HOLOPHANE Madeira Manual

IM-180
HOLOPHANE
HOLOPHANEHOLOPHANE
HOLOPHANE
®
Madeira

Installation and
Maintenance
Manual
AFTER INSTALLATION DELIVER THIS
MANUAL TO OWNER
IMPORTANT SAFETY INSTRUCTIONS
WARNING – READ THESE INSTRUCTIONS
CAREFULLY BEFORE ATTEMPTING TO INSTALL OR
MAINTAIN THIS FIXTURE. WORK MUST BE DONE BY
QUALIFIED PERSONNEL.
WARNING – BE CERTAIN THAT ALL ELECTRICAL
POWER IS DISCONNECTED
FROM THE FIXTURE BEFORE INSTALLING
OR MAINTAINING THE FIXTURE.
WARNING – FOLLOW LAMP MANUFACTURER’S
OPERATING AND MAINTENANCE INSTRUCTIONS.
FAILURE TO FOLLOW THESE WARNINGS
MAY RESULT IN DEATH, INJURY OR SIGNIFICANT
PROPERTY DAMAGE.
GR1093
1. INTRODUCTION
1.1 Product Description.
• This product is designed to include most of the standard
medium- and mogul-base HID lamps up to 400 watts.
• All the electrical control gear is mounted to the housing door
which may be completely removed from the fixture by
loosening two screws and unplugging a single electrical
disconnect.
1.2 Alternate Information Sources.
Holophane
Field Service Department
P.O. Box 3004
Newark, OH 43058-3004
[phone]
2. INSTALLATION
2.1 Tools and Material Required.
Table 1. Installation Tools and Materials
DESCRIPTION USE
Flat-end screwdriver Door Screws/Finial cap
3/16" Allen wrench 3/8” set screws in pole fitter
Torque wrench Set screws
2.2 Fixture Installation.
2.2.1 Loosen the housing door screws and slide out the electrical
module. There is a retaining hook on the bottom of the module
that may engage the bracket on the housing; if so, manipulate the
module to disengage the hook and set the module aside. (See
Figure 1.)
2.2.2 Feed the supply wiring up through the slipfitter into the
electrical chamber as you set the fixture on its mounting (bracket,
tenon, pole top), being careful not to pinch the supply wires.
Orient and level the fixture before tightening all six setscrews. If
the unit is supplied with a photocontrol, the photo eye should be
oriented in a northerly direction. Alternate tightening of the screws
will assist in leveling and insuring proper attachment of the fixture.
Tighten the set screws to 15 ft. lbs.
OPTICS ORIENTATION NOTES
Some of the fixtures in this series are equipped with optical
components that produce distributions of light that are not
symmetric and are intended to be aimed by orienting the prismatic
refractor a specific direction. The “Street Side” marking on the
housing should be pointed toward the street. (See Figure 2.)
2.2.3 Secure the supply wires to the fixture by tying them or
installing a strain relief clamp.
2.2.4 Connect the electrical supply wires to the terminal block in
the back of the electrical chamber. The terminals are marked “L1”
(Line 1), “G” (Ground), and “L2” (Line 2). If one of the supply lines
is electrically neutral, it should be connected to terminal “L2”.
Dress the wiring neatly against the rear of the chamber to allow
the installation of the electrical module.
2.2.5 Lift the electrical module to the opening of the housing and
engage the retaining hook on the housing bracket. Plug in the
keyed electrical disconnect, being certain that the snap lock
engages on the disconnect latches.
2.2.6 Lift the module and insert it into the housing and tighten
the door screws to 4-6 ft. lbs.
2.2.7 Install the proper lamp type through the opening in the top
of the unit. Tighten the lamp carefully but securely.

IM-180
Figure 1
GR694
2.2.8 Place the lamp access cap over the top opening. Verify the
cap screws are under the retaining lip. Tighten the four cap
screws. See Figures 2.
2.2.9 Energize the fixture and check for proper operation.
3. MAINTENANCE
3.1 Re-lamping and Cleaning
3.1.1 Wipe off exterior dirt and debris from the glass surfaces
using a soft, clean cloth. Detergents and cleaning solvents will not
harm the glass, but should be used carefully around gasket
materials.
CAUTION
DO NOT USE ABRASIVE CLEANSERS ON OPTICAL
SURFACES. THEIR USE MAY RESULT IN THE LOSS OF
OPTICAL EFFICIENCY.
3.1.2 Remove the top lamp access cap, by loosening the four
screws. Lift up on cap. See Figure 2.
3.1.3 Remove the lamp and dispose of it in a safe and proper
manner.
Figure 2
GR1094
3.1.4 Install the proper lamp type. Tighten the lamp carefully but
securely.
3.1.5 Re-install the lamp access cap and tighten the four cap
screws.
3.1.6 Energize the fixture and check for proper operation.
3.2 Electrical Component Replacement
3.2.1 Loosen the two screws securing the housing door and
slide the electrical module out until the retaining hook on the
module engages the housing bracket. (See Figure 1.)
3.2.2 Unplug the electrical disconnect, disengage the retaining
hook from the housing bracket and remove the electrical module.
NOTE
The entire electrical module can be replaced by another
module, allowing maintenance on the original electrical
module to be performed in the shop. If a complete
replacement electrical module is being used, skip to step
3.2.6
3.2.3 Tag all leads that will be disconnected and note the
orientation and position of all components that will be replaced and
the fasteners holding them. Remove the component(s) to be
replaced.
NOTE
The capacitor may be removed simply by disengaging the hook on
the end of the coiled wire bracket from the top lip of the capacitor
and lifting the capacitor out of the coiled wire bracket.
3.2.4 Use components supplied by Holophane. Place the new
components exactly as were the original components and reuse
the original fasteners to secure them. Check for pinched wires
before tightening down the replacement components. Tighten all
fasteners firmly. Bundle and secure the wiring in a manner similar
to the way it was originally secured to avoid pinching of wires when
reinstalling the module into the housing. Replace all
shields/insulation as originally installed.
3.2.5 Re-install the electrical module by, lifting it to the opening
of the housing, and engage the retaining hook on the housing
bracket. Plug in the keyed electrical disconnect, being certain that
the snap lock engages on the disconnect latches. (See Figure 1).
3.2.6 Lift the module and insert it into the housing and tighten
the door screws to 4-6 ft. lbs.
3.2.7 Energize the fixture and check for proper operation.
4. LIMITED WARRANTY AND
LIMITATION OF LIABILITY
The Holophane limited warranty and limitation of liability is
published in the "Terms and Conditions" section of the current
Holophane buyer's guide, and is available from your local
Holophane sales representative.
®
Acuity Lighting Group, Inc.
214 Oakwood Ave., Newark, OH 43055
IM-180 7/02 ©2002 Acuity Lighting Group Inc.
Visit our web site at www.holophane.com
Printed in USA