HODAKA HT-1210N User manual

Flue gas analyzer HT-1210N
Operating Manual
Saving energy

1. Contents
2. Introduction
2.1 The flue gas analyzer HT-1210N
2.2 Important instructions regarding the Operating Manual
3. Safety Regulations
3.1 Safety Instructions
3.2 Specific Safety Instructions
4. Device illustrations
4.1 Perspective View
4.2 Connection plate
4.3 Lower part
4.4 Keyboard
5. Power supply
5.1 Prepare measurement
5.2 Interface RS 232
6. Operating
6.1 Switch ON the unit
6.2 Gas measurement
6.2.1 CO peak/average
6.3 Zero setting
6.4 Extension menu
6.4.1. Stored data
6.4.1.1 View stored data
6.4.1.2 Delete data
6.4.1.3 Measurement HT-1210N to PC
6.4.2 Device settings
6.4.2.1 Date/ Time
6.4.2.2 Parameter
6.4.3 Set CO alarm
7. Measurement item
8. Storage
8.1 Operating and storage temperature
9. Guarantee
10. Technical Specifications
1
2
2
3
4
5
12
12
13
1
14
Hodaka CO,. LTD.
1-6-17 Takadono, Asahi-ku, Osaka 533-31 Japan
tel +81-6-6922-5501 fax +81-6-6923-1617
email [email protected]
UPL:http://www.hodaka-inc.co.jp
2.Introduction
3.Safety Regulations
The following Safety instructions have to be strictly observed.
They are an essential and indispensable part of the user documentation.
Not observing can mean loss of warranty claims.
3.1 Safety Instruction
The device HT-1210N is only to be used for its indicated purpose:
the measurement of flue gases, of combustion air and gas temperature.
3.2 Specific Safety Instructions
The device is only to be used with the supplied AC adapter (HT1301) for
power supply.
Should the battery catch fire due to an operating error or a technical defect,
the fire should only be extinguished with the corresponding fire extinguishing
equipment.
The metal tube of the probe as well as any other metal parts / accessories are
not to be used as electric conductors.
The device is not to be used in and under water.
The device is not to be placed near or directly at open fire or heat.
The indicated range of temperature of the probe is not to be exceeded,
as the probe, temperature sensory mechanism and sensor could be destroyed.
Plugs of the electronic measuring device have to be avoided.
Caution: Moisture, being evacuated out of the condensate trap can be
slightly acidic.
In case of skin contact IMMEDIATELY: clean respective parts of the body!
Avoid contact of eyes with liquid!
After measurement, vent the device with fresh air and see to it that the probe is
getting cold.As long as it is hot, the tube of the probe could burn persons or cause
fire damages on inflammable underground.
The exhalations of alcoholic combinations(f.ex.attenuation, petrol, spirit,
varnish.....) may be damage the sensor of the analyzer. Therefore it’ s forbidden
to preserve or use these fluids near by the device.
2.1 The flue gas analyzer HT-1210N
The Flue Gas analyzer HT-1210N is used for the following purposes:
Precise control and adjustment measurement for gas and oil firings
Inspection of gas firing locations
Control of modern combustion boilers
2.2 Important Instructions regarding the Operating Manual
The operational manual is an important part of the scope of supply and assures
not only the correct operation and use of the measuring device,but also the safety
of the user and the environment.
Therefore,every user is obliged to read carefully the operation manual and to strictly
observe all instructions regarding safety.
Additional instructions in other chapters are marked through Caution signs.
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2

