Hokuetsu Airman PDS100S-6B1 User manual

Table of Contents
1. Safety ....................................................................................................................................................... 1-1
1.1 Caution before Operation ................................................................................................................ 1-2
1.2 Caution during Operation ................................................................................................................
1-6
1.3 Caution during Inspection and Maintenance ...................................................................................
1-8
1.4 Safety Warning Labels ....................................................................................................................
1-12
2. Operation ................................................................................................................................................. 2-1
2.1 Unit Appearance and Part Names ................................................................................................... 2-1
2.2 Internal Components and Part Names ............................................................................................
2-2
2.3 Instrument Panel .............................................................................................................................
2-3
2.4 Compressed Air Service Valve .......................................................................................................
2-4
2.5 Door ................................................................................................................................................
2-4
2.6 Check before Starting Unit ..............................................................................................................
2-4
2.7 Unit Operation .................................................................................................................................
2-10
2.8 Stopping Procedures .......................................................................................................................
2-13
3. Transportation and Towing the Unit ..................................................................................................... 3-1
3.1 Transportation ................................................................................................................................. 3-1
3.2 Towing the Unit ...............................................................................................................................
3-2
4. Installation ............................................................................................................................................... 4-1
4.1 Location and Installation ................................................................................................................. 4-1
5. Periodic Inspection/Maintenance .......................................................................................................... 5-1
5.1 Important Items as Periodic Inspection and Maintenance or after Maintenance ............................. 5-1
5.2 Daily Inspection and Operation Log ................................................................................................
5-2
5.3 Periodic Inspection List ...................................................................................................................
5-3
5.4 Periodic Replacement of Parts ........................................................................................................
5-5
5.5 Items and Places of Inspection.........................................................................................................
5-6
5.6 First Maintenance at Initial 50 Hours ...............................................................................................
5-7
5.7 Maintenance at Every 250 hours......................................................................................................
5-9
5.8 First Maintenance at Initial 300 Hours...............................................................................................
5-10
5.9 Maintenance at Every 500 Hours......................................................................................................
5-12
5.10 Maintenance at Every 1,000 Hours...................................................................................................
5-14
5.11 Maintenance at Every 2,000 Hours...................................................................................................
5-16
5.12 Maintenance at Every 3,000 Hours...................................................................................................
5-17
6. Maintenance/Adjustment ....................................................................................................................... 6-1
6.1 Adjustment of Regulator .................................................................................................................. 6-1
6.2 Maintenance of Battery ...................................................................................................................
6-2
6.3 Troubleshooting ..............................................................................................................................
6-4
7. Storage of the Unit ................................................................................................................................. 7-1
7.1 Preparation for Long-term Storage ................................................................................................. 7-1
8. Specifications ......................................................................................................................................... 8-1
8.1 Compressor Specifications ............................................................................................................. 8-1
9. Wiring Diagram ....................................................................................................................................... 9-1
10. Piping Diagram ....................................................................................................................................... 10-1

1.Safety
1-3
Safety outfit
 When handling the machine, do not wear;
 loose clothes
 clothes with unbuttoned sleeves
 hanging tie or scarf
 accessories such as dangling jewelry
Such outfit could be caught in the machine or dragged in the
rotating portion of the machine which could cause a serious
injury.
TR0084
Cautions of hose attachment and removal
 Piping or the hose from this machine service valve should use
what can be borne enough for the discharge pressure of this
machine.
 Please connect piping or a hose to this machine service valve
firmly before operation and during operation. If the connection
part is loosening, there is a possibility of piping or a hose
separating and getting seriously injured.
 Please remove after closing a service valve and extracting
pressure remained, in case piping or a hose is removed. If
pressure remained should remain, a near thing blows away or
there is a possibility of a hose whipping, causing a
phenomenon and getting seriously injured.
 In order to use it safely, please read the handling of the work
tools often used.
Transportation
 When loading and unloading unit, be sure to use the lifting bail provided on the center of the unit top.
 Never get under the unit which is suspended, it is very dangerous.
 When unit is transferred or moved from a working site, be sure to place it on truck bed, and tie it down
firmly. Also be sure to put a set of chocks to fix its wheels firmly in position.
 Never lift unit which is still in operation. It could cause critical damage to each component or lead to
serious accident.
Installation
 The machine should be parked horizontally on a level place.
 In case the machine has to be parked on a slope, place it
across grade so that the machine does not tend to roll
downhill.
 Grade on a slope shall be within 15 degrees
 Be sure to put one set of chocks (1) to the wheels.
A000054
TR0088
TR0088
TR0303A

1.Safety
1-4
Check before starting the unit
 Be sure to check the unit before operation.
When any abnormality is found, be sure to repair it before restarting the unit.
 Be sure to make daily checks before operation. If the unit is operated without prior check and without
noticing any abnormality, operation could cause damage of components or may even cause fire.
Handling battery
 Keep flames away from battery.
 Battery generates hydrogen gas and may explode.
 Therefore, recharging should be done at a well-ventilated
place.
 Do not allow sparks or flame near the battery.
 Do not check the battery by short-circuiting the positive and
negative terminals.
 Never operate the machine nor charge the batteries with the
battery liquid level being kept lower than the "LOWER" level.
Continuing operation at this lower level will cause deterioration
of such parts as pole plates etc., and also it may cause
explosion as well as reduction of battery life. Add distilled water
so that the liquid level may reach the middle level between the
"UPPER" and "LOWER" level without any delay.
 Do not charge a frozen battery. Otherwise it may explode. If the
battery is frozen, warm it up until the battery temperature
becomes 61°F to 86°F (16°C to 30°C).
 Battery electrolyte is dilute sulfuric acid.
In case of mishandling, it could cause skin burning.
 When you deal with a battery, please be sure to wear
protection implements, such as protection glasses and a glove.
 When such battery electrolyte contacts your clothes or skin,
wash it away with large amount of water immediately.
 If the battery electrolyte gets into your eyes, wash it away
immediately with plenty of water and seek medical attention.
 Dispose of battery, observing local regulations.
D004
W010
TR0093

1.Safety
1-5
Protection equipments
 Please wear protection implements, such as a helmet,
protection glasses, earplugs, safety shoes, a glove, and a
protection-against-dust mask, according to the contents of
work for safety.
TR0085
Safety fittings
 Have first-aid kits and fire-extinguishers near the unit ready for
emergency situations.
 It is advisable to have a list of phone numbers of doctors,
ambulance and the fire department available in case of
emergency.
TR0096
Safety around the machine
 Unnecessary equipment and tools, cables, hoods, covers which are a hindrance to the job, have to
be removed.