Hitachi WJ200-001S User manual

WJ200 Series Inverter
Instruction Manual
Single-phase Input 200V class
Three-phase Input 200V class
Three-phase Input 400V class
Hitachi Industrial Equipment Systems Co., Ltd.
Manual Number: NT338AX
March 2016
After read this manual,
Keep it handy for future reference.

i
Safety Messages
For the best results with the WJ200 Series inverter, carefully read this manual and all
of the warning labels attached to the inverter before installing and operating it, and
follow the instructions exactly. eep this manual handy for quick reference.
Definitions and Symbols
A safety instruction (message) includes a “Safety Alert Symbol” and a signal word or
phrase such as WARNING or CAUTION. Each signal word has the following meaning:
HIGH VOLTAGE:
HIGH VOLTAGE:HIGH VOLTAGE:
HIGH VOLTAGE: This symbol indicates high voltage. It calls your attention to items or
operations that could be dangerous to you and other persons operating this equipment.
Read the message and follow the instructions carefully.
WARNING:
WARNING:WARNING:
WARNING: indicates a potentially hazardous situation that, if not avoided, can result in
serious injury or death.
CAUTION:
CAUTION:CAUTION:
CAUTION: Indicates a potentially hazardous situation that, if not avoided, can result in
minor to moderate injury or serious damage to the product. The situation described in
the CAUTION
CAUTIONCAUTION
CAUTION may, if not avoided, lead to serious results. Important safety measures
are described in CAUTION (as well as WARNING), so be sure to observe them.
Step 1:
Step 1:Step 1:
Step 1: Indicates a step in a series of action steps required to accomplish a goal. The
number of the step will be contained in the step symbol.
NOTE:
NOTE:NOTE:
NOTE: Notes indicates an area or subject of special merit, emphasizing either the
product’s capability or common errors in operation or maintenance.
TIP:
TIP:TIP:
TIP: Tips give a special instruction that can save time or provide other benefits while
installing or using the product. The tip calls attention to an idea that may not be
obvious to first-time users of the product.
Hazardous High Voltage
HIGH VOLTAGE:
HIGH VOLTAGE:HIGH VOLTAGE:
HIGH VOLTAGE: Motor control equipment and electronic controllers are connected to
hazardous line voltages. When servicing drives and electronic controllers, there may be
exposed components with housing or protrusions at or above line potential. Extreme
care should be taken to protect against shock.
Stand on an insulating pad and make it a habit to use only one hand when checking
components. Always work with another person in case an emergency occurs. Disconnect
power before checking controllers or performing maintenance. Be sure equipment is
properly grounded. Wear safety glasses whenever working on electronic controllers or
rotating machinery.
Caution when using Safe Stop Function
When using Safe Stop function, make sure to check whether the safe stop function
properly works when installation (before starting operation). Please carefully refer to
page Appendix E

ii
General Precautions – Read These First!
WARNING:
WARNING:WARNING:
WARNING: This equipment should be installed, adjusted, and serviced by qualified
electrical maintenance personnel familiar with the construction and operation of the
equipment and the hazards involved. Failure to observe this precaution could result in
bodily injury.
WARNING:
WARNING:WARNING:
WARNING: The user is responsible for ensuring that all driven machinery, drive train
mechanism not supplied by Hitachi Industrial Equipment Systems Co., Ltd., and
process line material are capable of safe operation at an applied frequency of 150% of
the maximum selected frequency range to the AC motor. Failure to do so can result in
destruction of equipment and injury to personnel should a single-point failure occur.
WARNING:
WARNING:WARNING:
WARNING: For equipment protection, install a ground leakage type breaker with a fast
response circuit capable of handling large currents. The ground fault protection circuit
is not designed to protect against personal injury.
WARNING:
WARNING:WARNING:
WARNING: HAZARDOUS OF ELECTRICAL SHOC . DISCONNECT INCOMING
POWER BEFORE WOR ING ON THIS CONTROL.
WARNING:
WARNING:WARNING:
WARNING: Wait at least five (5) minutes after turning OFF the input power supply
before performing maintenance or an inspection. Otherwise, there is the danger of
electric shock.
CAUTION:
CAUTION:CAUTION:
CAUTION: These instructions should be read and clearly understood before working on
WJ200 series equipment.
CAUTION:
CAUTION:CAUTION:
CAUTION: Proper grounds, disconnecting devices and other safety devices and their
location are the responsibility of the user and are not provided by Hitachi Industrial
Equipment Systems Co., Ltd.
CAUTION:
CAUTION:CAUTION:
CAUTION: Be sure to connect a motor thermal disconnect switch or overload device to
the WJ200 series controller to assure that the inverter will shut down in the event of an
overload or an overheated motor.
HIGH VOLTAGE:
HIGH VOLTAGE:HIGH VOLTAGE:
HIGH VOLTAGE: Dangerous voltage exists until power light is OFF. Wait at least five
(5) minutes after input power is disconnected before performing maintenance.
WARNING:
WARNING:WARNING:
WARNING: This equipment has high leakage current and must be permanently (fixed)
hard-wire to earth ground via two independent cables.

