
Hohner Maschinenbau GmbH ECONOMY 25/40 02/2016 5
Table of Contents
1 Basic safety precautions.................................................................................. 7
1.1 Purpose of this document.............................................................................................. 7
1.2 The operator .................................................................................................................. 7
1.3 Safety symbols and the displays in use......................................................................... 7
1.4 Duty and liability ............................................................................................................ 8
1.5 Correct use of the machine ........................................................................................... 8
1.6 User requirements ......................................................................................................... 8
1.7 Safety and protective systems....................................................................................... 8
1.8 Informal safety measures .............................................................................................. 8
1.9 Personnel training.......................................................................................................... 8
1.10 Parts of the machine that are particularly dangerous .................................................... 9
1.11 Servicing and repair work, elimination of faults ............................................................. 9
1.12 Structural modifications to the machine......................................................................... 9
1.13 Cleaning the machine and the removal of waste products............................................ 9
1.14 Noise levels produced by the machine.......................................................................... 9
2 Description of the ECONOMY 25/40 ............................................................. 10
2.1 Dimensions.................................................................................................................. 11
2.2 Conformity ................................................................................................................... 11
2.3 Marking and type plate ................................................................................................ 11
2.4 Technical data ............................................................................................................. 11
2.5 Accessories ................................................................................................................. 13
3 Installation and commissioning of the machine ............................................. 14
3.1 Safety-related components.......................................................................................... 15
3.2 Mounting of the finger guard........................................................................................ 15
3.3 Motor drive................................................................................................................... 15
3.4 Electrical connection................................................................................................... 17
3.5 Motor protective relay .................................................................................................. 17
3.6 Turning the machine by hand ...................................................................................... 17
4 Operation....................................................................................................... 19
4.1 Stitching wire ............................................................................................................... 19
4.2 Inserting the stitching wire ........................................................................................... 21
4.3 Wire coil and straightening the wire............................................................................. 23
4.4 Adjusting the stitching thickness and wire length ........................................................ 27
4.4.1 Setting the stitching thickness ................................................................................. 27
4.4.2 Setting the length of the stitching wire..................................................................... 27
4.5 Exchanging the upper and lower knife ........................................................................ 29
4.6 Exchanging the driver and bender............................................................................... 31
4.6.1 Exchanging the two KITS ........................................................................................ 31
4.7 Aligning the former ...................................................................................................... 33
4.8 Stitching very thick stitching material........................................................................... 35
4.9 Pad stitching 25/40 mm ............................................................................................... 35
4.10 Table adjustment for pads and folders ........................................................................ 37
4.10.1 Pad stitching............................................................................................................ 37
4.10.2 Folder stitching ........................................................................................................ 37
4.11 Loop stitching with economy 25/40 ............................................................................. 39
4.12 Adjustment for loop-stitching, wire length stitching thickness - stitching table ............ 41
4.12.1 Adjusting the wire length ......................................................................................... 41
4.12.2 Adjustment of the stitching thickness ...................................................................... 41
4.12.3 Adjustment of the stitching table and limit stops...................................................... 41
4.13 lubrication specification ............................................................................................... 42