HOGG & DAVIS ODP 40 User manual

ODP 40
The information, specifications, and illustrations in this manual are on the basis of
information available at the time it was written. The specifications, torque values,
pressures of operation, measurements, adjustments, illustrations, and other items can
change at any time. These changes can affect the service of the given product.
For the complete and most current information, contact:
Hogg & Davis, Inc
P.O. Box 405 / 3800 Eagle Loop
Odell, OR 97044-0405
541-354-1001
541-354-1080 Fax
For most recent manual
version please visit:
www.hoggdavis.com
ver. 2.0

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
Table of Contents
Table of Contents............................................................................................................- 2 -
Product Warnings............................................................................................................- 3 -
General Specifications....................................................................................................- 5 -
Setup on the Job..............................................................................................................- 8 -
Setup of the unit..........................................................................................................- 8 -
Position of unit........................................................................................................- 8 -
Jack Stands / Outriggers..........................................................................................- 8 -
Tie Down/ Brake/ Chock........................................................................................- 8 -
Rope Payout Procedure (Free Wheel)...........................................................................- 12 -
Pulling Control..............................................................................................................- 12 -
Pulling Control..........................................................................................................- 13 -
Level wind ................................................................................................................- 14 -
LUBRICATION AND MAINTENANCE ...................................................................- 15 -
Drawbar inspection...................................................................................................- 16 -
15-15 Warranty.............................................................................................................- 17 -
Parts and other manufacturer manuals..........................................................................- 18 -

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
Product Warnings

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
These warning labels and others like it are
Placed in critical areas of the machine. The
Warnings are to be read and fully
Understood prior to operation of the unit.

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
General Specifications
This unit is designed to install overhead cable/conductor.
Single Reel Puller
4000 lbs Maximum Line Pull
72” X 56” Maximum Reel Diameter
6,000 lb Maximum Reel Capacity
Manual Jack stands (2) Rear –(1) Tongue
Hydraulic Jack stands (optional)
Maximum Line Speed 0-4 mph

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
Operating Instructions
All persons operating this machine must read and understand
this manual as well as the operating, danger, and warning
decals placed on the machine. Failure to read and
understand these items subjects the operator and others to
DEATH or SERIOUS INJURY.
Operators shall make themselves familiar with the placement of
the following operating and safety features of the machine.
1. Grounding Lugs and their placement on Machine
2. Take Up / Pay-Out Control
3. Engine Controls and Gauges
4. Tie Down Locations
5. Manual Jack stands (standard)
1
2
5
4
3

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
Setup on the Job
Setup of the unit
Position of unit
Position the trailer with the centerline
of the trailers inline with the pull.
Place the unit at a minimum of two
times the height of the first block.
Jack Stands / Outriggers
Actuate the rear outriggers to stabilize the trailer. Attempt to
level the trailer as much as possible. The outriggers have the
ability to raise the tires from the ground, but as a rule they
should be used to stabilize the load across all contact points on
the ground, i.e. Jack stands, tires, front tongue jack stand.
Tie Down/ Brake/ Chock
Chock all wheels and set brakes (if applicable). It should be
noted that a fully loaded trailer may exceed the tension
desired during the pull. As the pull progresses, the weight of the
trailer may increase or decrease, therefore proper securing
procedures should be followed during operation. This unit is
equipped with tie –down eyes for staking to the ground and it
is recommended that the unit stay secured to the tow vehicle
whenever possible.

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
LOADING INSTRUCTIONS
1. Position trailer so that forklift or crane can be easily
positioned.
2. Position reel drive pin assembly so that the lifting eye and
removable pin are in the top position and apply brake.
3. Remove retaining pin from both the reel drive pin
assembly and the dumb end of the mandrel shaft pocket.
4. Remove entire shaft and drive pin assembly by lifting up.
5. Remove Nylatron bearing from dumb end of mandrel
shaft.
6. Remove locking collar / lifting assembly and centering
cone.
7. Insert mandrel shaft in the reel all the way to the drive pin
assembly, being careful to insert the pins completely.
8. Install centering cone (if needed) and locking collar /
lifting assembly. Be sure to set reel tight against drive pin
assembly.
9. Replace Nylatron bearing onto dumb end of mandrel
shaft.
10. Lift reel with forklift or crane making sure that the
drive pin assembly has the lifting eye on top for proper fit.