iii
WARNING:
WARNING:WARNING:
WARNING: Rotating shafts and above-ground electrical potentials can be hazardous.
Therefore, it is strongly recommended that all electrical work conform to the National
Electrical Codes and local regulations. Installation, alignment and maintenance should
be performed only by qualified personnel.
CAUTION:
CAUTION:CAUTION:
CAUTION:
a) Class I motor must be connected to earth ground via low resistive path (<0.1Ω)
b) Any motor used must be of a suitable rating.
c) Motors may have hazardous moving path. In this event suitable protection must be
provided.
CAUTION:
CAUTION:CAUTION:
CAUTION: Alarm connection may contain hazardous live voltage even when inverter is
disconnected. When removing the front cover for maintenance or inspection, confirm
that incoming power for alarm connection is completely disconnected.
CAUTION:
CAUTION:CAUTION:
CAUTION: Hazardous (main) terminals for any interconnection (motor, contact breaker,
filter, etc.) must be inaccessible in the final installation.
CAUTION:
CAUTION:CAUTION:
CAUTION: This equipment should be installed in IP54 or equivalent (see EN60529)
enclosure. The end application must be in accordance with BS EN60204-1. Refer to the
section “Choosing a Mounting Location” on page 2-7. The diagram dimensions are to be
suitably amended for your application.
CAUTION:
CAUTION:CAUTION:
CAUTION: Connection to field wiring terminals must be reliably fixed having two
independent means of mechanical support. Use a termination with cable support (figure
below), or strain relief, cable clamp, etc.
CAUTION:
CAUTION:CAUTION:
CAUTION: A double-pole disconnection device must be fitted to the incoming main
power supply close to the inverter. Additionally, a protection device meet IEC947-1/
IEC947-3 must be fitted at this point (protection device data shown in “Determining
Wire and Fuse Sizes” on page 2-16).
NOTE:
NOTE:NOTE:
NOTE: The above instructions, together with any other requirements highlighted in
this manual, must be followed for continue LVD (European Low Voltage Directive)
compliance.