ESC
P
ESC
P
ON/OFF key
Printer key
Escape key Scroll key Enter key
: Switch device on/off
:Start the function
selected by the cursor
:
change value, move cursor
or choose a selection
: activate print-out
: end or back to
the previous menu
4.Device Illustrations
7.Measurement item
4.1 Perspective View
4.2 Connection plate
4.3 Lower part
4.4 Keyboard
Continuously measured items
CO
CO
Temperature(Kthermocouple)*
Temperature(Pt 2000Ω)
*
Unit
[ppm]
[%]
[℃]
[℃]
*Option
12
*option
3
Saving energy
ESC
Probe
Metal cone
Condensate
trap
Silicone hose
Display
Ambient
temperature sensor
key board
Connector T- Gas
Inlet port gas Charge LED
12V 100mA
Interface RS232
Connector for ambient
temperatue sensor
IR-interface
Gas out let port
Exhausted gas from the gas outlet port include
toxic components. Do adequate ventilation.
8. Storage
8.1 Operating and storage temperature
Operating temperature 0 to 45℃
-20 to 60℃
Long term non-operating and storage:
1, charge battery every 3 weeks at the line power
2, store in a dry place
Recommendation :
Discharge battery before charging (turn power on of unit and wait until
auto shut-down before charging.)
Storage temperature
Guarantee period : 12months from date of dispatch.
Guarantee: During guarantee period, if your instrument brakes down although correct
usage basedon this user manual, we will repair it by free of charge.
In case you have trouble, firstly please contact to HODKA CO., LTD.
(+81-(0)6-6922-5501), then send your instrument to HODKA CO., LTD.
HODAKA CO., LTD shall not be liable for any loss or damage whatever arising from
content errors or any mis-use of this instrument.
HODAKA CO., LTD.
1-6-17 Asahiku Takadono Osaka Japan 535-0031
TEL: +81-(0)6-6922-5501
FAX: +81-(0)6-6923-1617
Traceability certification can be issued at HODAKA. ( Additional cost will be required)
9. Guarantee
5. Power supply
HT-1210N can be operated by:
1. HT-internal battery(standard scope of supply)
2. HT-battery charge (standard scope of supply) 100V / 12 Vdc / 100mA
Measurements from line power : Use the HT-1210N only with the HT power supply
100v / 12Vdc / 100mA
5.1 Prepare measurement
The HT-battery charger can be connected to the HT-1210N.
At the connection plate the chargeing-LED lights up.
On the display the current loading-state of the battery is displayed.
If the battey is fully charged, the HT-1210N changes to trickle charge
and the LED blinks approx. every 16 seconds.
The charging time for unloaded battery is approx.12 hours.
Attention: No battery charge if the unit is switched ON.(measurement)
For battery charge, the device has to be switched OFF and the HT battery charger
has to be connected to the HT-1210N and the mains power supply.
Also in case of non-use charge battery once in the month.
Operating temperature (0℃ to 45 ℃)
Condensate trap
Mount condensate trap with filter.
Please check, if the condensate trap is empty and the filter is still white.
Check all plugged and screwed connections regarding their tight and correct fit.
Check tightness of all tubes,tube connections and condensate trap(from probe tip
to gas connection on device).
Exchange filter Exchange silica gel Condensate cleaning
White=ready for operation
Dark=replacement is necessary
Blue=ready for operation
Pink=replacement is necessary
Remove the cover then clean
the condensate in the trap
5.2 Interface RS 232
Switch off unit before connecting RS 232 cable to PC!
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Charge battery...
75.3%
4

6.Operating
6.1 Switch ON the unit
By pressing the -key the HT-1210N will be switched ON.
6.2.1 CO Peak/ Average
6.2 Gas measurement
HODAKA
HT-1210N
HT-1210N
-Selftest-
Zero setting
has to be
determined in
ambient air!
View stored data
Delete data
measurem HT =>PC
Delete data?
NO
Yes
Stored data
Device settings
Service
Set CO alarm
Set time and data
Parameter
Service menu
Set time and data
Parameter
Service menu
Set time and data
Parameter
Service menu
Transmission
to the PC?
Continue
Abort
1
Measurements
available
to transmit
Selftest follws.
Zero setting
please wait
Gas measurement
CO peak/average
Zero setting
Extension menu
T-Gas 120.1℃
T-Amb 24.3℃
CO 4.9%
After Zero setting the unit entries the main menu.
The residual battery capacity is displayed in the right
corner of the LCD.
Gas measurement
CO peak/average
Zero setting
Extension menu
Measurement time
40
or :Select the function
:Start the function
: Number of date to be transmitted
Activate PC-program for transmission
After occurred data transfer appears:
Memories delete No or Yes
or : Select the function
: Start the function
or :Select the function
:Start the function
or : Measurement time can be set up between
35 sec. to 600sec.
Factory initial measurement time is 40sec.
:Start measurement
6.4.2 Device settings
5
6.4.1.3 Measurement HT-1210N to PC
10
or
or
:Pump on and start measurement.
After measurement time, pump off and
beep for 2 sec.
:Print/store/abort page
avelage
Peak
℃
6
:Input of T-boiler and Soot number by means of
Note: the input soot munber and drivate is valid only at oil as fuel.
ESC
ESC
ESC
or
or :Input soot number in 1 steps
:Line transfer
(in line 1) : Back to input T-Boiler
(in line 4) :Storage
T-Boiler/Soot
T-Boiler 95℃
Soot1: 2
Soot2: 3
Soot3: 1
oily nagative
The functions “Input of T-Boiler” and “Input Soot number” has to be activate
in the Extension Menu / Device settings / Parameter / Print / store boiler temp
and print / store soot number! (see chapter)
or
or
:Input Boiler temperature in 5 steps
:Back to measument
℃
↓auto
↓auto
T-Gas 24.8 ℃
T-Amb 25.5 ℃
CO 254ppm
T-Gas 24.8℃
T-Amb 25.5℃
CO 224ppm
T-Gas 38.5℃
T-Amb 26.7℃
CO 254ppm :Back to the main menu

