Hollis Katana Sidemount Harness User manual

Katana Sidemount Harness
USER GUIDE

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KATANA USER GUIDE
© Hollis (2016)
Contents
NOTICES................................................................................................................................................................3
DANGERS, WARNINGS, CAUTIONS, & NOTES..................................................................................................3
WARNINGS............................................................................................................................................................4
INTRODUCTION............... ....................................................................................................................................5
UNDERSTANDING THE KATANA SIDEMOUNT HARNESS................................................................................6
HOW TO "RIG" YOUR CYLINDERS......................................................................................................................7
ATTACHING CYLINDERS TO THE KATANA SIDEMOUNT HARNESS...............................................................8
FINAL CONFIGURATION......................................................................................................................................9
REFERENCE/PART INFO....................................................................................................................................10
CARE AND MAINTENANCE................................................................................................................................11
RECORDS............................................................................................................................................................12
INSPECTIONS AND SERVICE.............................................................................................................................12
NOTES..................................................................................................................................................................12

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WARNINGS, CAUTIONS, AND NOTES
Pay attention to the following symbols when they appear throughout this docu-
ment. They denote important information and tips.
WARNINGS: are indicators of important information that if ignored could lead
to severe injury or death.
CAUTIONS: are indicators of information that if ignored may lead to minor to
moderate injury.
NOTES: indicate tips and advice that can inform of features, aid assembly, or
prevent damage to the product.
Notices
LIMITED WARRANTY
For details, refer to the Product Warranty section on the Hollis web site: www.HollisGear.com
COPYRIGHT NOTICE
This operating manual is copyrighted, all rights are reserved. It may not, in whole or in part, be copied, photocopied, reproduced, translated,
or reduced to any electronic medium or machine readable form without prior consent in writing from Hollis.
Katana Sidemount Harness User Guide, Doc. No. 12-4201
© Hollis, 2016
San Leandro, CA USA 94577
[phone]
TRADEMARK, TRADE NAME, AND SERVICE MARK NOTICE
HOLLIS, the HOLLIS logo type, and Katana Sidemount Harness are registered and unregistered trade-marks, trade names, and service
marks of HOLLIS. All rights are reserved.
PATENT NOTICE
U.S. Patents have been issued, or applied for, to protect the following design features: backpack systems (U.S. Patent No. 5,378,084, Gas
Impermeable Laminate (U.S. Patent No. 5,693,412), Harness Buckle (U.S. Patent No. D409,114), Weight Drop System (U.S. Patent No.
5,218,745), Soft Backpack (U.S. Patent No. 4.952,095), and Compensating Waistband (U.S. Patent No. 4,732,305). Also other Patents
Pending
!

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Warnings
- Hollis Buoyancy Compensating Devices (BC's) are intended for use by divers who have successfully
completed a nationally recognized course in scuba diving and specically, the Katana Sidemount Har-
ness is for use only by persons who have also completed a recognized sidemount training course.
- Hollis BC’s must not be used by untrained persons who may not have knowledge of the potential risks
and hazards of scuba diving and sidemount diving.
- As with all underwater scuba diving equipment, improper use or misuse of this product can cause seri-
ous injury or death.
- Improper use of the oral ination/deation or dump valve assemblies may allow water to enter the BC re-
sulting in a subsequent reduction in buoyancy. Loss of buoyancy control could result in serious injury
or death.
- The Katana Sidemount Harness is designed for operating temperatures between 1° and 40° C.
- The Katana Sidemount Harness is limited to the use of two 15 L aluminum or smaller cylinders.
- The Katana Sidemount Harness is limited to a maximum operating depth of 130 ft / 40 meters.
- This is not a life jacket; it does not guarantee a head up position of the wearer at the surface.
- DO NOT depend on any Hollis BC to save your life under any circumstances.
- Prior to each dive, inspect and test your BC for proper operation. If any part does not function properly,
DO NOT USE!
- DO NOT inhale gases from within any Hollis BC.
- If you do not fully understand how to use your Hollis BC, or if you have any questions regarding its
functions, you should seek instruction in its use from your authorized Hollis dealer before you utilize
this product.
- Read and understand the owner’s guide completely before diving with any Hollis BC.
- Have your Hollis equipment inspected and serviced annually or any time you have any concern about
your equipment’s function or condition by an authorized Hollis dealer.
- Any questions or concerns may be directed towards your local Hollis dealer. Alternately, you may con-
tact one of our technical support representatives at 888-383-DIVE or [e-mail].
- It is the diver’s responsibility to assure that fully congured, ready to dive systems are able to achieve
neutral buoyancy at the beginning and end of any dive. Adding Non-Drop weights or switching from a
single cylinder conguration to sidemount (2 cylinder) conguration can add signicant in water weight.
!