iv
Index to Warnings and Cautions in This Manual iv
Cautions and Warnings for Orientation and Mounting Procedures
HIGH VOLTAGE
HIGH VOLTAGEHIGH VOLTAGE
HIGH VOLTAGE: Hazard of electrical shock. Disconnect incoming power before
working on this control. Wait five (5) minutes before removing the front cover.
HIGH VOLTAGE
HIGH VOLTAGEHIGH VOLTAGE
HIGH VOLTAGE:Hazard of electrical shock. Never touch the naked PCB
(printed circuit board) portions while the unit is powered up. Even for switch
portion, the inverter must be powered OFF before you change.
WARNING
WARNINGWARNING
WARNING: In the following examples involving a general-purpose inverter, a large
peak current flows on the main power supply side, and is able to destroy the converter
module. Where such situations are foreseen or the connected equipment must be highly
reliable, install an AC reactor between the power supply and the inverter. Also, where
influence of indirect lightning strike is possible, install a lightning conductor.:
1. The unbalance factor of the power supply is 3% or higher.
2. The power supply capacity is at least 10 times greater than the inverter capacity (or
the power supply capacity is 500kVA or more).
3. Abrupt power supply changes are expected, due to the conditions such as:
a. Several inverters are interconnected with a short bus.
b. A thyristor converter and an inverter are interconnected with a short bus.
c. An installed phase advance capacitor opens and closes.
WARNING
WARNINGWARNING
WARNING: An inverter run by a private power generator may overheat the generator
or suffer from a deformed output voltage waveform of the generator. Generally, the
generator capacity should be five times that of the inverter (kVA) in a PWM control
system or six times greater in a PAM control system.
CAUTION
CAUTIONCAUTION
CAUTION: Be sure to install the unit on flame-resistant material such as a steel plate.
Otherwise, there is the danger of fire.
CAUTION
CAUTIONCAUTION
CAUTION: Be sure not to place any flammable materials near the inverter. Otherwise,
there is the danger of fire.
CAUTION
CAUTIONCAUTION
CAUTION: Be sure not to let the foreign matter enter vent openings in the inverter
housing, such as wire clippings, spatter from welding, metal shavings, dust, etc.
Otherwise, there is the danger of fire.
CAUTION
CAUTIONCAUTION
CAUTION: Be sure to install the inverter in a place that can bear the weight according
to the specifications in the text (Chapter 1, Specifications Tables). Otherwise, it may fall
and cause injury to personnel.
CAUTION
CAUTIONCAUTION
CAUTION: Be sure to install the unit on a perpendicular wall that is not subject to
vibration. Otherwise, it may fall and cause injury to personnel.
CAUTION
CAUTIONCAUTION
CAUTION: Be sure not to install or operate an inverter that is damaged or has missing
parts. Otherwise, it may cause injury to personnel.
CAUTION
CAUTIONCAUTION
CAUTION: Be sure to install the inverter in a well-ventilated room that does not have
direct exposure to sunlight, a tendency for high temperature, high humidity or dew
condensation, high levels of dust, corrosive gas, explosive gas, inflammable gas,
grinding-fluid mist, salt damage, etc. Otherwise, there is the danger of fire.
CAUTION
CAUTIONCAUTION
CAUTION: Be sure to maintain the specified clearance area around the inverter and to
provide adequate ventilation. Otherwise, the inverter may overheat and cause
equipment damage or fire.
CAUTION
CAUTIONCAUTION
CAUTION: In the case of important equipment, to shorten the non-operational time of
inverter failure, please provide a backup circuit by commercial power supply or spare
inverter.
…2-3
…2-4
…2-8
…2-9
…2-9
…2-9
…2-9
…2-9
…2-9
…2-9
…2-9
…2-10
…2-10

v
Wiring – Warnings for Electrical Practice and Wire Specifications
WARNING
WARNINGWARNING
WARNING: “USE 60/75°C Cu wire only” or equivalent. For models WJ200-001L, -002L,
-004L, -007L, -015S, -022S, -004H, -007H, -015H, -022H and -030H.
WARNING:
WARNING:WARNING:
WARNING: “USE 75°C Cu wire only” or equivalent. For models WJ200-001S, -002S,
-004S, -007S, -015L, -022L, -037L, -055L, -075L, -110L, -150L, -037H, -040H, -055H,
-075H, -110H and -150H.
WARNING
WARNINGWARNING
WARNING: “Open Type Equipment.”
WARNING
WARNINGWARNING
WARNING: “Suitable for use on a circuit capable of delivering not more than 100k rms
symmetrical amperes, 240V maximum when protected by Class CC, G, J or R fuses or
circuit breaker having an interrupting rating not les than 100,000 rms symmetrical
amperes, 240 volts maximum”. For models with suffix S, N or L.
WARNING:
WARNING:WARNING:
WARNING: “Suitable for use on a circuit capable of delivering not more than 100k rms
symmetrical amperes, 480V maximum when protected by Class CC, G, J or R fuses or
circuit breaker having an interrupting rating not les than 100,000 rms symmetrical
amperes, 480 volts maximum.” For models with suffix H.
HIGH
HIGHHIGH
HIGH VOLTAGE
VOLTAGEVOLTAGE
VOLTAGE: Be sure to ground the unit. Otherwise, there is a danger of electric
shock and/or fire.
HIGH VOLTAGE
HIGH VOLTAGEHIGH VOLTAGE
HIGH VOLTAGE: Wiring work shall be carried out only by qualified personnel.
Otherwise, there is a danger of electric shock and/or fire.
HIGH VOLTAGE
HIGH VOLTAGEHIGH VOLTAGE
HIGH VOLTAGE: Implement wiring after checking that the power supply is OFF.
Otherwise, you may incur electric shock and/or fire.
HIGH VOLTAGE
HIGH VOLTAGEHIGH VOLTAGE
HIGH VOLTAGE: Do not connect wiring to an inverter operate an inverter that is not
mounted according to the instructions given in this manual.
Otherwise, there is a danger of electric shock and/or injury to personnel.
WARNING
WARNINGWARNING
WARNING: Make sure the input power to the inverter is OFF. If the drive has been
powered, leave it OFF for five minutes before continuing.
CAUTION
CAUTIONCAUTION
CAUTION: Power terminal assignment is different compared to old models such as
L100, L200 series, etc,. Pay attention when wiring the power cable.
…2-18
…2-18
…2-18
…2-18
…2-18
…2-18
…2-18
…2-23
…2-11
~21

