Hoist Fitness HD1610 User manual

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Note: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
CATALOG NUMBER
OWNER'S MANUAL
Fax
Customer Service
1106 - 003
HD1610
LEG PRESS / TOE RAISE

OWNER'S MANUAL
PAGE 01 HD1610 ASSEMBLY
INSTRUCTIONS .....................................................................
FRAME ASSEMBLY ..............................................................
PRE-ASSEMBLY....................................................................
DECAL PLACEMENT.............................................................
DECAL REFERENCE.............................................................
PART LIST...............................................................................
ABBREVIATIONS...................................................................
BOLT SIZING CHART............................................................
WASHER SIZING CHART......................................................
MAINTENANCE SCHEDULE.................................................
GENERAL MAINTENANCE INFORMATION........................
WEIGHT TRAINING TIPS.......................................................
WEIGHT RATIOS....................................................................
EXERCISE LOG......................................................................
LIMITED WARRANTY............................................................
CONTENTS
02
04
17
18
20
23
26
27
29
31
32
34
35
36
37

OWNER'S MANUAL
PAGE 02
HD1610 ASSEMBLY
Ratchet Wrench
1/2", 9/16" and 3/4" Sockets
Adjustable Wrench
Rubber Mallet
Tape Measure
Level
Hex Key Wrench Set
TOOLS REQUIRED
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to
ensure correct operation. If you experience problems, first recheck the
assembly instructions to locate any possible errors made during assembly.
If you are unable to correct the problem, call your authorized HOIST dealer.
Be sure to have your serial number and this manual when calling. When all
parts have been accounted for, continue on.
INSTRUCTIONS

OWNER'S MANUAL
PAGE 03 HD1610 ASSEMBLY
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***

OWNER'S MANUAL
PAGE 04
HD1610 ASSEMBLY
FRAME ASSEMBLY

94
94
3
106
1
31
31
94
38
93
93
94
107
108
205 3/16"
5212.37
OWNER'S MANUAL
PAGE 05 HD1610 ASSEMBLY
TIGHTEN HARDWARE.- HAND
NOTE:
FRAME ASSEMBLY

2
1
93
94
93
94
31
9
94
98
106 94
10
94
93
98
12
USE ONLY WHEN ASSEMBLY
TO MULTI-STATION HMG-4000
(REPLACE ITEM #10)
OWNER'S MANUAL
HD1610 ASSEMBLY PAGE 06
FRAME ASSEMBLY
NOTE:
- HAND TIGHTEN HARDWARE.

25
97
94
94
82
93
64
26
60
63
55
56
57
62
61
59
58
110
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
HD1610 ASSEMBLY
OWNER'S MANUAL
PAGE 08

94
34
98
15
50
14
13
11
93 79
8
47
- WRENCH TIGHTEN ALL OTHER HARDWARE.
REMOVED FOR CLARITY.
NOTE:
- WRENCH TIGHTEN HARDWARE (98) THEN
LOOSEN NUT JUST ENOUGH FOR (11)
TO PIVOT FREELY.
- SOME PARTS MAY HAVE BEEN
FRAME ASSEMBLY
PAGE 09 HD1610 ASSEMBLY
OWNER'S MANUAL
84
9
5
87
84
101
87
36
8
87 81

PAGE 13
OWNER'S MANUAL
HD1610 ASSEMBLY
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
NOTE:
- WRENCH TIGHTEN HARDWARE.
FRAME ASSEMBLY
28
4
87
84
86
84
87
89
27

OWNER'S MANUAL
HD1610 ASSEMBLY PAGE 14
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
- INSTALL CABLES AND PULLEY AS
SAME TIME.
JAM NUT
NOTE:
16
84
22
44
43
43
43
43
43
43
99
42
42 84
88
22
101
101
87
100
87 87
84
5
6
84
85
16
THROUGH TUBE
BE SURE CABLE RUNS
RE-TIGHTEN JAM NUT.
BETWEEN THE PULLEYS
SECURELY TO ENSURE PROPER CONNECTION.
IN/OUT TO GIVE THE CABLE PROPER TENSION.
AND THE GUARD PIN.
MAJOR ADJUSTMENT:
LOOSEN JAM NUT AND THREAD THE STOP
WARNING - CABLE BOLT MUST BE THREADED
A MINIMUM OF 3/8" WITH JAM NUT TIGHTENED
CABLE INSTALLATION

FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
HD1610 ASSEMBLY
OWNER'S MANUAL
PAGE 16
94
39
1
107
94
93
1

PRE-ASSEMBLY
PAGE 17
OWNER'S MANUAL
HD1610 ASSEMBLY
24
4
41 80
51
30
51
5
6
52
52
111
12
TO MULTI-STATION HGM-4000
USE ONLY WHEN ASSEMBLY
111
53
53
19
109
10
111 51
51
7
112
112
80
35
41
23
66
34
29
29
66
41
23
80
24 80
8
33
23
54
48
49
49
48
YELLOW
END CAP

72
75
77
PAGE 19
OWNER'S MANUAL
HD1610 ASSEMBLY
DECAL PLACEMENT