Honeywell BW RigRat User manual

BWTM RigRat
Local Area Gas Monitor
User’s Guide
Rev. A
March 2020
P/N W03-4001-000

IMPORTANT! BUMP TEST THE MONITOR
Prior to use, every gas detection monitor should be bump tested to confirm the response of all
sensors and activation of all alarms by exposing the monitor to a concentration of target gas that
exceeds the low alarm set point. A bump test is also recommended if the monitor has been
subjected to physical impact, liquid immersion, an Over Limit alarm event, or custody changes, or
anytime the monitor’s performance is in doubt.
To ensure greatest accuracy and safety, only bump test and calibrate in a fresh air environment.
The monitor should be calibrated every time it does not pass a bump test, but no less frequently
than every six months, depending on use and exposure to gas and contamination, and its
operational mode.
• Calibration intervals and bump test procedures may vary due to national legislation.
• Honeywell recommends using calibration gas cylinders containing the gas that is appropriate
to the sensor you are using, and in the correct concentration.
© 2020 Honeywell International
Product Registration
Register your product online by visiting:
https://www.honeywellanalytics.com/en/support/product-registration

BW RigRat User’s Guide
Contents
1. Standard Contents ....................................................................................................10
2. General Information...................................................................................................11
Certification......................................................................................................11
General............................................................................................................11
Wireless module Configuration.........................................................................12
Sensor configuration ........................................................................................12
Electrical parameters........................................................................................13
Type Designation.............................................................................................13
3. User Interface............................................................................................................16
Display Overview .............................................................................................16
3.1.1. Status Indicator Icons...............................................................................16
3.1.2. Icon Arrangement........................................................................................18
3.1.3. Design & Interface....................................................................................21
3.1.4. Rain Protector (Optional)..........................................................................22
Screen Display For Various Numbers Of Active Sensors .................................22
Info...................................................................................................................23
4. Mesh Wireless Control And Submenus.....................................................................24
Mesh Wireless Network (if supported)..............................................................24
4.1.1. Closed-Loop Network..................................................................................24
4.1.2. Connect To Controller..................................................................................25
4.1.3. Connect To Radiant Reader ........................................................................26
5. BLE...........................................................................................................................27
BLE Pairing......................................................................................................27
Broken BLE Connection...................................................................................28
Wi-Fi Connection (if supported)........................................................................28
5.3.1 Secure Wireless Access Point Configuration ................................................28
5.3.2 Setting Wi-Fi Communication Parameters in Device Configurator app..........29
Secure Wireless Communication......................................................................31
6. Battery Charging .......................................................................................................32
Charging Ports.................................................................................................32
6.1.1. AC Charging, Safe Area...........................................................................32
6.1.2. Intrinsically Safe Runtime Extension For Hazardous Areas......................33
6.1.3. Cover Ports When Not In Use..................................................................35
Battery States...................................................................................................36
7. Wired Communication...............................................................................................37
Serial (Not Intended To Be Used In Explosive Atmospheres)...........................37
Switch..............................................................................................................38
4-20mA IN........................................................................................................40
Cover Communication Ports When Not In Use.................................................41
8. External Filter............................................................................................................41
Filter Replacement (Pumped)...........................................................................41
Filter Replacement (Diffusion)..........................................................................43
9. Turning The RigRat On And Off ................................................................................45
Turning The RigRat On....................................................................................45
Turning The RigRat Off....................................................................................46
Testing Alarm Indicators...................................................................................47
10. Modes of Operation.................................................................................................48
Menu Mode......................................................................................................48
10.2.1. Entering Menu Mode..................................................................................48

BW RigRat User’s Guide
10.2.2. Exiting Menu Mode....................................................................................49
Diagnostic Mode ..............................................................................................49
Enter Diagnostic Mode.....................................................................................49
10.4.1. Navigating Diagnostic Mode ......................................................................49
Exit Diagnostic Mode........................................................................................50
11. Programming...........................................................................................................51
Using Device Configurator................................................................................51
Security Mode..................................................................................................51
12. Calibration And Testing...........................................................................................52
Bump Testing And Calibration..........................................................................52
Bump (Functional) Testing ...............................................................................52
Calibration........................................................................................................54
13. Maintenance............................................................................................................55
Cleaning...........................................................................................................55
Antenna Installation..........................................................................................55
14. RAEMet Sensor Installation (not intended to be used in
explosive atmospheres)..........................................................................................60
15. Alarms Overview.....................................................................................................62
Alarm Signals...................................................................................................62
Alarm Signal Summary.....................................................................................62
Manual Alarms Test .........................................................................................63
16. Troubleshooting.......................................................................................................65
17. Editing Features......................................................................................................67
Error Codes......................................................................................................68
18. Specifications..........................................................................................................71

