Hog Slat Grower Select HS583E User manual

Hog Slat Inc. Newton Grove, NC USA August 2016
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HS583E Curtain/Vent Machine Installation Manual
Enclosed Limit Switch (Includes Spanish Translation)
General Installation Notes:
Make sure that power is disconnected from system prior to servicing.
Installation of this equipment and related OEM equipment should be in accordance with these
instructions, OEM’s installation instructions and local codes (if applicable). Failure to follow specified
instructions may cause damage to equipment and/or personal injury or death.
Take special note of any Warnings or Safety Decals on the equipment and in manuals.
Always wear protective clothing and any applicable Personal Protective Equipment (Safety Glasses
and/or Ear Plugs) when working with the equipment.
Discarded materials, equipment and boxes should be recycled in accordance with local and national
codes.
Note: Actuator Assembly is to be wired in accordance with all applicable local and national electrical wiring codes. All
wiring sizes and fuse capacities are to be sized according to applicable electrical code specifications or other regulations.
SAFETY INSTRUCTIONS:
Read all safety messages in this manual and on equipment safety decals. Follow recommended
precautions and safe operating practices.
Ground all electrical equipment for safety.
Ground all non-current carrying metal parts to guard against electrical shock.
Always keep safety decals in good condition and replace missing or damaged decals.

Hog Slat Inc. Newton Grove, NC USA August 2016
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COMPONENT LAYOUT (SERVICE REPLACEMENT PARTS)

Hog Slat Inc. Newton Grove, NC USA August 2016
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ITEM # PART # QTY PER DESCRIPTION
1 HS583-34 3 Pulley, Cast 3-1/2" with double ball bearings
2 HS583-42 1 Bearing Flange 1" I.D
3 HS583-8-2 1 Load Nut, nylon
HS583-8-2A 1 Load Nut Replacement Kit
4 HS583-9 2 Slide, load block
5
HS583-8-1
1
Load block
HS583-8 1 Kit, Complete Load Block Assembly including Load Nut
6 1 1 ¼” External snap ring, supplied with HS583-8-2A
7 HS583-41 1 Threaded collar, seal thrust bearing nylon
8 HS583-12 1 Thrust bearing, 1” ID, D9
9 HS583-11A24 1 ACME screw, 24” machine
HS583-11A36 1 ACME screw, 36” machine
HS583-11A48
1
ACME screw, 48” machine
10
HS613
1
Spider Gear-spacer Hytrel (white) L090/L095
11
LOV38146
1
Coupling Jaw L095 5/8" bore with keyway
12
HS9050
1
Motor 1/8 HP, 115V AC, 60 Hz, 1.9A FL, 28RPM
HS9051
1
Motor 1/8 HP 230V AC, 50/60Hz, 0.75/0.90A FL, 24/29 RPM
HS9052
1
Motor 1/8 HP, 115V AC, 60 Hz, 1.65A FL, 16RPM
HS9053 1 Motor 1/8HP 115V 60Hz, 1.9A FL, 60RPM
HS9054 1 Motor 1/8HP 230V 50/60Hz, 0.75 / 0.90 FL, 60RPM
13 EL1001 1 Switch, Toggle SPDT , 10A @ 250 Volt, CTR OFF
14 EL1005 1 Switch, Toggle DPDT , 10A @ 250 Volt, CTR OFF
15 HS583E-31 1 Switch assembly with (6) EL1135 micro switches for enclosed
style only.
16
HS583-46-6
1
Bellows Rubber Limit Rod
17 HSLABEL-008 1 Label, Warning-Shock Hazard
18 HS612 1 Knob, tri-handle, ¼-20 insert
19 HS583-45 1 Handle, Front door
20 HSLABEL-084 1 Label, “Caution Automatic Equipment”
21 HS583-28 2 Collar, steel 3/8'' w/ set screw
22 HS583-27-24 1 Limit rod, 24” machine
HS583-27-36 1 Limit rod, 36” machine
HS583-27-48 1 Limit rod, 48” machine
23 HSLABEL-083 2 Label, “Warning Moving Parts”
24 HSLABEL-087 1 Label, “Grease Location”
25 HS583-29 2 Spring, limit rod
26 EL1083 2 Rubber cover, toggle switch

Hog Slat Inc. Newton Grove, NC USA August 2016
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SAFETY DECALS AND WARNING LABELS
SPECIFICATIONS:
Maximum Total Load: Ratio: Machine travel : vent or curtain travel
Example: 2:1 = 2” machine travel : 1” vent/curtain travel
Models 1:1 ratio (Fig 6) 1:2ratio (Fig 7) 2:1 ratio (Fig 8)
15 & 30 RPM 2,000 lbs 1,000 lbs 4,000 lbs
60 RPM 1,000 lbs 500 lbs 2,000 lbs
Total load = load on each side of machine added together
Located on front door of machine
Located on side of cabinet near
cable/chain exits.
Located at bottom of front door
near removal point.