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ASSESSMENT OF RISK
The Katana Sidemount System (SMS) is designed and intended for use by divers who have successfully com-
pleted a nationally recognized course in scuba diving which includes sidemount training for this specic prod-
uct. Hollis equipment must NOT be used by untrained persons who may not have knowledge of the potential
risks and hazards of scuba diving. As with all underwater life support equipment, improper use or misuse of this
product can cause serious injury or death.
OVERVIEW
This User’s Guide describes the unique functions and features of the Katana Sidemount Harness. The more
acquainted that you become with your new kit, the more you will enjoy your diving experience. By following the
instructions in this guide - you will understand how the Katana Sidemount Harness works, how to make best
use of its features, and how to ensure it is set up best for your needs.
All Hollis BC’s are constructed with the highest quality materials and utilize the latest computer aided design
and manufacturing techniques to ensure their top performance and reliability.
The Katana Sidemount Harness characteristics are ideal for sidemount cave divers but was designed for any
diver. Whether you are a beginner, advanced or a technical diver this kit was designed for you. The kit comes
pre-assembled making conguration much easier. The Katana Sidemount Harness is suitable for side mounting
twin or single cylinders. It may also be used with rebreathers or rear mounted single tanks. This system is suit-
able in any environment from open water to overhead.
SIDEMOUNT DIVING ADVANTAGES:
• Greater Safety – Allows full visibility of the breathing system. The diver can perform gas checks/management,
monitors all gauges, valves and hoses without assistance.
• Reduces additional gear – backplate / double bands / hardware / manifold - benet when traveling
• Aids in transporting gear to and from the beach or boat (two or one tank at a time). This includes exiting the
water on a boat dive.
•Streamlines prole which in turn reduces drag and energy which increases your bottom time
SYSTEM DETAILS:
• Streamline and compact design
• 30lb wing to reduce size and weight for travel
• One size ts all harnessl
• Two 5 lbs / 2.26kg non-ditchable weight pockets and one 3 lbs 1.36 kg trim weight pouch
• Adjustable elastic bungee system (also removable)
• Adjustable and removable wing bungee
• Reversible Inator & Dump assembly
• Rigging kit included: Tank bungees, SS Cam bands, SS Bolt snaps & nylon line
SPECIFICATIONS:
• 1000 Denier Cordura™ w/ PU lamination outer shell & 15 mm urethane internal bladder
Introduction

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Understanding the Katana Sidemount Harness
1. One size ts all design.
2. Rear pull dump
3. Reversable Inator/Dump assembly
4. Primary bungees integrated into the wing to pull tanks up and away from divers torso.
5. 35 lbs / 15.8 kg lift.
6. Padded spine / weight system cover
7. H harness designed for simplicity
8. Two 5 lbs / 2.23 kg non-ditchable weight pockets
9. One 3 lbs / 1.36 kg non-ditchable trim weight
10. Optional butt plate and storage pouch (not shown)
NOTE: This is only a suggestion on how to congure your Katana Sidemount Harness. There are other
congurations that may better suit your diving preferences.
FRONT BACK
1
2
3
4
5
6
7
8
9
10

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how to "rig" your cylinders
1. Right side cylinder
2. Elastic tank bungee
3. 7 ft. low pressure hose w/bolt snap, connected to primary 2nd stage
4. 30 in. low pressure hose w/regulator necklace, connected to alternate 2nd stage.
5. Left side cylinder
6. Brass SPG w/ 6” HP hose
7. 2nd stage (212 adjustable unit shown)
8. Alternate low pressure quick disconnect hose – for drysuit ination if needed
9. Primary low pressure quick disconnect hose 15’ – for LP inator
10. First Stage – DIN (DC1 unit shown)
NOTE: This is only a suggestion on how to congure your sidemount regulator kit. There are other
congurations that may better suit your diving preferences.


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Attaching cylinders to the Katana Sidemount Harness
Katana Sidemount Cylinder Harness Kit. (Sold separately).
Kit includes the following (Fig. 1):
• SS Cam Bands – Qty 2
• SS Tri-Glides – Qty 2
• SS Bolt Snaps 4.5” – Qty 4
• Nylon Line (secures bolt snap to tank)
The image to the right shows how to secure the hardware properly
(Fig. 2). The top bolt snap is considered a “safety clip” or a redun-
dant point of attachment in addition to the bungee which wraps
around the tank valve. This clip connects to the shoulder D-ring
on both the left and right side of SMS harness. The lower clip is
secured using the cam band and tri-glide. It then connects to the
appropriate rail on the butt plate. Cam bands on both tanks should
be roughly ¾ the way down the tank as shown in the image.
NOTE: The lower bolt snap should be congured with the knot
facing towards the top of the cylinder as shown. This is
to provide additional security, preventing the knot from
pulling out of the tri-glide and 2" webbing.
NOTE: This is only a suggestion on how to congure your Ka-
tana Sidemount Harness Regulator Kit. There are other
congurations that you may nd better suit your diving
preference.
Fig. 1