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WARNINGS
This Manual must be carefully read by all individuals who have or will have the responsibility of using,
maintaining, or servicing this product. The product will perform as designed only if it is used,
maintained, and serviced in accordance with the manufacturer’s instructions. The user should
understand how to set the correct parameters and interpret the obtained results.
CAUTION!
Only use the Honeywell-specified rechargeable lithium-ion battery pack supplied with the
instrument.
Charge the instrument Li-ion battery using the specifically supplied charger and only outside
hazardous areas. The maximum voltage from the AC charger Um must not exceed 6.0 VDC.
The battery pack can only be changed in a non-hazardous area. Only use approved
rechargeable battery pack P/N 500-0165-000 produced by Honeywell.
Any data download device connected to this instrument must be approved SELV or Class 2
equipment.
Use of non-Honeywell components will void the warranty and can compromise the safe
performance of this product.
Warning: Substitution of components may impair safe performance of this product.
When changing the sensor configuration, ensure the operator is aware of any changes to
certification restrictions
SPECIAL CONDITIONS FOR SAFE USE
This multi-gas monitor must be calibrated if it does not pass a bump test, when a new sensor
has been installed, or at least once every 180 days, depending on use and sensor exposure to
poisons and contaminants
The AC charger system of BW RigRat shall only be applied in non-hazardous areas by
charger specifically supplied for use with the unit (for example model number ADS-25SGP-06
05717E, manufactured by HONOR Electric), approved as SELV or Class 2 equipment against
IEC 60950 or an equivalent IEC standard. The maximum voltage Um from the charger shall
not exceed DC 6.0V.
The BW RigRat enclosure has an ingress protection of rating of IP-54. The user shall ensure
that the external plugs that used for IS charger, 4-20mA input, and ON-OFF switch will provide
a degree of protection of IP-54, after they are connected to the sockets.
Do not open when an explosive atmosphere is present.
Note: Users are recommended to refer to ISA -RP12.13, Part II-1987 for general information on
installation, operation, and maintenance of combustible gas detection instruments.

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WARNINGS
ONLY THE COMBUSTIBLE GAS DETECTION PORTION OF THIS INSTRUMENT HAS BEEN
ASSESSED FOR PERFORMANCE.
UNIQUMENT, LA PORTION POUR DÉTECTOR LES GAZ COMBUSTIBLES DE CET INSTRUMENT
A ÉTÉ ÉVALUÉE.
CAUTION: BEFORE EACH USE, SENSITIVITY OF THE COMBUSTIBLE GAS SENSOR MUST BE
TESTED ON A KNOWN CONCENTRATION OF METHANE GAS EQUIVALENT TO 20 TO 50% OF
FULL-SCALE CONCENTRATION. ACCURACY MUST BEWITHIN 0 AND +20% OF ACTUAL.
ACCURACY MAY BE CORRECTED BY CALIBRATION PROCEDURE.
ATTENTION: AVANT CHAQUE UTILISATION VERIFIER LA SENSIBILITE AVEC UNE
CONCENTRATION CONNUE DE METHANE EQUIVALENTE A 20 to 50% DE LA PLEINE ECHELLE.
LA PRECISION DOIT ETRE COMPRISE ENTRE 0 to 20% DE LA VALEUR VRAIE ET PEUT ETRE
CORRIGEE PARUNE PROCEDURE D’ETALONNAGE.
CAUTION: HIGH OFF-SCALE READINGS MAY INDICATE AN EXPLOSIVE CONCENTRATION.
ATTENTION: DES LECTURES SUPÉRIEURES A L’ÉCHELLE PEUVENT INDIQUER DES
CONCENTRATIONS EXPLOSIVES.

