Holzhof MAX XM 100 RP line User manual

MAX XM 100 RP line
MAX XM 100 RP line MAX XM 100 RP line
MAX XM 100 RP line
assembly
assembly assembly
assembly
instructions
instructionsinstructions
instructions

ASSEMBLY SEQUENCE
1. STRUTS AND PLATFORMS
2. ARCHWAYS
3. PARAPETS
4. SLIDE
5. RAMP
6. BENCH
7. ROOF
8. ATTACHED GYM
9. UNDERGROUND
LAYING/ANCHORAGE OF
THE STRUCTURE

NOTA BENE it is recommended to fix the bolts
definitively and only insert the caps once the
correct positioning of the elements has been
verified.
NOTE
-
--
-T
TT
The colours and models in the
he colours and models in the he colours and models in the
he colours and models in the
image are purely indicative.
image are purely indicative.image are purely indicative.
image are purely indicative.
-
--
-
The platform can be in engineered wood or
The platform can be in engineered wood or The platform can be in engineered wood or
The platform can be in engineered wood or
wooden
wooden wooden
wooden planking
plankingplanking
planking.
..
.
Article
num.
fixing
CODE N.
NAME
1 2 xpe11 Shaped PE nut protection cap
2 2 xpe10 PE nut protection cap
3 4 xpe116 PE cap
4
4
_
ISO7089 Ø8 washer
5
2
_
UNI7473 M8 self-locking nut
7 2
-
UNI4017 M8X155 HEX SCREW

NOTA BENE it is recommended to fix the bolts definitively and only insert the caps o
NOTA BENE it is recommended to fix the bolts definitively and only insert the caps oNOTA BENE it is recommended to fix the bolts definitively and only insert the caps o
NOTA BENE it is recommended to fix the bolts definitively and only insert the caps o
nce the correct
nce the correct nce the correct
nce the correct
positioning of the elements has been verified.
positioning of the elements has been verified.positioning of the elements has been verified.
positioning of the elements has been verified.
1. Position the archway between the struts and fix it by inserting 1
1. Position the archway between the struts and fix it by inserting 11. Position the archway between the struts and fix it by inserting 1
1. Position the archway between the struts and fix it by inserting 1 x M8 washer (3), 1
x M8 washer (3), 1x M8 washer (3), 1
x M8 washer (3), 1 x M8x260
x M8x260 x M8x260
x M8x260
TORX screw (2),
TORX screw (2),TORX screw (2),
TORX screw (2), 1
11
1 x 025 mm. winged PE cap (1)
x 025 mm. winged PE cap (1)x 025 mm. winged PE cap (1)
x 025 mm. winged PE cap (1) into the upper part;
into the upper part;into the upper part;
into the upper part;
1 x PE nut protection cap (4
1 x PE nut protection cap (41 x PE nut protection cap (4
1 x PE nut protection cap (4), 1 x M8 washer (3),
), 1 x M8 washer (3),), 1 x M8 washer (3),
), 1 x M8 washer (3),
1 x M8x260 TORX screw (2), 1 x PE cap (5)
1 x M8x260 TORX screw (2), 1 x PE cap (5)1 x M8x260 TORX screw (2), 1 x PE cap (5)
1 x M8x260 TORX screw (2), 1 x PE cap (5) into the lower part.
into the lower part. into the lower part.
into the lower part.
2. Repeat the operation for the opposite
2. Repeat the operation for the opposite 2. Repeat the operation for the opposite
2. Repeat the operation for the opposite
side. Fix the other archways.
side. Fix the other archways.side. Fix the other archways.
side. Fix the other archways.