Fig. 2


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Final configuration
Your Katana Sidemount Harness comes pre-assembled which makes nal conguration much easier.
The last step is the adjustment of the harness is to ensure proper t when donning the harness. First tighten the
waist strap. This will help the following steps pull the harness tight against the body. Next, secure the sternum
strap to its appropriate length.
NOTE: Tighten the sternum strap just enough to keep the shoulder straps straight over the shoul-
der. DO NOT over-tighten which causes the straps to pull towards middle.
Finally, adjust the shoulder webbing. This should provide a rm and comfortable t. You may need to give the
sternum strap one nal tug once complete.
The wing retention system or “bungee” is used to keep the wing streamlined when not fully inated. It pulls the
excess material in while still allowing full ination. The bungee can be trimmed to the desired length. However
use caution as you may need this additional bungee length at a later date. Once trimmed it can not be replaced
without replacing the whole strap.
NOTE: Over-tightening will reduce the amount of lift in the wing.
Although preparation will take a small time investment, once you have completed the conguration steps (rigging
the tanks, attaching the cylinders, and adjusting the harness properly) your in water prole should look something
like below. Trim is horizontal and streamlined.
NOTE: Cam band more towards the rear or bottom of tank = Feet down / Cam band more towards the
front or top of tank = head down
Your training course outline will have specied alternate methods of achieving perfect trim.

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Reference/part info
COMPLETE KITS
208.1380 Katana Sidemount Harness
208.1265 Butt Plate - Universal
X208.1266 Storage Pocket w/SS Snaps
SPECIFIC KIT INFORMATION
240.1500 - SMS Regulator Kit
Includes: (2) DC1 DIN / (2) 212 2nd stage / 30” LP hose / 84” LP hose / (2) Brass SPG / (2) 6” HP hose / Reg
Necklace / 3” Bolt Snap / Tank Bungee
240.1600 – SMS Deco Regulator Kit
Includes: 02 Tech Regulator (1st/2nd stage & 40” LP hose) / Brass SPG / 6” HP hose / Tank Bungee / 3” Bolt
Snap
240.1550 – SMS Mains Rigging Kit
Includes: (2) SS Cam Bands / (2) SS Tri-glides / (4) 4.5” SS Bolt Snaps / Nylon Line / Tank Bungee
240.1650 – SMS Deco Rigging Kit
Includes: SS Hose Clamp w/ Nylon sleeve / (2) 4.5” SS Bolt Snaps / Elastic Line / Tank Bungee

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Care and maintenance
Your Hollis Sidemount BC is a reliable piece of equipment that was designed to withstand the rigors of diving. It
will last for many years if cared for properly. Follow the procedures below to ensure a long life for your BC. You
should have the entire BC inspected and serviced annually by an authorized Hollis dealer to ensure it is operating
properly and no components are showing signs of wear.
PRE DIVE CARE
WARNING: Before each dive check to make sure your equipment is working properly. If any
piece of equipment is not working properly, DO NOT USE! If damaged, return to your authorized
Hollis Dealer for repair.
• Under pressure, attach the low pressure inator hose to the inator and depress the inator button to make sure
it is working properly.
• Check for leaks at the connection of the inator.
• Check oral ination/deation button is working properly.
• Fill the BC system with air and check to make sure there are no leaks in the bladder.
• Check all dump valves to ensure air is not leaking in the closed position and that the air can be easily dumped.
POST DIVE CARE
To keep your Katana Sidemount System in top condition, follow these procedures, in sequence, after each
day of diving:
• Fill the BC one third full of fresh water through the inator mouthpiece.
• Inate fully, then rotate and shake, ensuring a complete internal rinse.
• Hold upside down and completely drain the water through the mouthpiece.
• Thoroughly rinse the outside of the BC with fresh water.
• Store partially inated out of direct sunlight in a cool dry place.
• Periodically add BC disinfectant or Steramine™ (available in dive stores) to rinse water to kill any bacterial
growth.
• Transport your BC in a padded carrying case or equipment bag, separated from sharp items (e.g., dive
knife, spear gun, etc.) that might puncture the bladder.
• You should also protect the ination system from damage due to heavy objects (e.g., dive light, weights,
rst stage, etc.).
!

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KATANA SIDEMOUNT HARNESS SERIAL NUMBER:
DATE OF PURCHASE:
HOLLIS DEALER:
DEALER PHONE NUMBER:
Inspections and service
DATE SERVICE PERFORMED DEALER/TECHNICIAN
NOTES:
San Leandro, CA USA 94577
[phone]
www.hollisgear.com
e-mail: [e-mail]
Records