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FCC Compliance Statement:
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
Warning: Any changes or modifications to this unit not expressly approved by the party responsible
for compliance could void the user's authority to operate the equipment.
Class A device:
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
MPE caution (if a FCC certified RF module is inserted in & the separation distance is indicated in the
FCC grant of RF module)
To satisfy FCC / IC RF exposure requirements, a separation distance of 20 cm or more should be
maintained between the antenna of this device and persons during device operation.
To ensure compliance, operations at closer than this distance is not recommended.
This device contains license-exempt transmitter(s)/receiver(s) that comply with Innovation, Science
and Economic Development Canada’s license-exempt RSS(s). Operation is subject to the following
two conditions:
(1) This device may not cause interference.
(2) This device must accept any interference, including interference that may cause undesired
operation of the device.
L’émetteur/récepteur exempt de licence contenu dans le présent appareil est conforme aux CNR
d’Innovation, Sciences et Développement économique Canada applicables aux appareils radio
exempts de licence. L’exploitation est autorisée aux deux conditions suivantes:
1) L’appareil ne doit pas produire de brouillage;
2) L’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible
d’en compromettre le fonctionnement.

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Warning: Substitution of components may impact intrinsic safety.
Avertissement: La substitution de composants peut compromettre la securité intrinsèque.
WARNING: Read and understand instruction manual before operation or servicing.
AVERTISSEMENT: Lisez et comprenez le manual d’instructions avant d’utiliser ou service.
WARNING: Substitution of components may impact intrinsic safety.
AVERTISSEMENT: La substitution de composants peut compromettre la sécurité intrinsèque.
WARNING: To prevent ignition of a hazardous atmosphere, batteries must only be charged in an area
known to be non-hazardous. Um = 6.0V. Use only approved charger.
AVERTISSEMENT: Afin de prevenir l’inflammation d’atmosphères dangereuse, ne charger le jeu de
batteries que dans des emplacement designés non dangereux. Um = 6V Utilisez uniquement un
chargeur approuvé.
Only charge the battery in safe area in the ambient temperature range 0°C ≤ Tamb ≤ 40°C.

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Proper Product Disposal At End Of Life
EU Directive 2012/19/EU: Waste Electrical and Electronic Equipment (WEEE)
This symbol indicates that the product must not be disposed of as general industrial or
domestic waste. This product should be disposed of through suitable WEEE disposal
facilities. For more information about disposal of this product, contact your local authority,
distributor, or the manufacturer.
Sensor Specifications, Cross-Sensitivities, And Calibration Information
For information on sensor specifications, cross-sensitivities, and calibration information, refer to
Technical Note TN-114: Sensor Specifications And Cross-Sensitivities. All specifications presented in
this Technical Note reflect the performance of standalone sensors. Actual sensor characteristics may
differ when the sensor is installed in different instruments. As sensor performance may change over
time, specifications provided are for brand-new sensors.
Make Sure Firmware Is Up To Date
For best operation, make sure your monitor is running the latest firmware.

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1. Standard Contents
The RigRat is available in various user-specified configurations, each with the accessories shown
below.
In addition to the instrument, the following are included:
Item
Part Number
AC adapter
W03-3044-000
LCD Cover
W03-2129-000
Diffusion calibration cap assembly*
W03-3013-000
Pump calibration tube assembly*
W03-3020-000
External Filter (Pumped version only)
W03-3006-000
QuickStart Guide
W03-4002-000
Antenna 868-928MHz, RP-N**
550-7056-000
Antenna 2.4GHz, RP-N**
550-7057-000
* Depends on whether the model is pumped or diffusion.
** Depends on wireless modem (if installed).