NOTA BENE
NOTA BENE NOTA BENE
NOTA BENE i
ii
it is recommended to fix
t is recommended to fix t is recommended to fix
t is recommended to fix
the bolts definitively and only insert the
the bolts definitively and only insert the the bolts definitively and only insert the
the bolts definitively and only insert the
caps once the corr
caps once the corrcaps once the corr
caps once the correct positioning of the
ect positioning of the ect positioning of the
ect positioning of the
elements has been verified.
elements has been verified.elements has been verified.
elements has been verified.
1. Position the PE parapet between the struts,
1. Position the PE parapet between the struts, 1. Position the PE parapet between the struts,
1. Position the PE parapet between the struts,
resting the two lower fixing wings on the
resting the two lower fixing wings on the resting the two lower fixing wings on the
resting the two lower fixing wings on the
platform and then fix using
platform and then fix usingplatform and then fix using
platform and then fix using
4 x M8 washer (3)
4 x M8 washer (3)4 x M8 washer (3)
4 x M8 washer (3)
4 x M8x80 TEL screw (2) WOOD
4 x M8x80 TEL screw (2) WOOD 4 x M8x80 TEL screw (2) WOOD
4 x M8x80 TEL screw (2) WOOD
4 x M6
4 x M64 x M6
4 x M6,
,,
,3x60 TEFR screw (2) AL
3x60 TEFR screw (2) AL3x60 TEFR screw (2) AL
3x60 TEFR screw (2) ALUMINIUM
UMINIUM UMINIUM
UMINIUM
4 x Ø25 winged PE cap
4 x Ø25 winged PE cap4 x Ø25 winged PE cap
4 x Ø25 winged PE cap
2. If necessary, repeat the operation on the other parapets.
2. If necessary, repeat the operation on the other parapets.2. If necessary, repeat the operation on the other parapets.
2. If necessary, repeat the operation on the other parapets.

Article
num.
Default/
Quantity
NAME
1 1 Tower
2 1 PE archway
3 1 Curved slide
4 4 IS07089 Ø8 washer
5 4 M8x180 TORX screw
6 4 PE cap
1. After having fixed the PE archway (2), place the body of the
curved slide (3) on the platform of the tower (1) and insert
the bolts, necessary for fixing, into the holes present on the
slide (3).
2. Check correct positioning, verticality and parallelism. Fix
the bolts definitively and position the caps.
3. Repeat the operation also on the other side of the
slide.
NOTE COLOURS AND MODELS
NOTE COLOURS AND MODELS NOTE COLOURS AND MODELS
NOTE COLOURS AND MODELS
REPRESENTED ARE PURELY
REPRESENTED ARE PURELY REPRESENTED ARE PURELY
REPRESENTED ARE PURELY
INDICATIVE
INDICATIVEINDICATIVE
INDICATIVE

NOTA B E N E it is recommended to fix the
bolts definitively and only insert the caps
once the correct positioning of the elements
has been verified.
1. Insert the (5) M8x70 threaded bars into the
bushes present on the (6) climbing board.
2. Attach the climbing board (6) by
introducing the threaded bars (5) into
the pre-drilled holes in the platform
frame; these were previously fixed by
inserting the PE nut protection cap (4),
M8 washer (3), M8 self-locking nut and
(2) and PE cap (1).
1)
1)1)
1) 2 x PE cap
2 x PE cap2 x PE cap
2 x PE cap
2)
2)2)
2) 2 x M8 self
2 x M8 self2 x M8 self
2 x M8 self-
--
-locking nuts
locking nutslocking nuts
locking nuts
3)
3)3)
3) 2 x M8 washer
2 x M8 washer2 x M8 washer
2 x M8 washer
4)
4)4)
4) 2 x PE nut protection cap
2 x PE nut protection cap2 x PE nut protection cap
2 x PE nut protection cap
5)
5)5)
5) 2 x M8x70 LG* threaded bar
2 x M8x70 LG* threaded bar2 x M8x70 LG* threaded bar
2 x M8x70 LG* threaded bar
6)
6)6)
6) 2 x M8x
2 x M8x2 x M8x
2 x M8x5
55
50 AL* threaded bar
0 AL* threaded bar0 AL* threaded bar
0 AL* threaded bar
7)
7)7)
7) PE climbing boa
PE climbing boaPE climbing boa
PE climbing board
rdrd
rd
*LG Wood
*AL Aluminium

NOTE
The models represented are purely
indicative.
These instructions are applicable to
Max, Sultan and Aladin roofs.
1. Position the roof on top of the struts with the brackets positioned
as in figure A.
2. Insert the bolts necessary for fixing in sequence, as indicated in
figure B.
3. Repeat the operation on all 4 struts.
BOLT POSITION
Article
num.
Default/
Quantity
CODE N.
NAME
1 1 - PE roof
2 4 xpe10 PE nut protection cap
3 4 xpe116 PE cap
4 4
_
IS07089 Ø8 washer
6 4
_
M8x80 TEL screw

