Homebase Powerbase Xtreme User manual

LX400
Powerbase Xtreme
1500W210mm Compound Mitre Saw BMS210K.1
Assembly Manual-Original Instructions
Important- Please read these instructions fully before starting assembly
These instructions contain important information that will help you get the best
from your compound mitre saw, ensuring it is assembled correctly and safely.
If you need help or have damaged or missing parts, call the Customer Helpline
on 03448012949.
After Sales Support
UK/Ireland 03448012949
Web WWW.HOMEBASE.CO.UK

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Contents
Safety Information.......................................................................................................3
Warnings Symbols................................................................................................3
General Power Tool Safety Warnings.................................................................. 4
General Safety Warnings.....................................................................................6
Mitre saw safety instruction.................................................................................6
General Safety Warnings For Laser.....................................................................7
In the Box.....................................................................................................................9
Parts......................................................................................................................9
Operation Instructions..............................................................................................10
Assembly............................................................................................................ 10
Operation............................................................................................................13
Maintenance.............................................................................................................. 15
Technical Data...........................................................................................................18
Noise Information......................................................................................................18
Vibration Information.................................................................................................18
Accessories............................................................................................................... 19
Environmental Protection..........................................................................................19
Plug Replacement (Uk & Ireland Only)..................................................................... 20
Guarantee.................................................................................................................. 21

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Safety Information
Important - Please read these instructions fully before starting assembly
Warnings Symbols
The following warning symbols appear throughout this assembly manual and indicate
the appropriate safety measures you should take when assembly and operating the
compound mitre saw.
To reduce the risk of injury, user must read instruction manual
Warning
Wear ear protection
Wear eye protection
Wear dust mask
Double insulation
This product has been marked with a symbol relating to removing electric and electronic waste.
This means that this product shall not be discarded with household waste but that it shall be
returned to a collection system which conforms to the European Directive 2002/96/CE. It will
then be recycled or dismantled in order to reduce the impact on the environment. Electric and
electronic equipment can be hazardous for the environment and for human health since they
contain hazardous substances.
Do not stare into beam
Laser radiation

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WARNING! When using electric tools basic safety precautions should always be
followed to reduce the risk of re, electric shock and personal injury including the
following.
Read all these instructions before attempting to operate this product and save these
instructions.
Safe operation
1. Keep work area clear
- Cluttered areas and benches invite injuries.
2. Consider work area environment
- Do not expose tools to rain.
- Do not use tools in damp or wet locations.
- Keep work area well lit.
- Do not use tools in the presence of ammable liquids or gases.
3. Guard against electric shock
- Avoid body contact with earthed or grounded surfaces {e.g. pipes, radiators, ranges,
refrigerators).
4. Keep other persons away
- Do not let persons, especially children, not involved in the work touch the tool or the
extension cord and keep them away from the work area
5. Store idle tools
- When not in use, tools should be stored in a dry locked-up place, out of reach of children.
6. Do not force the tool
- It will do the job better and safer at the rate for which it was intended.
7. Use the right tool
- Do not force small tools to do the job of a heavy duty tool.
- Do not use tools for purposes not intended; for example do not use circular saws to cut tree
limbs or logs.
8. Dress properly
- Do not wear loose clothing or jewellery, they can be caught in moving parts.
- Non-skid footwear is recommended when working outdoors.
Safety Information
Important - Please read these instructions fully before starting assembly
Warnings Symbols (continued)
General Power Tool Safety Warnings
Important! When using equipment, the following safety precautions must be followed to
avoid injuries and damage.
• Read all operating instructions carefully and comply with them. It is important to
understand these instructions and to acquaint yourself with the machine, its correct usage
and all safety requirements.
• Keep this manual in a safe place so that the information is available at all times.
• If you give the equipment to any other person, give them these operating instructions as
well.
We accept no liability for damage or accidents which result from non-compliance with these
instructions.

