Hoist Fitness FR15/25 User manual

FR15/25,FR18/26,&FR25/35SERVICEMANUAL
PLANNEDMAINTENANCE
LUBRICATIONPOINTS
TIRE&WHEEL
POWERTRAIN
MAST,BOOM&ATTACHMENT
STEERAXLE
REFERENCEMATERIAL
HYDRAULIC
ELECTRICAL
OPERATORDISPLAY
SAFETYPRECAUTIONS
OPTIONALEQUIPMENT

FR15/25,FR18/26,&FR25/35SERVICEMANUAL
SAFETYPRECAUTIONS
INDEX
SafetySignsandSafetyMessages.....................................................1.1
GeneralSafetyRules.........................................................................1.2
MaintenanceSafetyPractices...........................................................1.4
Do’sandDon’ts...............................................................................1.10
Lockout/TagoutProcedure..............................................................1.11

FR15/25,FR18/26,&FR25/35SERVICEMANUAL
SAFETYPRECAUTIONS
SAFETY SIGNS AND SAFETY MESSAGES
Improper service operation can cause accidents. Don’t take chances with incorrect or damaged
equipment. Read and understand the procedures for safe driving and maintenance outlined
in the is manual. Don’t hesitate to ask for help. Stay alert! Follow safety rules, regulations, and
procedures. Avoid accidents by recognizing dangerous procedures or situations before they
occur. Drive and work safely and follow the safety signs and their messages on the truck and
in this manual.
Safety signs and messages are placed in this manual and on the truck to provide instructions
and identify specific areas where potential hazards exist and special precautions should be
taken. Know and understand the meaning of these instructions, signs, and messages. Damage
to the truck, death, or serious injury to you or other persons may result if these messages are
not followed. If warning decals are damaged, they must be replaced.
NOTICE
This message is used when special information, instructions, or identification
are required relating to procedures, equipment, tools, pressures, capacities,
and other special data.
IMPORTANT
This message is used when special precautions should be taken to ensure a
correct action or to avoid damage to or malfunction of the truck or a component
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.
WARNING
Indicates a potentially hazardous situation which, if not avoided, may result in
death or serious injury.
DANGER
Indicates a potentially hazardous situation which, if not avoided, will result in
death or serious injury.
1.1

FR15/25,FR18/26,&FR25/35SERVICEMANUAL
SAFETYPRECAUTIONS
GENERAL SAFETY RULES
Wear ALL Personnel Protective Equipment, or PPE, as dictated by the work being done
as well as any company policy. It is recommended that safety glasses, a hard hat and
protective footwear always be warn as well as hearing protection if noise is excessive.
Do NOT wear loose clothing or jewelry that can catch on controls or other parts of the
forklift. Make sure long hair is tied back and out of the way of moving parts.
Attach an “OUT OF SERVICE” or similar warning tag to the key switch before servicing
or repairing any forklift. Disconnect battery if leaving unattended.
Keep ALL equipment guards and shield in place and installed correctly to prevent
vibration, rubbing and heat buildup.
Keep a fire extinguisher and first aid kit available AT ALL TIMES.
Use ONLY adequately rated lift equipment with capacity labeled or marked. Use
supports or straps on any component or structural member that may fall.
1.2

FR15/25,FR18/26,&FR25/35SERVICEMANUAL
SAFETYPRECAUTIONS
GENERAL SAFETY RULES (CONT’D)
Support equipment and attachments properly when working beneath them. Do NOT rely
on the vehicle hydraulics or hydraulic jacks to support the equipment.
Keep the forklift free of dirt and oil. Secure ALL loose items such as tools that are not
part of the forklift.
ALWAYS use the proper tool for the job and keep tools clean and in good working order.
NEVER stand under suspended loads or raised forks or implements.
Beware of pedestrians in the area. NEVER assume they see you. Do NOT proceed until
they are aware of your intended actions and have moved clear of the area.
Read and thoroughly understand the Owner’s and Operator’s Manual PRIOR to
operating the forklift.
Obey ALL traffic rules and warning signs.
Do NOT let any unauthorized personnel operate the forklift at any time. NEVER carry
passengers on ANY part of the forklift.
Do NOT stand on or between the counterweight when extended.
Do NOT climb on any part of the mast or overhead guard/cab structure or permit others
to do so.
Stay clear of ALL rotating and moving parts.
1.3
This manual suits for next models
2
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