Hog Slat Inc. Newton Grove, NC USA August 2016
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UNPACKING UNIT
Remove front cabinet door.
Packaged inside cabinet chassis:
1. HS583-50E Hardware Kit
a. Front cabinet door hardware
i. HS583-45 Handle
ii. (2) 605013 Flange head bolts
iii. (2) 60577 Flange nuts
iv. HS612 Tri-handle knob
b. Machine mounting hardware
i. (1) 3/8” x 3” Lag bolt
ii. (6) 3/8” x 2” lag bolts
2. Installation manual
Assembly of Cabinet door with hardware supplied.
HS612 Tri-Handle Knob installs over threaded stud when cabinet door is placed on machine.
Door slides under lip at
top of machine
Lift up from bottom
and slide door down
to remove.

Hog Slat Inc. Newton Grove, NC USA August 2016
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INSTALLATION / OPERATION
1. The HS583E Curtain/Vent machine is equipped with a key hole slot for easy installation as well as
(6) locations to secure unit to a wall.
2. Install (1) 3/8” X 3” Lag bolt (supplied) in the wall of the building in the desired location leaving
bolt out approximately ¼”. Lag bolt location to be center line of the machine and installed 6 1/4”
below the height of the top of the machine. Allow a minimum of 1” clearance above machine
from any structure in order to provide adequate clearance for hanging machine on keyhole lag
bolt.
3. Hang machine on bolt aligning keyhole slot located near top of the machine. (Figure 1)
Figure 1
Keyhole
mounting
location
MODEL LENGTH
“A”
24”
30 3/8”
36”
42 3/8”
48”
54 3/8”

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4. DO NOT OPERATE MACHINE while hanging on this bolt. Level machine and secure machine
using 3/8” x 2” Lag bolts (supplied) in the (6) mounting locations. (Figure 2)
Figure 2
5. When connecting cables, the load nut should be near the “Closed” position to allow enough
cable for manual winch connection.
6. Run cable ends through side of machine around pulley down to the load block. Route cables
around pulleys as shown in figures 3,4 and 5 that best suits the application.
(4) Inside
chassis
mounting
locations
(2) External
Mounting
Locations
If mounting does not allow the use
of these locations, install 3/8“ to
1/2” diameter bolts with nuts in the
holes to secure internal thrust plate
to machine cabinet. Failure to
secure the thrust plate could result
in plate damage during heavy-load
conditions.

Hog Slat Inc. Newton Grove, NC USA August 2016
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7. Cables should exit 90 Degrees to cabinet side to ensure even load on both sides of load block.
Changing the exit angle will change force distribution on load block resulting in shorter load
nut life.
Figure 3
Figure 4
Figure 5
8. Install corner brackets, through wall brackets and hand winch. Use bearing supported pulleys on
any pulley that rotates during operation of machine. Following figures show examples of
external cabling and hand winch location.
One machine used to pull two
curtains from both sides, loop
cable around pulleys.
(Figure 3)
One machine used to pull
curtain from LEFT side, loop
cable around pulleys.
(Figure 4)
One machine used to pull
curtain from RIGHT side, loop
cable around pulleys.
(Figure 5)

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1:1 Ratio (Figure 6)
1:2 Ratio (Figure 7)
2:1 Ratio (Figure 8)
For each (1) inch travel of the machine
there is (1) inch travel of the Load.
1,000lb max each side = 2,000lb total load.
For each (1) inch travel of the machine
there is (2)inch travel of the Load.
500lb max each side = 1,000lb total load.
For each (2) inch travel of the machine
there is (1) inch travel of the Load.
2,000 max each side = 4,000lb total load
1,000lb max 1,000lb max
500lb max500lb max
2,000lb max
2,000lb max

Hog Slat Inc. Newton Grove, NC USA August 2016
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Outside Endwall Mount – Curtains
1:2 Ratio
Figure 9
Figure 10