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- Wear protective hair covering to contain long hair.
9. Use protective equipment
- Use safety glasses.
- Use face or dust mask if working operations create dust.
10. Connect dust extraction equipment
- If the tool is provided for the connection of dust extraction and collecting equipment,
ensure these are connected and properly used.
11. Do not abuse the cord
- Never yank the cord to disconnect it from the socket Keep the cord away from heat, oil and
sharp edges.
12. Secure work
- Where possible use damps or a vice to hold the work. It is safer than using your hand.
13. Do not overreach
- Keep proper footing and balance at all times.
14. Maintain tools with care
- Keep cutting tools sharp and clean for better and safer performance.
- Follow instruction for lubricating and changing accessories.
- Inspect tool cords periodically and if damaged have them repaired by an authorized
service facility.
- Inspect extension cords periodically and replace if damaged.
- Keep handles dry, clean and free from oil and grease.
15. Disconnect tools
- When not in use, before servicing and when changing accessories such as blades, bits and
cutters, disconnect tools from the power supply.
16. Remove adjusting keys and wrenches
- Form the habit of checking to see that keys and adjusting wrenches are removed from the
tool before turning it on.
17. Avoid unintentional starting
- Ensure switch is in“o”position when plugging in
18. Use outdoor extension leads
- When the tool is used outdoors, use only extension cords intended for outdoor use and so
marked.
19. Stay alert
-
Watch what you are doing, use common sense and do not operate the tool when you are tired.
20. Check damaged parts
- Before further use of tool, it should be carefully checked to determine that it will operate
properly and perform its intended function.
- Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting and any other conditions that may aect its operation.
- A guard or other part that is damaged should be properly repaired or replaced by an
authorized service centre unless otherwise indicated in this instruction manual.
- Have defective switches replaced by an authorized service centre.
- Do not use the tool if the switch does not turn it on and o.
21. Warning
- The use of any accessory or attachment other than one recommended in this instruction
Safety Information
Important - Please read these instructions fully before starting assembly
General Power Tool Safety Warnings (continued)

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manual may present a risk of personal injury.
22. Have your tool repaired by a qualied person
- This electric tool complies with the relevant safety rules. Repairs should only be carried out
by qualied persons using original spare parts, otherwise this may result in considerable
danger to the user.
Safety Information
Important - Please read these instructions fully before starting assembly
General Power Tool Safety Warnings (continued)
1. Do not use saw blades which are damaged or deformed.
2. Replace the table insert when worn.
3. Use only saw blades recommended by the manufacturer which conform to EN 847-1.
4. Do not use saw blades manufactured from high speed steel.
5. Wear suitable personal protective equipment when necessary, this could include:
- Hearing protection to reduce the risk of induced hearing loss.
- Eye protection when using the tool.
- Respiratory protection to reduce the risk of inhalation of harmful dust.
- Gloves for handling saw blades (saw blades shall be carried in a holder wherever
practicable) and rough material.
- Connect the saw to a dust collecting device when sawing wood. In addition the operator
shall be informed of factors that inuence exposure of dust and the precautions
mentioned e.g. type of material to be machined and the importance of local extraction
(capture or source) and proper adjustment of hoods/baes/chutes.
6. Select the correct saw blade for the material to be cut.
7. Do not use the saw to cut other materials than those recommended by the manufacturer.
8. Lifting and transportation information: Information shall include where to lift and
support the mitre saw and when necessary a warning not to use guards for this purpose.
9. Do not use the saw without the guards in position, in good working order and properly
maintained.
10. Ensure that the arm is securely xed when bevelling.
General Safety Warnings
Mitre Saw Safety Instruction
WARNING Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
- This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
- Children should be supervised to ensure that they do not play with the appliance.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualied persons in order to avoid a hazard.

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Safety Information
Important - Please read these instructions fully before starting assembly
Mitre Saw Safety Instruction (continued)
General Safety Warnings For Laser
12. Keep the oor area around the machine level, well maintained and free of loose
materials e.g. chips and cut-os;
13. Provide adequate general or localised lighting;
14. The operator is adequately trained in the use, adjustment and operation of the
machine;
15.
Use correctly sharpened saw blades. Observe the maximum speed marked on the saw
blade;
16. Ensure that any spacers and spindle rings used are suitable for the purpose as stated by
the manufacturer;
17. When tted with laser, no exchange with dierent type of laser is permitted. Repairs
shall only be carried out by the laser manufacturer or an authorised agent;
18. Blade replacement procedure including the method for repositioning and a warning
that this must be carried out correctly;
19. Refrain from removing any cut-os or other parts of the workpiece from the cutting
area whilst the machine is running and the saw head is not in the rest position;
20. Always to clamp work pieces to the saw table;
21. To ensure before each cut that the machine is stable,
22. If needed, to x the machine to a work bench or the like,
23. If needed, to support long work pieces with appropriate additional supports;
WARNING! Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in serious injury.
Save all warnings and instructions for future reference.
These lasers do not normally present an optical hazard although staring at the beam may
cause ash blindness.
Do not stare directly at the laser beam. A hazard may exist if you deliberately stare into the
beam, please observe all safety rules as follows:
1. The laser shall be used and maintained in accordance with the manufacturer’s
instructions.
2. Never aim the beam at any person or an object other than the work piece.
3. The laser beam shall not be deliberately aimed at another person and shall be prevented
from being directed towards the eye of a person for longer than 0.25 seconds area.
4. Always ensure the laser beam is aimed at a sturdy work piece without reective surfaces,
e.g. wood or rough-coated surfaces are acceptable. Bright shiny reective sheet steel or
similar is not suitable for laser applications as the reective surface may direct the laser
beam back at the operator.
5. Do not change the laser device with a dierent type. The manufacturer or an authorized
agent must carry out repairs.
6. CAUTION: Use of controls or adjustments other than those specied herein may result in
hazardous radiation exposure.