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
11. Insert reel into the stand by indexing drive pin
assembly from above and lower into place.
12. Insert retaining pins into both the drive pin assembly
and the dumb end of the shaft pocket.

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
Rope Payout Procedure (Free
Wheel)
When beginning the rope payout feature, be sure that the
engine is turned off. Ensure that all tension is removed from the
pulling rope before attempting to remove drive pin.
Adjust reel brake to provide tension to the reel of rope.
Remove the drive pin from the sprocket drive and place in the
provided storage sleeve. Begin to pull rope through the blocks
while continuing to adjust the over spin brake. When the rope
install is completed, insert the drive pin the sprocket drive.
Manual rotation of the rope reel may be needed to properly
install drive pin.
Refer to the performance chart for proper hydraulic pressure as
it directly relates to conductor tension. This chart is located on
the control panel of the unit.
***These instructions assume that the operator has set the
proper drive pin for the reel to be pulled in. All other reels are
to be disengaged with the over spin brake fully applied.
Pulling Control
The following instructions explain how to properly set up the unit
when it is to be used as a puller and have a pulling rope with
NO TENSION. DO NOT FOLLOW THESE INSTRUCTIONS WHEN YOU
HAVE A ROPE UNDER TENSION!!

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
1. Apply the brake.
2. Turn the Hydraulic Pressure knob CCW to release
pressure
3. Increase to approximately full throttle.
4. Begin to actuate the joystick to take up.
5. Turn the Hydraulic Pressure Control knob and set to 800
psi.
6. Release the joystick into the neutral position.
7. Wait for confirmation from the tension side of the job for
readiness
8. Release the brake
9. As the rope reel begins to take up, increase the
hydraulic to the maximum line pull desired. As the rope
diameter increases on the reel, it might be necessary to
adjust the Hydraulic Control Knob to keep the pull
moving.
10. Adjust joystick for line speed as also desired.
11. To stop the pull, place control into neutral while
applying the brake.
Pulling Control
The following instructions explain how to properly set up the unit
when it is to be used as a puller and have a pulling rope UNDER
TENSION. Use of these instructions assumes that all controls are
at the same setting when the pulled previously stopped.
1. Begin to slightly actuate the joystick to take up
2. Release the brake
3. Actuate the joystick to take up as desired (if reel does
not begin to move, slightly increase the Hydraulic
Pressure Control until it does.

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
Level wind
This unit is equipped with manual post style level wind.
Operator must control during pull as needed for even take up
of rope on reel.
IF MACHINE IS TO BE USED FOR FIBRE OPTIC INSTALLATION, REFER
TO THE CABLE MANUFACTURER FOR PROPER TENSIONING
TECHNIQUES. FAILURE TO CONSULT MANUFACTURER MAY
DAMAGE CABLE AND VOID WARRANTY.

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
LUBRICATION AND MAINTENANCE
This unit has no set PM schedule beyond that of the engine
manufacturers suggested maintenance schedule. This unit
should be visually inspected prior to each use while repairing
any and all discrepancies prior to use.
Items to be inspected prior to use are:
Drive Chains and sprockets for wear and slack
Pintle eye (excessive wear)
Safety Chains (wear / damage)
All welds and seams
Loose or missing fasteners (bolts, nuts, set screws)
Loose or leaking hydraulic hoses
Damaged or worn hydraulic hoses
Brake calipers (loose fittings, hoses, worn linings)
Brake Pads
Brake rotors
Tires and trailer brakes
Engine and hydraulic system fluid levels.
Lubrication Schedule
Drive chain and sprockets ( daily )
Reel Shaft Bearings (as needed)
Reel Bearings (as needed)
Engine oil as per manufacturers recommendation
Idler sprocket ( daily )
Axle Bearings (as needed)

