Honeywell Series 8 I/O User manual

Honeywell Process Solutions
Series 8 I/O User's Guide
EXDOC-X110-en-500A
R500
April 2017
Release 500
Honeywell

ii Series 8 I/O User's Guide R500
Honeywell April 2017
Notices and Trademarks
Copyright 2017 by Honeywell International Sárl.
Release 500 April 2017
While this information is presented in good faith and believed to be accurate, Honeywell disclaims
the implied warranties of merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The
information and specifications in this document are subject to change without notice.
Honeywell, PlantScape, Experion LX, and TotalPlant are registered trademark of Honeywell
International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell Process Solutions
1860 W. Rose Garden Lane
Phoenix, AZ 85027 USA
1-800 822-7673

R500 Series 8 I/O User's Guide iii
April 2017 Honeywell
About This Document
The procedures in this document are intended to give you the ability to perform basic
tasks with the Series 8 I/O such as configuring hardware devices, continuous control
strategies. Respective forms are shown to illustrate a procedure/concept only.
Release Information-
Document Name
Document ID
Release
Number
Publication
Date
Series 8 I/O User's Guide
EXDOC-
X110-en-
500A
500
April 2017
Intended audience
This guide is intended for the following users:
Persons responsible for system planning, initial hardware installation, and control
strategy configuration.
Operators who help to maintain control system operations on a day-by-day basis.
Service persons responsible for routine maintenance of control hardware, and who
also diagnose and repair faults.
Prerequisite Skills
It is assumed that you should have some knowledge of Experion control systems and
experience of working in a Microsoft Windows environment.

Support and Other Contacts
iv Series 8 I/O User's Guide R500
Honeywell April 2017
References
The following list identifies all the documents that may be sources of reference for
material discussed in this publication.
Document Title
Information
Control Hardware Planning Guide
Provides general information to assist you in planning
and design of control hardware in Experion LX
system. Control hardware includes all I/O families,
(except Series 8 I/O). It includes some supervisory
network considerations for general reference.
C300 Controller Guide
This guide provides information that will assist you in
planning and designing activities, as well as the
installation, operation, and troubleshooting of Series 8
and C300 Controllers in an Experion LX system.
Fault Tolerant Ethernet Overview and
Implementation Guide
Provides basic installation instructions and
configuration requirements for a Fault Tolerant
Ethernet (FTE) network and its components.
Terms and acronyms
The following table summarizes the terms and type representation conventions used in
this guide.
Table 1 Terms and conventions
Term/conventions
Meaning
Example
Click
Click left mouse button
once. (Assumes cursor is
positioned on object or
selection.)
Click the Browse button.
Double-click
Click left mouse button
twice in quick succession.
(Assumes cursor is
positioned on object or
selection.)
Double click the Station
icon.
Drag
Press and hold left mouse
button while dragging
cursor to new screen
Drag the PID function
block onto the Control

Support and Other Contacts
R500 Series 8 I/O User's Guide v
April 2017 Honeywell
Term/conventions
Meaning
Example
location and then release
the button. (Assumes
cursor is positioned on
object or selection to be
moved.)
Drawing.
Right-click
Click right mouse button
once. (Assumes cursor is
positioned on object or
selection.)
Right-click the AND
function block.
<F1>
Keys to be pressed are
shown in angle brackets.
Press <F1> to view the
online Help.
<Alt>+<F4>
Keys to be pressed
together are shown with a
plus sign.
Press <Alt>+<F4> to
close the window.
File->New
Shows menu selection as
menu name followed by
menu selection
Click File->New to start
new drawing.
>D:\setup.exe<
Data to be keyed in at
prompt or in an entry field.
Key in this path location
>D:\setup.exe<.

Support and Other Contacts
vi Series 8 I/O User's Guide R500
Honeywell April 2017
Support and Other Contacts
For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). To
find your local CCC visit the website, https://www.honeywellprocess.com/en-US/contact-
us/customer-support-contacts/Pages/default.aspx.

Symbol Definitions
R500 Series 8 I/O User's Guide vii
April 2017 Honeywell
Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol
Definition
ATTENTION: Identifies information that requires special
consideration.
TIP: Identifies advice or hints for the user, often in terms of
performing a task.
REFERENCE -EXTERNAL: Identifies an additional source of
information outside of the bookset.
REFERENCE - INTERNAL: Identifies an additional source of
information within the bookset.
CAUTION
Indicates a situation which, if not avoided, may result in equipment
or work (data) on the system being damaged or lost, or may result in
the inability to properly operate the process.
CAUTION: Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also be used
to alert against unsafe practices.
CAUTION symbol on the equipment refers the user to the product
manual for additional information. The symbol appears next to
required information in the manual.
WARNING: Indicates a potentially hazardous situation, which, if not
avoided, could result in serious injury or death.
WARNING symbol on the equipment refers the user to the product
manual for additional information. The symbol appears next to
required information in the manual.
WARNING, Risk of electrical shock: Potential shock hazard where
HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or
60 VDC may be accessible.

