Table of Contents
4 EXACT-PLUS 10/2010 Hohner Maschinenbau GmbH
Table of Contents
1 Basic safety precautions.................................................................................. 5
1.1 Purpose of this document .............................................................................................. 5
1.2 The operator .................................................................................................................. 5
1.3 Safety symbols and the displays in use......................................................................... 5
1.4 Duty and liability............................................................................................................. 6
1.5 Correct use of the machine............................................................................................ 6
1.6 User requirements ......................................................................................................... 6
1.7 Safety and protective systems....................................................................................... 6
1.8 Informal safety measures .............................................................................................. 6
1.9 Personnel training.......................................................................................................... 6
1.10 Parts of the machine that are particularly dangerous .................................................... 7
1.11 Servicing and repair work, elimination of faults ............................................................. 7
1.12 Structural modifications to the machine......................................................................... 7
1.13 Cleaning the machine and the removal of waste products ............................................ 7
1.14 Noise levels produced by the machine .......................................................................... 7
2 Description of the stitching machine EXACT-PLUS ........................................ 8
2.1 Safety-related components............................................................................................ 9
2.1.1 Position of the cut-out switch / emergency switch ..................................................... 9
2.1.2 Stitching aggregate.................................................................................................... 9
2.1.3 Delivery...................................................................................................................... 9
2.1.4 Staggered stitch......................................................................................................... 9
2.1.5 Main switch and emergency switch ........................................................................... 9
2.2 Electrical connections ................................................................................................. 11
2.3 Motor protective relay .................................................................................................. 11
2.4 Block mode for drive motor sliding connecting rods .................................................... 11
2.5 Dimensions .................................................................................................................. 13
2.6 Conformity ................................................................................................................... 13
2.7 Marking and type plate ................................................................................................ 13
2.8 Technical data ............................................................................................................. 13
2.9 Accessories ................................................................................................................. 15
2.9.1 Equipment ............................................................................................................... 15
2.9.2 Tools........................................................................................................................ 15
3 Installation and commissioning of the machine ............................................. 16
3.1 Installation.................................................................................................................... 17
3.2 Mounting - stitching head............................................................................................. 17
3.3 Mounting - clincher box................................................................................................ 19
3.4 Fine adjustment - clincher box..................................................................................... 21
3.5 Pressure adjustment - clincher back press.................................................................. 21
3.6 Mounting and adjustment - guiding brushes / guiding angle ....................................... 23
3.7 Mounting - centering device and guiding cam ............................................................. 23
3.8 Adjustment - stitching thickness at the stitching aggregate ......................................... 25
3.9 Adjustment - stitching thickness on the delivery .......................................................... 25
3.10 Adjustment - paper stop in the delivery ....................................................................... 27
3.11 Adjustment - guiding rollers on the delivery table ........................................................ 29
3.12 Adjust by hand - stitching head actuation .................................................................... 31
3.13 Adjustment - "staggered stitch".................................................................................... 33
3.14 Carbon brushes and switch-off brushes ...................................................................... 35
4 Flow diagrams ............................................................................................... 36