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2. General Information
Certification
Ex ia II C/ II B T4 Ga
Ex da ia II C/ II B T4 Ga
Ex db ia II C/ II B T4 Gb
II 1G Ex ia ⅡC/ⅡB T4 G
II 1G Ex da ia ⅡC/ⅡB T4 Ga
II 2G Ex db ia ⅡC/ⅡB T4 Gb
Refer to following contents to find more information about Ex marking and permissible ambient
temperature.
This apparatus is designed to be in accordance with the following Standards:
IEC60079-0:2017 Explosive atmospheres—Part 0: Equipment—General requirements;
IEC60079-11:2011 Explosive atmospheres -Part 11: Equipment protection by intrinsic safety “i”.
EN IEC60079-0:2018 Explosive atmospheres—Part 0: Equipment—General requirements;
EN 60079-11:2012 Explosive atmospheres -Part 11: Equipment protection by intrinsic safety “i”.
Refer to following contents to find more information about Ex marking and permissible ambient
temperature.
General
The BW RigRat Local Area Gas Monitor (hereinafter called “RigRat”) as a transportable equipment,
fills the gap between portable personal detectors and fixed-infrastructure fire and gas systems. Its
primary function is to alert personnel of a gas leak in their proximity, it can provide continuous
measurement of gas concentrations.
The RigRat’s main use is in temporary zone monitoring, such as repair, fence line, and inert
applications where there is a possibility of a gas release.
The overall dimensions of the RigRat are about 396mm x 288mm x 470mm (15.6” x 11.4” x 18.5”), it
consists of an enclosure, 2 rechargeable battery packs (P/N 500-0165-000) as main power, 1 Li-ion
rechargeable cell (P/N MS-621T) for RTC power, 1 LCD display, 4 LED indicators for light alarm, 2
buzzers for the audible alarm, 1 multi-function button, and printed circuit-board assemblies. In addition,
it may also be optionally equipped with a gas-intake pump, up to 6 kinds of wireless modules in 4
wireless module slots, and up to 5 kinds of sensors in 6 sensor slots.
An AC charger connectoris provided to charge battery packs in a non-hazardous area. Refer to “Specific
Conditions of Use” for more information. An IS charger connector is used to connect through a safety
barrier to charge one of the battery packs in hazardous areas, likewise providing the intrinsically safe
power to the product.
The RigRat is transportable and does not require grounding (earthing). However, the circuits and the
metal parts of the enclosure can still withstand a 500V dielectric test with a leakage current no more
than 5mA.

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Wireless module Configuration
Depending on the configuration, the RigRat may provide GPS, GNSS, Mesh, WIFI, BLE, LoRa, and/or
NB-IoT wireless communication, the possible configurations are shown in this table:
Designator on PCB
U19
J7
J9
J8
BLE
●
either WIFI or NB-IoT
●
either Mesh or LoRa
●
either GPS or GNNS
●
● Optional wireless module
Sensor configuration
The RigRat may be configured with a MIPEX NDIR sensor, Dynament NDIR sensor, LEL sensor, PID
sensor, and EC sensor, which are mounted inside the IP-54 RigRat enclosure. These sensors have
been separately certified or tested according to IEC 60079. Refer to this table for more information
about these sensors:
Sensor
Type
Ex marking
IECEx CoC or
ExTR
Ambient
temperature
(℃)
Standard
EC
4R+EC
Ex ia II C T4 Ga
GB/SIR/ExTR10.
0276/00
-20 to+55
IEC60079-0:2007
Edition5
IEC60079-11:2006
Edition5
IEC60079-26:2006
Edition2
MIPEX NDIR
MIPEX 02
series
Ex ia ⅡC Ga
II 1G Ex ia IIC Ga
IECEx ITS
11.0047U
Issue No.5
ITS11ATEX274
18U, isse5
-55 to+60
IEC60079-0:2011
Edition:6.0
IEC 60079-11:2011
Edition:6.0
Dynament
NDIR
MSH2ia
***
Ex db ⅡC Gb
II 2 G Exdb IIC Gb
IECEx FTZU
15.0002U Issue
No.2
FTZU 14 ATEX
0213U
-20 to+60
IEC60079-0:2011
Edition:6.0
IEC60079-1:2014-06
Edition:7.0
IEC60079-11:2011
Edition:6.0
PID
4R+PID
Ex ia II C T4 Ga
GB/SIR/ExTR10.
0203/00
-20 to+55
IEC60079-0:2007
Edition5
IEC60079-11:2006
Edition 5
IEC60079-26:2006
Edition2
LEL Sensor
(Group II, T4)
1 LEL 75
x
Ex da ia ⅡC Ga
II 1G Ex da ia IIC
Ga
IECEx ULD
16.0016U Issue
No.1
DEMKO 16
ATEX 1557U
Rev.2
-40 to+60
IEC60079-0:2011
Edition6
IEC60079-1:2014-06
Edition7
IEC60079-11:2011
Edition6

