Hoist Fitness CL-2407 User manual

Note: Both Serial Number and Model Number are Required when Ordering Parts
June 2000
OWNERS MANUAL
RECORD SERIAL NUMBER HERE
Customer Service
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[phone]
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CL-2407
FITNESS SYSTEMS
R
HOIST

CONTENTS
ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
2407 Assembly
Page 1
INSTRUCTIONS (Step 1) .............................................................
FRAME ASSEMBLY (Step 2) ........................................................
PARTS LISTING ............................................................................
HARDWARE LISTING ..................................................................
BOLT SIZING CHART ..................................................................
WASHER SIZING CHART ............................................................
WEIGHT RATIOS .........................................................................
WEIGHT TRAINING TIPS ...........................................................
WEIGHT TRAINING EXERCISE LOG .......................................
DECAL REFERENCE ...................................................................
GENERAL MAINTENANCE .........................................................
LIMITED WARRANTY ..................................................................
2
4
23
24
25
26
27
29
31
33
39
42

ASSEMBLY
INSTRUCTIONS
INSTRUCTIONS
Page - 22407 Assembly
Standard Allen Wrench Set
(2.5mm, 3/32” - 5/16”)
Crescent Wrench
Belt Tensioning Wrench
(Hoist Tool SM374)
Rubber Mallet
Tape Measure
Step 1
TOOLS REQUIRED
Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.
Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for continue on to Step 2.
When ordering use the part number and description from the
catalog.
FITNESS SYSTEMS
R
HOIST

FITNESS SYSTEMS
R
HOIST
2407 Assembly
Page 3
ASSEMBLY
INSTRUCTIONS

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Page - 42407 Assembly
Step 2
FITNESS SYSTEMS
R
HOIST
FACTORY INSTALLATION INSTRUCTION ONLY
1. ALL THREADED HOLES SHOULD BE TAPPED,
EXCEPT INSERTS.
2. ALL CALLED INSERTS MUST BE INSTALLED BEFORE ANY
ASSEMBLY.

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2a
FITNESS SYSTEMS
R
HOIST
1 - Seated Assembly
2 - Weight Cage
3 - Rubber Foot Pad
4 - 2”x 4” End Caps
6 - Shaft
(VH)
(1/2”Dia. x 1.240 LG.)
Part Descriptions
A - 1/2”-13 x 1 1/2” Button Head Screw
B - 5/16”-18 x 2” Button Head Screw
AA - 1/2” Lock Washer
AB - 1/2” Flat Washer
AM - 5/16” Flat Washer
CA - Plug Bumper
CG - Insert 1/2”
CP - Insert 3/8”
CT - 3/4” Olite
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
Hardware Descriptions
2407 Assembly
Page 5
( ) Insert (CG) and (CP) into (1) and (2). Attach
(1) to (2). Then insert (6) into (1). Next attach (CA) and (4) to the rear
of (1). bolts only, they will be tightened later. Lift machine
to position (3).
Factory Installation
Hand tighten

ASSEMBLY
INSTRUCTIONS
Page - 62407 Assembly
FITNESS SYSTEMS
R
HOIST
2
4
1
AA
3
AB
AB
AA
CP
3
AM
A
B
6
CA
3
3
A
AA
AB
FACTORY INSTALL 4 THREADED
INSERTS (CG) TO WEIGHT CAGE.
A
AA
AB
A
4
B
AM
CT
CT

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
In this step, you will attach (30) and (7) to (8). Mount (CB) to (1) and (8)
before attaching (9) and (8) to the bottom of (1). Next attach (5), (11), (44),
(CH), and (10) to (1). bolts only, they will be tightened later.Hand Tighten
Step 2b
1 - Seat Assembly
5 - Shaft
7 - 2”x 4” End Cap
8 - Back Adjuster Assembly
9 - Shaft
10 - Back Adjuster Assembly
11 - Pull Pin
30 - Adjustable Plate
44 - Pull Pin to Chain Link Connector
(1/2 Dia. x 1.240 LG.)
(HH)
(3/4”Dia. x 4 27/32 LG.)
(Long)
Part Descriptions
D - 3/8”-16 x 1/2” Flat Head Cap Screw
E - 3/8”-16 x 3/4” Flat Head Cap Screw
S - 5/16”-18 x 1 1/4” Button Head Screw
U - 5/16”-18 x 4 1/2” Hex Head Screw
AE - 3/8” Flat Washer
AM - 5/16” Flat Washer
BD - 5/16” Lock Nut
CB - Gas Spring
CH - Master Chain Link
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
Hardware Descriptions
FITNESS SYSTEMS
R
HOIST
2407 Assembly
Page 7

ASSEMBLY
INSTRUCTIONS
Page - 82407 Assembly
FITNESS SYSTEMS
R
HOIST
CH
E
7
E
8
30
U
E
*DETAIL OF SHOCK INSTALLATION
ROTATED 180 FOR CLARITY
*DETAIL OF SHOCK INSTALLATION
ROTATED 180 FOR CLARITY
BD
AM
CB
(GRIND TO FLUSH)(GRIND TO FLUSH)
11
5
1
BD
S
AM
AM
10
9
44
E
D
44
CH

Page - 9 2407 Assembly
FITNESS SYSTEMS
R
HOIST
ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
In this step, you will need to install (14) and (13) to both (15) and (16).
Next insert (CC) into (15), (16) and (21). Now align (15) with (1), securing it
with (17) and (CJ). Next attach the (45) to (21). Next align (16) and (21) to (1),
securing them with (17) and (CJ). Attach (5), (20), (18), (44), and (CH) to (16).
Next attach (41) and (40) to both (15) and (16). Finish off the assembly by
attaching (19) to (21) and (CK) to (1). all bolts.Wrench tighten
Step 2c
1 - Seat Assembly
5 - Shaft
13 - 2”x 2” End Cap
14 - End Cap Plug
15 - Left Inner Thigh Assembly
16 - Right Inner Thigh Assembly
17 - Arm Axle
18 - Pull Pin
19 - Cam Stopper
20 - Adjuster Handle Assembly
21 - ROM/CAM Assembly
40 - Quick Release Cable Locks
41 - Arm Cable
44 - Pull Pin to Chain Link Connector
45 - Adjustable Plate
(1/2”Dia. X 1.938” LG.)
(3/4”Dia. X 19.16” LG.)
(Short)
Part Descriptions
E - 3/8”-16 x 3/4” Flat Head Cap Screw
G - 1/2”-13 x 1” Flat Head Cap Screw
Q - 1/4”-20 x 1” Flat Head Cap Screw
BA - 1/4” Lock Nut (
CC - Bearing
CH - Master Chain Link
CJ - 3/4” Retaining Ring
CK - Adjustable Stop
CQ - 2” Dia. End Cap
CR - Delrin Stop (Long)
CS - 4 3/4” LG Knurled Sleeves
(White Zinc)
(White Zinc)
(White Zinc)
White Zinc)
Hardware Descriptions