1) PE cap (4x)
2) PE nut protection cap (4x)
3) M8 washer (4x)
4) M8x80 (4x) LG* TEL screw
5) M6 3x60 (4x) AL* TEFR screw
6) Assembled bench
NOTA BENE it is
NOTA BENE it is NOTA BENE it is
NOTA BENE it is
recommended to fix the
recommended to fix the recommended to fix the
recommended to fix the
bolts definitively and only
bolts definitively and only bolts definitively and only
bolts definitively and only
insert the caps once the
insert the caps once the insert the caps once the
insert the caps once the
correct positioning of
correct positioning of correct positioning of
correct positioning of the
the the
the
elements has been verified.
elements has been verified.elements has been verified.
elements has been verified.
*
LG wood
*AL aluminium

1. Position the climbing net beam (3) in the housing of
the pre-assembled climbing ladder (4), inserting the
bolts necessary for fixing as in the figure, however
without fixing it completely and without positioning the
caps.
NOTA BENE it is recommended to fix the
bolts definitively and only insert the caps
once the correct positioning of the elements
has been verified.
* lg wood
* lg wood * lg wood
* lg wood
*
**
*al aluminium
al aluminiumal aluminium
al aluminium

1)
1)1)
1) 1 x climbing net strut
1 x climbing net strut1 x climbing net strut
1 x climbing net strut
2)
2)2)
2) 1 x rope beam
1 x rope beam1 x rope beam
1 x rope beam
3)
3)3)
3) 1 x net beam
1 x net beam1 x net beam
1 x net beam
4)
4)4)
4) 1
11
1 x climbing ladder
x climbing ladder x climbing ladder
x climbing ladder
5)
5)5)
5) 4 x M 8x80 TEL SCREW (lg*)
4 x M 8x80 TEL SCREW (lg*)4 x M 8x80 TEL SCREW (lg*)
4 x M 8x80 TEL SCREW (lg*)
5)
5)5)
5) 4x M6
4x M64x M6
4x M6,
,,
,
3x60 TEFR SCREW
3x60 TEFR SCREW 3x60 TEFR SCREW
3x60 TEFR SCREW
(al*)
(al*)(al*)
(al*)
6)
6)6)
6) 3 x M8x110 HEX SCREW
3 x M8x110 HEX SCREW3 x M8x110 HEX SCREW
3 x M8x110 HEX SCREW
7)
7)7)
7) 4 x PE nut protection cap
4 x PE nut protection cap4 x PE nut protection cap
4 x PE nut protection cap
8)
8)8)
8) 6 x shaped PE nut
6 x shaped PE nut 6 x shaped PE nut
6 x shaped PE nut
protection cap
protection capprotection cap
protection cap
9)
9)9)
9) 10 x M8 washers
10 x M8 washers10 x M8 washers
10 x M8 washers
10)
10)10)
10) 3
33
3 x M8 self
x M8 selfx M8 self
x M8 self-
--
-locking nuts
locking nutslocking nuts
locking nuts
11)
11)11)
11) 10 x PE cap
10 x PE cap10 x PE cap
10 x PE cap
2. Position the climbing rope beam (2) in the housing of
the pre-
assembled climbing ladder (10), inserting the bolts
necessary for fixing as in the figure, without fixing it
completely and without positioning the caps.
3. Position the climbing net strut (1) in the housing of the
climbing net beam (2), inserting the bolts necessary for
fixing as in the figure, without fixing it completely and
without positioning the caps.
4. If the structure is to be laid underground, position the
gym in the excavation holes made previously as per
excavations layout. Attach the gym to the tower struts by
inserting the bolts necessary for fixing, as indicated in the
figure.

1. Position the upper part of the climbing net (1), inserting the bolts
necessary for fixing into the thimbles as indicated the figure, without
fixing it completely and without positioning the caps.
2. Position the climbing rope (6), inserting the bolts necessary for
fixing into the thimbles as indicated the figure, without fixing it
completely and without positioning the caps.
3. Once the correct parallelism and verticality
have been checked, fix all bolts definitively.
4. Position all caps (1).
NOTA BENE it is recommended to fix the
bolts definitively and only insert the caps
once the correct positioning of the
elements has been verified.
1)
1)1)
1) 32 x PE cap
32 x PE cap32 x PE cap
32 x PE cap
2)
2)2)
2) 32 x M8 washer
32 x M8 washer32 x M8 washer
32 x M8 washer
3)
3)3)
3) 13
13 13
13
x shaped PE nut
x shaped PE nut x shaped PE nut
x shaped PE nut
protection cap
protection capprotection cap
protection cap
4)
4)4)
4) 13 x M8 self
13 x M8 self13 x M8 self
13 x M8 self-
--
-locking nuts
locking nutslocking nuts
locking nuts
5)
5)5)
5) 1 x climbing rope
1 x climbing rope1 x climbing rope
1 x climbing rope
6)
6)6)
6) 1 x climbing net
1 x climbing net1 x climbing net
1 x climbing net
7)
7)7)
7) 13 x M8x115 HEX SCREWS
13 x M8x115 HEX SCREWS13 x M8x115 HEX SCREWS
13 x M8x115 HEX SCREWS

