may be caused.
z
Be sure to ventilate fully if a refrigerant gas leak while at work. If the refrigerant gas comes into contact with
fire, a poisonous gas may occur. Be aware that refrigerants may not contain an odour.
z
After completion of installation work, check to make sure that there is no refrigeration gas leakage. If the refrigerant
gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous
gas may occur.
z
Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified
air conditioner technician or electrician. Improper repairs may result in water leakage, electric shock and fire, etc.
z
A circuit breaker or fuse must be installed. Without a circuit breaker or fuse the danger of electric shock exists.
The external switch shall be incorporated to completely disconnect from power supply. It should disconnect all
poles, and a contact separation of at least 3mm must be present.
z
Do not install the unit near a location where there is flammable gas. The outdoor unit may catch fire if flammable
gas leaks around it.
z
Do not install the indoor unit in a machine shop or kitchen where vapor from oil or its mist flows to the indoor
unit. The oil will deposit on the heat exchanger, thereby reducing the indoor unit performance and may deform
and in the worst case, break the plastic parts of the indoor unit.
z
Please ensure smooth flow of water when installing the drain hose.
z
Piping shall be suitable supported with a maximum spacing of 1m between the supports.
CAUTION
!
!
Tools Needed For Installation Work
●Carefully read through the procedures of
proper installation before starting installation
work.
●The sales agent should inform customers
regarding the correct operation of installation.
z+ – Screwdriver ●Measuring Tape
●Knife ●Saw ●ø 65mm Power Drill
●Allen Key ( 4mm)
●Wrench (14, 17, 19, 22, 24, 27mm)
●Gas Leakage Detector ●Pipe Cutter
●Plastic Tape ●Pliers ●Flare Tool
Wireless remote controller
(optional)
Wired remote controller
(optional)
Refrigerant Gas Pipe Connection
Refrigerant Liquid Pipe Connection
Drain Pipe Connection
(Gas pipe)
(Drain pipe)
(Liquid pipe)
980 (for Suspension Bolt)
(for Suspension Bolt)
Unit : mm
(for Suspension Bolt)
INSTALLATION
MANUAL
SPLIT UNIT AIR CONDITIONER
INDOOR UNIT
RAD-DJ50QHAE
RAD-DJ60QHAE
RAD-DJ70QHAE
EN INSTRUCTION MANUAL
FOR SERVICE
PERSONNEL ONLY