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Safety Information
Important - Please read these instructions fully before starting assembly
General Safety Warnings For Laser (continued)
Additional safety warning for class 2 laser
The laser device tted to this tool is CLASS 2 with a maximum radiation of 1mW and
650nm wavelength.
CLASS 2 LASER RADIATION, DO NOT STARE INTO BEAM

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In the Box
Parts
110 19
12 21
14 23
16 25
11 20
13 22
15 24
17 26
18
5
5
2
6
2
7
8
9
12
13
17
15
19
25
14
18
16
24
26
10
11
6
3
7
3
4
8
9
4
Upper blade guard
Dust bag
Safety guard mounting plate
Saw blade
Fence
Table extension rail
Mounting hole
Rotary table mitre angle scale
Rotary table slot
1
1
Rotary table handle
Base plate
Rotary table
Rotary table locking knob
Retractable safety guard
Carbon brush cap
Safety release lever
Trigger switch
Transportation handle
Handle
Lock pin (See Fig. E)
Locking screws for straight guide (See Fig. K)
Bevel lock knob (See Fig. F2)
Dust extraction port (See Fig. A)
Work clamp
Laser guide
Support stand

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NOTE: Before using the tool, read the instruction book carefully.
Intended Use
The power tool is intended as a stationary machine for making straight lengthways and
crossways cuts in wood. Horizontal mitre angles of -45° to +45° as well as vertical bevel angles
of 0° to +45° are possible.
1. Dust extraction port (See Fig. A)
To reduce build up of saw dust and maintain top eciency of cutting, the saw dust collection
can be achieved by clipping a dust bag on the dust extraction port.
A dust bag is provided for use on your mitre saw. To install it simply t the dust bag over the
exhaust port on the upper blade guard.
To empty the dust bag, remove it from the dust extraction port, open the dust bag by
unzipping the slide fastener.
Note: To ensure optimal dust collecting, empty the dust bag when it becomes lled to
approximately 2/3 of its capacity.
2. Table extension rail (See Fig. B)
To install table extension rail, simply insert ends of extensions into the holes in either or both
sides of the base. Secure them in place by tightening clamp screw on the base.
The table extension rail is used for supporting the long pieces.
3. The support stand (See Fig. B1-B3)
Loose the screw (a) from the base. Insert ends of support stand (26) into the holes in the back
of the base plate and tighten the screw on the base as shown in Fig. B1 & B2 & B3.
WARNING: Always assemble the support stand when using the product.
Operation Instructions
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a
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Assembly

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4. Mounting holes (See Fig. C)
Before use, the saw can be xed to a rm, level surface with the 4 mounting bolts (not
supplied).
Four holes are provided in the base of the saw to enable it to be xed to a bench, or other
supporting surface.
To mount the saw, proceed as follows:
1) Locate and mark where the saw is to be mounted.
2) Drill 4 holes through the surface.
3) Place the mitre saw on the surface aligning holes in base with holes drilled in the surface.
Install bolts, washers and hex nuts.
5. Work clamp (See Fig. D)
The work clamp can be tted on either side of the saw and is fully adjustable to suit the size of
Operation Instructions
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Assembly (continued)