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
Drawbar inspection
Regularly inspect he drawbar for wear and damage. If
wear exceeds 1/8”, replace the drawbar eye.
Check all drawbar mounting fasteners for proper torque
Do not modify or add to the product
Do not weld on this product without written permission
from the factory
Be sure the drawbar size is compatible with the coupling
device on the tow vehicle
Do not damage the coupling components. Be
particularly careful during coupling and uncoupling
Inspect the coupling device on the tow vehicle for proper
locking prior to use
Consult OSHA and DOT regulations and American
Trucking Association guidelines for complete operating
procedures.

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
15-15 Warranty
Hogg and Davis, Inc. warrants its trailers against Hogg and Davis, Inc. warrants it's trailer main
defects in material or workmanship for period of 15 frame assemblies (except pintle eyes or other
months from the date of shipment from Hogg and towing attachments, spindles and axles)
Davis, Inc. (see General Conditions & Exceptions). against defects in material or workmanship for
Hogg and Davis, Inc. will replace, free of charge, a period of 15 years from the date of shipment
F.O.B. Hogg and Davis, Inc. factory, such parts or from Hogg and Davis, Inc. (see General
parts thereof, that in their judgement have proven Conditions & Exceptions). Hogg and Davis, Inc.
defective. Additionally, Hogg and Davis, Inc. will shall replace or repair, in a manner as it shall
pay reasonable and customary labor charges when determine, free of charge, F.O.B. factory, any
defective part is replaced, installed or repaired by parts or parts thereof, that in its judgement
a fully authorized Hogg and Davis, Inc. trailer have proven defective. Additionally, Hogg and
dealer at his facility. Davis, Inc. will pay reasonable and customary
labor charges when defective part is replaces,
Warranty credit will be issued only upon receipt installed or repaired by a fully authorized
and inspection of defective parts of at the Hogg and Davis, Inc. trailer dealer at his facility.
Hogg and Davis, Inc. factory.
General Conditions & Exceptions
All warranties, options and representations made herein shall apply only provide such equipment shall not
have been subject to misuse, negligence or accident and has been operated in accordance with factory
approved procedures. This warranty does not obligate Hogg and Davis, Inc. or its authorized dealers to bear
the cost of parts obtained from or labor performed by unauthorized sources. Nor does it obligate Hogg and
Davis, Inc. or its authorized dealers to bear the cost of transportation of parts or equipment for repair or
replacement purposes. This warranty is in lieu of any other warranty, expressed or implied, or any other
obligation or liability on the part of Hogg and Davis, Inc and no persons or entity is authorized to make any
representation beyond those stated herein.
Hogg and Davis, Inc. shall not be held liable for consequential damage of any kind. Hogg and Davis, Inc.
also reserves the right to make changes and improvements in its products without incurring any obligation to
install any such charges or improvements upon its products previously manufactured.
The above warranty shall not be misconstrued to mean warranty of tires, clutch, transmission assemblies or
customer requested accessory equipment other than the warranty extended by their respective manu-
factures to Hogg and Davis, Inc. In addition, friction, drive rollers are warranted only to extent of bonding
failure. All warranties, options and representations made herein are applicable to the original end-user of
the product and are not sellable or transferable in any manner.

ODP 40
4,000 Lb Drum Puller
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© COPYRIGHT 2016 HOGG & DAVIS, INC
Parts and other manufacturer
manuals
The Following drawings are for part identification only. Please reference the unit
V.I.N. number and the corresponding part number when ordering.
The information, specifications, and illustrations in this manual are on the basis of
information available at the time it was written. The specifications, torque values,
pressures of operation, measurements, adjustments, illustrations, and other items can
change at any time. These changes can affect the service of the given product.
For the complete and most current information, contact:
Hogg & Davis, Inc
P.O. Box 405 / 3800 Eagle Loop
Odell, OR 97044-0405
541-354-1001
541-354-1080 Fax
www.hoggdavis.com