8
Print
Store
Abort
Store measurement
Cust.1
10.01.´06 08:11
P1
The last selected strage space is selected.
If the selected storage place is free, the display announce: “free”
Adjustment of the measurement variables:
Press and for 3 seconds simultaneous, until beeper is heated
ESC
ESC
ESC
ESC
P
:Print-out
:Strage
:Back to main menu
:Selection of storage space
:Storage
:Back to measurement
or
or
and
:Move cursor
:Change fuel
:Back to measurement and
leave measurement configuration
or
Store data
Device settings
Service
Set CO alarm
Store data
Device settings
Service
Set CO alarm
Store data
Device settings
Service
Set CO alarm
Gas measurement
CO peak/average
Zero setting
Extension menu
Store data
Device settings
Service
Set CO alarm
or
6.4 Extension menu
:Select the function
:Start the function
Gas measurement
CO peak/average
Zero setting
Extension menu
6.3 Zero setting
Zero setting
Please wait
Zero setting has be
determined in ambient air!
:Zero setting
7
T-Gas 24.8 ℃
T-Amb 25.5 ℃
CO 254ppm
Stored data
Device settings
Service
Set CO alarm
View stored data
Delete data
Measurem. HT= PC
or
6.4.1 Stored data
6.4.1.1 View stored date
>
:Select the function
: Start the function
Memory info
occupied : 1
available : 99
Total : 100
Cust. 1 *
Cust. 2
Cust. 3
Cust. 4
Select customer
Cust. 1
18.04.´07 11:15
P1
: Selection of storage
:Confirmation
The storage places marked with * are occupied
:Select customer
:Activate storage place
:Go to next page
:Back to Print/Store/Abort page
or
or
T-Gas 24.8 ℃
T-Amb 25.5 ℃
CO 254ppm
P1: the date at the gas measurement window
P2: the date at the CO peak/ average window

Memory info
occupied : 1
available : 99
Total : 100
Deleate stored
measurement
Single delete
Delete All
Deleate data?
No
Yes
Cust. 1 *
Cust. 2
Cust. 3
Cust. 4
View last values
Delate data
Measurem. HT=>PC
6.4.1.2 Delate data
or
or
℃
℃
℃
9
: Select the function
: Start the function
or : Select the function
: Select the function
: Start the function
or
: Start the function
Current use of storage
: Select the function
: Start the function
Data bloc
was delete...
With selection of “ALL” the complete memory is
deleted
View stored data
Delete data
measurem HT =>PC
Delete data?
NO
Yes
Stored data
Device settings
Service
Set CO alarm
Set time and data
Parameter
Service menu
Set time and data
Parameter
Service menu
Set time and data
Parameter
Service menu
Transmission
to the PC?
Continue
Abort
1
Measurements
available
to transmit
or :Select the function
:Start the function
: Number of date to be transmitted
Activate PC-program for transmission
After occurred data transfer appears:
Memories delete No or Yes
or : Select the function
: Start the function
6.4.2 Device settings
6.4.1.3 Measurement HT-1210N to PC
10

Set time and date
Parameter
Service menu
Stored data
Device settings
Service
Set CO alarm
CO warn limits ppm
Alarm 1 10ppm
Alarm 2 400ppm
Alarm 3 800ppm
Program1 10.0
:Change value / Language / Setting
:Back to the menu “Parameter”
:Set CO alarm
:change CO threshold values
:Confirmation CO alarm
:Back to “Extension menu”
ESC
In the gas measurement a warning appears if the threshold value is exceeded.
CO alarm can be set up between 10 to 10,000ppm.
6.4.3 CO alarm
Date Time
13.01.´06 10:51:10
Date Time
13.01.´06 10:51:10
:The time stored in the HT-1210N and
the date is displayed.
:Activate cursor and placing through repeated
pressing about the digit to be changed
:Change value
:Back to the menu “Device settings”
:Select the function
:Start the function
ESC
6.4.2.2 Parameter
6.4.2.1 Date / Time
▲
▼
▲
▼
▲
▼
▲
▼
▲
▼
▲
▼
LCD Contrast
contrast 29%
Current language:
English
Print / store
boiler temp.? Yes
Print / store
soot number? Yes
Window:
Page 2
11
Fuctory initial value
alarm1: 150ppm
alarm2: 400ppm
alarm3: 800ppm
7.Measurement item
Continuously measured items
CO
CO
Temperature(Kthermocouple)*
Temperature(Pt 2000Ω)
*
Unit
[ppm]
[%]
[℃]
[℃]
*Option
12
8. Storage
8.1 Operating and storage temperature
Operating temperature 0 to 45℃
-20 to 60℃
Long term non-operating and storage:
1, charge battery every 3 weeks at the line power
2, store in a dry place
Recommendation :
Discharge battery before charging (turn power on of unit and wait until
auto shut-down before charging.)
Storage temperature
Guarantee period : 12months from date of dispatch.
Guarantee: During guarantee period, if your instrument brakes down although correct
usage basedon this user manual, we will repair it by free of charge.
In case you have trouble, firstly please contact to HODKA CO., LTD.
(+81-(0)6-6922-5501), then send your instrument to HODKA CO., LTD.
HODAKA CO., LTD shall not be liable for any loss or damage whatever arising from
content errors or any mis-use of this instrument.
HODAKA CO., LTD.
1-6-17 Asahiku Takadono Osaka Japan 535-0031
TEL: +81-(0)6-6922-5501
FAX: +81-(0)6-6923-1617
Traceability certification can be issued at HODAKA. ( Additional cost will be required)
9. Guarantee
International transportation cost is not include in guarantee.