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B2
B3 C
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the workpiece. (Locate the clamp vice at right side when you make bevel cutting.)
Do not operate the saw without clamping the workpiece.
Make sure that the work clamp securing screws are tightened.
1. To make a cut
1. When boxed or during storage, transportation, the saw head is locked in the down
position. To release the head ready for operation, apply downward pressure and pull out the
lock pin (20).
2. Connect the machine to power outlet ensure that the mains cable is clear of the blade and
base plate.
3. Position the material to be cut on the machine bed, ensure it is rmly held so that it will not
move during cutting.
Ensure that the rotary table locking knob (13) and bevel lock knob (22) are tightened before
cutting.
4. Press the trigger switch and allow the saw blade to run up the speed.
5. Still holding in the trigger switch, press the safety release lever (16) towards the handle. It
will then be possible to push the saw head down by the handle.
6. Continue to move the saw head down smoothly and make the cut exerting only gentle
pressure on the downward stroke, letting the saw do the work.
2. Mitre cuts (See Fig. E)
A mitre cut is made at 0Obevel and any mitre angle in the range from 45° left to 45° right.
Release the rotary table locking knob (13). Move the saw to the desired angle by twisting so
that the table turns. Set at the desired angle, and tighten the rotary table locking knob. Make
your cut.
Operation Instructions
Operation
Assembly (continued)

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Operation (continued)
Operating Instructions
3. Bevel cuts (See Fig. F1, F2)
A bevel cut is made at 0° mitre and any bevel angle in the range from 0° to 45° left. The saw can
be moved from the normal 0° perpendicular position to an angled position down to 45° from
the horizontal, on the left only. (See Fig. F1)
To adjust head tilt, release bevel lock knob and tilt the saw head to the left, until the desired angle
is reached on the angle scale. Re-tighten the bevel lock knob and make your cut. (See Fig. F2)
NOTE: Locate the clamp vice at right side when you make bevel cutting.
4. Compound angle cuts (See Fig. G)
By using both the rotary table adjustment and the head tilt, cutting of compound angles is
possible. Fig.G shows the saw with 45° set on the rotary table and the saw head tilted 45°.
5. Laser guide (See Fig. H)
The laser guide (25) equipped with this machine is for the purpose of precision cutting. Make
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Operation (continued)
Operating Instructions
sure the batteries are tted in the laser guide before carrying out precision cutting. To t the
batteries, remove the battery storage cover(c), insert 2 x 1.5v AAA batteries, then replace cover.
NOTE: Ensure correct battery polarity.
To use the laser guide, simply slide the laser on/o switch(b) at the“I”position, the laser guide
then projects a visible red line on the workpiece surface, make your cut along the red line.
Switch o the laser after cutting.
NOTE: The sawdust may“block” the laser beam, clean the laser generator periodically.
WARNING: Never stare directly into the laser beam and never point the beam
at anybody.
DANGER: Laser radiation. Avoid direct eye contact with light source.

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Maintenance
WARNING! Remove the plug from the socket before carrying out any
adjustment, servicing or maintenance.
When all the adjustments, settings or maintenance have been done, make sure
that all keys and wrenches have been removed and that all screws, bolts and other
fittings are securely tightened.
There are no user serviceable parts in your power tool. Never use water or chemical cleaners to
clean your power tool. Wipe clean with a dry cloth. Always store your power tool in a dry place.
Keep the motor ventilation slots clean. Keep all working controls free of dust. Occasionally you
may see sparks through the ventilation slots. This is normal and will not damage your power
tool.
If the supply cord of this power tool is damaged, it must be replaced by a specially prepared
cord available through the service organization.
1. Precision setting of angles (See Fig. I-L)
While the machine has been factory set, it is advisable that the 0° setting of the rotary table
and the 90° perpendicular setting of the tilt be checked, as these positions may have moved in
transit. (Ensure power is disconnected while making these adjustments).
To conrm the 0orotary table setting, set the rotary table at 0° and tighten the rotary table
locking knob. Check that the angle between the straight guide and the blade is 90° using a try
square (a, not supplied) as shown in Fig.I. If the angle requires adjustment, loosen the locking
screws for straight guide (21), and align the fence against the try square.
Re-tighten the locking screws for straight guide.
Similarly, check that the angle of the blade to the face of the rotary table is 90°. If necessary,
adjust the tilt angle of the saw head at the 90° position by loosening the set screw (b) for 90°
(See Fig. J, K)
When the 90° position is correct, tighten the locknut (c) on the set screw for 90°.
The 45° bevel tilt should also be adjusted use a 45° set square or mitre gauge (a, not supplied),
to check the 45° angle, adjust the set screw (d) for 45° to set the correct stop position, then
tighten the locknut (e) on the set screw for 45°. (See Fig. K, L)
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Maintenance
2. Changing the saw blade (See Fig. M, N)
Disconnect the saw from the power supply.
Lower the saw head until the blade securing bolt can be seen.
Press blade spindle lock (f) and rotate the blade until it is locked, then loosen and remove the
blade securing bolt, and outer ange with the hex key in clockwise direction.
NOTE: Blade securing bolt has a left hand thread.
Remove the blade, (we recommend the use of a stout glove for this). Clean any saw dust and
debris from the arbor and saw blade securing anges.
To ret the blade, follow the above procedure in reverse order. If you want to take the inner
ange out for cleaning, ret it as shown in Fig. O.
3. Replacing the carbon brushes (See Fig. P)
- Check the carbon brushes regularly. If the carbon brushes are worn down to about 4mm,
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replace them with the new set (not supplied). It must be replaced in pairs.
- With a suitable slotted screwdriver turn the cap anti-clockwise until the carbon brush is
released, replace the brush and make sure that they locate well and are secured within the
brush retainer.
4. Moving the saw
1. When transporting the saw with xed locations make sure that the saw head is locked in
the lower position.
2. The rotary table handle and the bevel lock knob must all be securely tightened.
3. Use the transportation handle to lift the saw. Do not lift the saw by the switch handle.
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Maintenance