vi
Wiring – Cautions for Electrical Practice
CAUTION
CAUTIONCAUTION
CAUTION: Fasten the screws with the specified fastening torque in the table
below. Check for any loosening of screws. Otherwise, there is the danger of fire.
… 2-18
CAUTION
CAUTIONCAUTION
CAUTION: Be sure that the input voltage matches the inverter specifications;
• Single phase 200V to 240V 50/60Hz (up to 2.2kW) for SFEF model
• Single/Three phase 200V to 240V 50/60Hz (up to 2.2kW) for NFU model
• Three phase 200V to 240V 50/60Hz (7.5kW) for LFU model
• Three phase 380V to 480V 50/60Hz (up to 7.5kW) for HFx model
… 2-20
CAUTION
CAUTIONCAUTION
CAUTION: Be sure not to power a three-phase-only inverter with single phase
power. Otherwise, there is the possibility of damage to the inverter and the danger
of fire.
… 2-20
CAUTION
CAUTIONCAUTION
CAUTION: Be sure not to connect an AC power supply to the output terminals.
Otherwise, there is the possibility of damage to the inverter and the danger of
injury and/or fire.
… 2-20
Power Input
Output to Motor
WJ200 Inverter

vii
CAUTION
CAUTIONCAUTION
CAUTION: Remarks for using ground fault interrupter breakers in the main
power supply: Adjustable frequency inverter with integrated CE-filters and
shielded (screened) motor cables have a higher leakage current toward earth GND.
Especially at the moment of switching ON this can cause an inadvertent trip of
ground fault interrupters. Because of the rectifier on the input side of the inverter
there is the possibility to stall the switch-off function through small amounts of DC
current.
Please observe the following:
• Use only short time-invariant and pulse current-sensitive ground fault
interrupters with higher trigger current.
• Other components should be secured with separate ground fault interrupters.
• Ground fault interrupters in the power input wiring of an inverter are not an
absolute protection against electric shock.
… 2-20
CAUTION
CAUTIONCAUTION
CAUTION: Be sure to install a fuse in each phase of the main power supply to the
inverter. Otherwise, there is the danger of fire.
… 2-20
CAUTION
CAUTIONCAUTION
CAUTION: For motor leads, ground fault interrupter breakers and
electromagnetic contactors, be sure to size these components properly (each must
have the capacity for rated current and voltage). Otherwise, there is the danger of
fire.
… 2-20
Powerup Test Caution Messages
CAUTION
CAUTIONCAUTION
CAUTION: The heat sink fins will have a high temperature. Be careful not to
touch them. Otherwise, there is the danger of getting burned.
… 2-23
CAUTION
CAUTIONCAUTION
CAUTION: The operation of the inverter can be easily changed from low speed to
high speed. Be sure to check the capability and limitations of the motor and
machine before operating the inverter. Otherwise, there is the danger of injury.
… 2-23
CAUTION
CAUTIONCAUTION
CAUTION: If you operate a motor at a frequency higher than the inverter
standard default setting (50Hz/60Hz), be sure to check the motor and machine
specifications with the respective manufacturer. Only operate the motor at
elevated frequencies after getting their approval. Otherwise, there is the danger of
equipment damage and/or injury.
… 2-23
… 2-29
CAUTION
CAUTIONCAUTION
CAUTION: Check the following before and during the Powerup test. Otherwise,
there is the danger of equipment damage.
• Is the shorting bar between the [+1] and [+] terminals installed? DO NOT power
or operate the inverter if the jumper is removed.
• Is the direction of the motor rotation correct?
• Did the inverter trip during acceleration or deceleration?
• Were the rpm and frequency meter readings as expected?
• Were there any abnormal motor vibration or noise?
… 2-23