Hog Slat Inc. Newton Grove, NC USA August 2016
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Outside Endwall Mount – Curtains
1:1 Ratio
Figure 11
Figure 12

Hog Slat Inc. Newton Grove, NC USA August 2016
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Outside of building, on one side,center mount - Curtains
1:2 Ratio
Figure 13
1:1 Ratio
Figure 14

Hog Slat Inc. Newton Grove, NC USA August 2016
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Inside Endwall Mount – Vent Doors
1:2 Ratio
Figure 15
Inside Sidewall Mount – Vent Doors
1:1 Ratio
Figure 16

Hog Slat Inc. Newton Grove, NC USA August 2016
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9. If mounting machine horizontally in order to pull cables straight from end of machine, remove (2)
plastic plugs found at top of machine to access pre-punch holes for routing cables. Loop cable
around bearing supported pulley to ensure even load distribution on load block. Use 3 ½”
diameter V-groove pulley to maintain proper cable spacing. (Figure 17)
Figure 17
10. To secure cable to load block, run cable through hole nearest the center in load block, then loop
back up through the outboard hole. Tighten all set-screws. (Figure 18)
Figure 18
SET SCREWSSET SCREWS

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11. To make electrical connections, remove plastic enclosure cover per (Figure 19) by removing (4)
fasteners and removing cover. Wiring should be routed through liquid tight connectors
provided. Care should be taken to route wires in enclosure away from limit switch assembly to
prevent wire damage or interference with limit switch operation.
Figure 19

Hog Slat Inc. Newton Grove, NC USA August 2016
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12. Connect wiring to machine per (Figure 20A or 20B) depending upon input voltage. All wiring
must be done in accordance to national and local electrical codes.
HS583E WIRING DIAGRAM – 115V, 60 Hz
Figure 20A
HS583E WIRING DIAGRAM – 230V, 50/60 Hz
Figure 20B
Auxiliary
outputs are
Normally
Open
Auxiliary
outputs are
Normally
Open

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LIMIT SWITCH ASSEMBLY, SWITCH LAYOUT
Figure 21

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OPERATION
Figure 22
“
Operation Mode” Switch
Up – Manual Mode
Center - OFF
Down -Auto Mode
“Manual Override” Switch (only functions if “Operation Mode”
switch is in “Manual Mode”)
Up - “Open” operation
Center - OFF
Down - “Close” operation
To operate machine in Auto mode for vent control: set “Operation
Mode” to “Auto”. In this position the machine will be controlled by
the ventilation controller.

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13. Controller set-up and limit rod adjustment is done by locating (2) lock collars located on limit rod.
There is an upper and lower lock collar secured by 3/32” set screw. There are cotter pins
permanently installed to set absolute limit of machine in case of slippage or failure of lock collars.
14. To set-up machine, place in manual mode and run machine in “Close” operation until stops. Take
up any slack with manual winch. Factory setting of lower lock collar set point should be sufficient;
however adjustments to the stopped position of the fully closed position can be made.
15. Next loosen upper limit lock collar. Operate machine in manual mode in the “OPEN” operation.
When curtain reaches desired opening, stop the machine by switching manual override switch to
center (OFF) position. Operate machine in “CLOSE” direction for approximately 1” of travel then
stop. Slide the upper limit lock collar down to the top of the load block and tighten set screw.
Figure 23
Upper Limit lock collar.
Adjust for “OPEN” set
point
Lower Limit lock collar. Adjust
for “CLOSED” set point

Hog Slat Inc. Newton Grove, NC USA August 2016
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MAINTENANCE AND REPAIR
Always turn off machine and lock-out power before beginning any maintenance or repair.
Inspect machine monthly and all other external components such as cable, pulleys, clamps etc..
Inspect and clean drive screw for any foreign debris lodged in the threads. Lubricate drive screw monthly
using Lithium NLGI GRADE 2 grease along length of screw (Figure 24)
Inspect and lubricate thrust bearing every three (3) months with Lithium NLGI GRADE 2 grease.
Inspect lock collars, upper flange bearing and motor/drive screw jaw coupling set screws to ensure they
are tight.
Using local “manual” controls, run machine in both directions to ensure limit switch function and cabling
operation.
Figure 24
Apply grease along length of
ACME Drive Screw – Grease
Monthly
Grease fitting for thrust
bearing – Grease Every 3
Months