Symbol Definitions
viii Series 8 I/O User's Guide R500
Honeywell April 2017
Symbol
Definition
ESD HAZARD: Danger of an electro-static discharge to which
equipment may be sensitive. Observe precautions for handling
electrostatic sensitive devices.
Protective Earth (PE) terminal: Provided for connection of the
protective earth (green or green/yellow) supply system conductor.
Functional earth terminal: Used for non-safety purposes such as
noise immunity improvement. NOTE: This connection shall be
bonded to Protective Earth at the source of supply in accordance
with national local electrical code requirements.
Earth Ground:Functional earth connection. NOTE: This
connection shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.
Chassis Ground: Identifies a connection to the chassis or frame of
the equipment shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.

R500 Series 8 I/O User's Guide ix
April 2017 Honeywell
Contents
1. SERIES 8 I/O PURPOSE .............................................................23
1.1 Overview ........................................................................................................23
1.2 What is I/O?....................................................................................................23
Series 8 I/O..........................................................................................................................23
2. SERIES 8 I/O PLANNING AND DESIGN.....................................25
2.1 Overview ........................................................................................................25
2.2 Series 8 I/O appearance and features.........................................................25
Look and feel........................................................................................................................25
2.3 Series 8 I/O and C300 topology ...................................................................27
Examining the topology rules...............................................................................................28
2.4 Supported Series 8 I/O modules..................................................................30
Available Series 8 I/O modules............................................................................................30
Identifying supported Series 8 I/O modules..........................................................................31
2.5 Pulse Accumulation module........................................................................32
What is Pulse Accumulation (Digital Input Pulse Accumulation) module .............................32
Features of Digital Input Pulse Accumulation.......................................................................32
Limitations of Digital Input Pulse Accumulation....................................................................32
2.6 Supported Series 8 I/O options....................................................................32
Available Series 8 I/O options..............................................................................................32
Inspecting the Series 8 I/O library........................................................................................33
Inspecting IOM function blocks ............................................................................................33
Inspecting channel function blocks.......................................................................................34
Defining module containment...............................................................................................34
2.7 I/O Link performance specifications ...........................................................36
Reviewing Link Unit utilization..............................................................................................36
Reducing I/O Link traffic.......................................................................................................37
Event collection....................................................................................................................37
PV and Back calculation scanning.......................................................................................37
3. SERIES 8 I/O INSTALLATION AND UPGRADES.......................39
3.1 Overview ........................................................................................................39
3.2 Installation Declarations...............................................................................39
Introduction ..........................................................................................................................40

Contents
x Series 8 I/O User's Guide R500
Honeywell April 2017
I/O Link Number and IOM Number DIP switch.................................................................... 40
Cabling................................................................................................................................ 41
3.3 Installing the Series 8 IOTA on the Panel....................................................43
Prerequisites ....................................................................................................................... 43
Considerations .................................................................................................................... 43
Mounting the IOTA.............................................................................................................. 43
3.4 Mounting the I/O module on the IOTA.........................................................45
Prerequisites ....................................................................................................................... 45
Mounting the module........................................................................................................... 45
3.5 Grounding and power considerations - IOTA boards................................46
Attaching the IOTA board.................................................................................................... 46
Testing for power................................................................................................................. 46
3.6 Connecting IOMs and field devices through I/O Termination Assemblies47
IOTAs wiring diagrams........................................................................................................ 47
3.7 Powering the Series 8 system......................................................................49
Supplying power to I/O modules.......................................................................................... 49
3.8 Fusing - Series 8 IOTA boards .....................................................................49
Protecting the Series 8 I/O components.............................................................................. 49
4. SERIES 8 IOTA PINOUTS...........................................................51
4.1 HART/Non-HART Analog Input IOTA (Models 8X-TAIXA1, 8X-TAIXB1)...51
Analog Input wiring.............................................................................................................. 54
4.2 Differential Analog input IOTA (Models 8X-TAIDA1 and 8X-TAIDB1) ......59
Compatible IOTA models for differential analog input and output channels........................ 59
Analog Input wiring.............................................................................................................. 59
4.3 Analog Output IOTA Models 8X-TAOXA1, 8X-TAOXB1.............................74
HART/Non-HART Analog Output IOTA (Models 8X-TAOXA1, 8X-TAOXB1)...................... 79
4.4 TC/RTD IOTA Models 8X-TAIMA1 ...............................................................80
Field wiring and module protection...................................................................................... 81
IOTA board and connections............................................................................................... 81
4.5 Digital Input 24V IOTA Models 8X- TDILA1, 8X- TDILB1............................85
Field wiring and module protection...................................................................................... 85
4.6 Digital Output 24V IOTA Models 8X-TDODA1, 8X-TDODB1 ......................93
Field wiring and module protection...................................................................................... 93
IOTA board and connections............................................................................................... 93
4.7 AC Digital Output (Source) Relay Extension Board Models 8U-SDOX01,
8C-SDOX01..............................................................................................................100
4.8 Upgrading firmware in Series 8 I/O components .....................................104