NOTA BENE it is recommended to fix the
NOTA BENE it is recommended to fix the NOTA BENE it is recommended to fix the
NOTA BENE it is recommended to fix the
bolts definitively and only insert the caps
bolts definitively and only insert the caps bolts definitively and only insert the caps
bolts definitively and only insert the caps
once the correct positioning of the
once the correct positioning of the once the correct positioning of the
once the correct positioning of the
elements has been
elements has been elements has been
elements has been verified.
verified.verified.
verified.
UNDERGROUND
ANCHORAGE
climbing rope
climbing rope
PE cap
M8 self-locking nut
PE washer
PE nut protection cap
PE nut protection
cap
M8 washer
M8x35 HEX screw
PE cap
1. Drill.
2.
Clean the hole thoroughly using an air
pump and small brushes.
3. Insert
the anchor into the hole present
on the bracket with the aid of a hammer.
4. Tighten using
dynamometric wrench.
-M10 self-
locking nut
M10 washer
M10 screw anchor
underground laying bracket
excavation hole 30x50 cm.

Concrete deck
rubber safety
flooring

1. Excavate a hole with diameter of 30 cm and depth of 60 cm
2. Cast a first layer of concrete with thickness of 10 cm.

3. When the concrete has set, position the slide bracket in the
hole, checking the correct alignment of the lower part of the
slide with the finished ground level.

4. Complete concrete
casting as per layout.
5. When the concrete
has set, fill the
excavation hole by
compacting the infill
material up to the
finished ground level.

1.
1. 1.
1. A
AA
Attach the brackets (1) by introducing the follo
ttach the brackets (1) by introducing the follottach the brackets (1) by introducing the follo
ttach the brackets (1) by introducing the following in
wing in wing in
wing in
sequence PE nut protection cap (2), M8 washer (3),
sequence PE nut protection cap (2), M8 washer (3), sequence PE nut protection cap (2), M8 washer (3),
sequence PE nut protection cap (2), M8 washer (3),
M8x25 HEX screw (4), PE cap (5)
M8x25 HEX screw (4), PE cap (5)M8x25 HEX screw (4), PE cap (5)
M8x25 HEX screw (4), PE cap (5)
1. Excavate two holes with diameter of 30 cm and depth of 60 cm
NOTA BENE it is recommended to fix the
NOTA BENE it is recommended to fix the NOTA BENE it is recommended to fix the
NOTA BENE it is recommended to fix the
bolts definitively and only insert the caps
bolts definitively and only insert the caps bolts definitively and only insert the caps
bolts definitively and only insert the caps
once the correct
once the correctonce the correct
once the correct positioning of the
positioning of the positioning of the
positioning of the
elements has been verified.
elements has been verified.elements has been verified.
elements has been verified.
3. When the concrete has set, position the climbing board brackets in
the hole, checking the correct alignment of the lower part of the
climbing board with the finished ground level.
4. Complete concrete casting as per layout.
5. When the concrete has set, fill the excavation hole by
compacting the infill material up to the finished ground
level.
2. Cast a first layer of concrete with thickness of 10 cm.

1. Drill.
2. Clean the hole thoroughly using an air pump and small brushes.
3.
Insert the anchor into the hole present on the bracket with the
aid of a hammer.
4. Tighten using dynamometric wrench.
rubber safety flooring
rubber safety flooringrubber safety flooring
rubber safety flooring
4 x M
10x90 screw anchors

Article num.
Quantity
CODE N.
NAME
1 1 xfe265 59x59x35 stainless steel angle bracket
2 2 xpe10 PE nut protection cap
3 2 xpe116 PE cap
4 1
_
M10 self-locking nut
5 1
_
M8x115 screw anchor
6 1
_
Ø10 washer
1. Position the slide on the support surface, marking the position of
the screw anchor.
2. Drill the support surface and position the screw anchor.
3. Fix the angle bracket to the support surface using the relevant
bolts, as indicated in the figure.
N.B. The combination of colours and models represented is
purely indicative.
The slide can be at a height of 84-144-192 cm.