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Technical Data
Noise Information
Vibration Information
A weighted sound pressure LpA : 99.6dB(A)
A weighted sound power LwA : 112.6dB(A)
KpA & KwA=3.0dB(A)
Wear ear protection when sound pressure is over: 80dB(A)
Vibration total values (triax vector sum) determined according to EN 60745:
Typical weighted vibration Vibration emission value ah= 4.51m/s²
Uncertainty K =1.5m/s²
Rated voltage 230-240V~50Hz
Rated power S1 1200W / S6 25% 1500W
No load speed 5000/min
Bevel capacity 0 - 45º
Mitre capacity 0-45 º left and right
Blade size 210mm
Protection class /II
Machine weight 6.3kg
Cutting capacity
Mitre/Bevel: 0O/0O120 x 60mm
Mitre/Bevel: 0O/45O120 x 35mm
Mitre/Bevel: 45O/0O80 x 60mm
Mitre/Bevel: 45O/45O80 x 35mm
WARNING: The vibration emission value during actual use of the power tool can
dier from the declared value depending on the ways in which the tool is used
dependant on the following examples and other variations on how the tool is used:
The tool being in good condition and well maintained.

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Vibration Information
Accessories
Extension rail 2pcs
Dust bag 1pc
Wrench 1pc
Blade (on the machine) 1pc
Clamp vice 1pc
Battery 2pcs
Support stand 1pc
Environmental Protection
This product has been marked with a symbol relating to removing electric and
electronic waste. This means that this product shall not be discarded with household
waste but that it shall be returned to a collection system which conforms to the
European Directive 2002/96/CE. It will then be recycled or dismantled in order to reduce
the impact on the environment. Electric and electronic equipment can be hazardous for the
environment and for human health since they contain hazardous substances.
The use the correct accessory for the tool and ensuring it is sharp and in good condition.
The tightness of the grip on the handles and if any anti vibration accessories are used.
And the tool is being used as intended by its design and these instructions.
This tool may cause hand-arm vibration syndrome if its use is not adequately
managed.
WARNING: To be accurate, an estimation of exposure level in the actual conditions of
use should also take account of all parts of the operating cycle such as the times when
the tool is switched o and when it is running idle but not actually doing the job. This may
signicantly reduce the exposure level over the total working period.
Helping to minimize your vibration exposure risk.
ALWAYS use sharp chisels, drills and blades.
Maintain this tool in accordance with these instructions and keep well lubricated (where
appropriate).
If the tool is to be used regularly then invest in anti vibration accessories.
Avoid using tools in temperatures of 10oC or less.
Plan your work schedule to spread any high vibration tool use across a number of days.
Vibration Information(continued)

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Connect
Blue to N
(neutral)
Outer sleeve
firmly clamped
Cable grip
Brown L (live)
13 Amp fuse approved
to BS1362
If you need to replace the tted plug then follow the instructions below.
IMPORTANT
The wires in the mains lead are coloured in accordance with the following code:
BLUE =NEUTRAL
BROWN = LIVE
As the colors of the wires in the mains lead of this appliance may not correspond with the
colored markings identifying the terminals in your plug, proceed as follows. The wire which
is colored blue must be connected to the terminal which is marked with N. The wire which is
colored brown must be connected to the terminal which is marked with L.
WARNING: Never connect live or neutral wires to the earth terminal of the plug. Only
t an approved 13A BS1363/A plug and the correct rated fuse.
Note: If a moulded plug is tted and has to be removed take great care in disposing of the
plug and severed cable, it must be destroyed to prevent engaging into a socket.
Plug Replacement(Uk & Ireland Only)
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