10.Technical Specifications
13
ホダカテスト
® H T-1210N
Measurement
CO Measurement range
Accuracy
Resolution
Response
Temperature
Kthermocouple)
Temperature
K((thermocouple)
Measurement range
Accuracy
Resolution
Measurement range
Accuracy
Resolution
Sensor
CO Electrochemical sensor
Combustion temp. K thermocouple
Ambient temp. Pt 2000 Ω
Operating and storage temperature
Operating : 0℃~+45℃ Storage : -20℃~+60℃
Display
Dot matrix
Data store
100 data
Power supply
International NiCad battery 6V and line power (AC100-240V 50/60Hz DC12V 270mA)
Max. 8hours in a row
Dimension
80×150×35 mm
Weight
Main unit approx. 0.33Kg
Standard
Built in Pump, Interface for PC (RS232)
equipment
Data logger (possible to store 100 data), interface for printer
HT-1251
φ3×130L、 0~950℃、for air/liquids
Measurement=0~200ppm : less than ±10ppm
Measurement=200ppm~: less than ±5% measurement
1 ppm (0.001%)
with in 30 sec.
0~650℃, 0~1100℃(depend on probe)
Less than ± 1℃
0.1℃
0~10000ppm (0.000~1.000%)
0~100℃
±1℃ or±1% measurement (0 ~ 650 ℃)
±2% measurement (650.1 ~ 650 ℃)
0.1℃(0~999.9℃) , 1℃(1000~ 1100℃)
Kthermocouple
HT-1252 φ1.5×130L、 0~950℃、for air/liquids
HT-1253 φ3×130L、0~400℃、for air/liquids/food、centric top
HT-1254 130L、0~400℃、for surface /rifts/air/liquid
HT-1255 φ4×130L、0~650℃、for surface /air/liquid
HT-1256 φ40、 0~450℃、magnetic probe for surface
HT-1257 0~180℃、Pliers probe for plates, tube
Ambient temp. Pt2000Ω HT-1321 0~100℃、for air
Adapter HT-1318 AC100~240V
Heard case HT-1315 Aluminum、 dimension : 350×460×155 weight : 2.9kg
Measurement software HT-2094 Online View 2000 (Windows XP/7)
Infrared printer HT-1610 Printing=max.6000 lines
Roll paper for Infrared printer HT-1636 5 rolls
Hood HT-1376 for hot water supply device (gas、oil)、stove
(Kthermocouple)
Probe : HT-1229D
or HT-1006
Flue gas analyzer
Probes for
temperature
Accessories Battery, gas sampling hose, condensate trap, carrying case,softcase
*Standard probe HT-1229D insertion max.180mm、 without temp. sensor
*Standard probe with K thermocouple HT-1006 insertion max. 180mm、 0~650℃
Optional items
Probes for flue gas HT-1238D "L"shape probe、 insertion max.80mm、
without temp. sensor
HT-1379D "L"shape probe、insertion max.80mm、 0~650℃
HT-1235D Long probe、insertion max.650mm、without temp. sensor
HT-1342D high temp. probe, insertion max.135mm、 0~950℃
HT-1111D high temp. long probe, insertion max. 660mm、 0~950℃
Art. No.
Description
(PT2000Ω)
14
Hodaka CO,. LTD.
1-6-17 Takadono, Asahi-ku, Osaka 533-31 Japan
tel +81-6-6922-5501 fax +81-6-6923-1617
email [email protected]
UPL:http://www.hodaka-inc.co.jp
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