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For possible sensor installation, refer to thhis table:
Slot 1
Slot 2
Slot 3
Slot 4
Slot 5
Slot 6
MIPEX NDIR Sensor
●
Dynament NDIR Sensor
●
●
●
PID Sensor
●
LEL Sensor
●
EC Sensor
●
●
●
●
●
● Sensor locations
EC Sensor: Max.5pcs
MIPEX NDIR Sensor: Max.1pc
PID Sensor: Max.1pc
LEL Sensor: Max.1pc
Dynament NDIR Sensor: Max.3pcs
In addition, there is a noise sensor located inside of the RigRat, which can measure the ambient noise.
The RigRat also contains a THP sensor in pumped version that can measure the ambient temperature,
humidity, and gas flow outside.
Electrical parameters
The RigRat provides 5 external connectors with the following electrical parameters:
AC charger connector(use only in a non-hazardous area): Um=6V
IS charger connector: Ui=24V, Ii=150mA, Pi=1.15W, Ci=88.4nF, Li=0.013mH
ON-OFF switch connector: Ui=30V, Ii=100mA, Pi=0.75W, Ci=0, Li=0
4~20mA input connector: Ui=30V, Ii=100mA, Pi=0.75W, Ci=0, Li=0
Type Designation
BWRR100 a-b-c
aidentifies product version: D, P
D: Diffusion version (without pump)
P: Pump version
bidentifies sensor configuration with regard to PID, Dynament NDIR, and LEL sensor
0: Without PID, Dynament NDIR, or LEL sensor
1: With PID sensor
2: With Dynament NDIR sensor
3: With LEL sensor
4: With PID and Dynament NDIR sensor
5: With Dynament NDIR and LEL sensor
6: With LEL and PID sensor
7: With PID, Dynament NDIR, and LEL sensor
cidentifies wireless modules configuration with regard to WIFI and NB-IoT
0: Without WIFI or NB-IoT
1: With WIFI
2: With NB-IoT
3: Fitted with WIFI and NB-IoT
Depending on different configurations, the RigRat may refer to different types of protection, gas
groups, and ambient temperatures, which are specified as below. The onerous restriction shall be
taken into consideration in case one of the following is applied.

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1. The first digit designates the Diffusion/Pump version. The following table details the
Diffusion/pump version together with ambient temperatures.
Type
Version
Ambient Temperature
(℃)
BWRR100 D-b-c
Diffusion version (without pump)
-40 to+60
BWRR100 P-b-c
Pump version
-20 to+60

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2. The second digit designates the configuration of sensors with regard to PID, Dynament NDIR, and
LEL sensor. The following table details the sensor configurations together with their Ex markings
and ambient temperatures:
Type
Sensor Configuration
Ex Marking
Ambient
Temperature (℃)
BWRR100 a-0-c
without PID, Dynament
NDIR or LEL
Ex ia II C T4 Ga
-40 to+60
BWRR100 a-1-c
with PID
Ex ia II C T4 Ga
-20 to +55
BWRR100 a-2-c
with Dynament NDIR
Ex db ia II C T4 Gb
-20 to +60
BWRR100 a-3-c
with LEL
Ex da ia II C T4 Ga
-40 to +60
BWRR100 a-4-c
with PID and Dynament
NDIR
Ex db ia II C T4 Gb
-20 to +55
BWRR100 a-5-c
with Dynament NDIR
and LEL
Ex db ia II C T4 Gb
-20 to +60
BWRR100 a-6-c
with LEL and PID
Ex da ia II C T4 Ga
-20 to +55
BWRR100 a-7-c
with PID, Dynament
NDIR and LEL
Ex db ia II C T4 Gb
-20 to +55
3. The third digit designates the configuration of wireless modules with regard to WIFI and NB-IoT.
The following table details the wireless module configurations together with their gas groups.
Type
Wireless Module
Configuration
Gas Group
BWRR100 a-b-0
without WIFI or NB-IoT
II C
BWRR100 a-b-1
with WIFI
II B
BWRR100 a-b-2
with NB-IoT
II B
BWRR100 a-b-3
with WIFI and NB-IoT
II B
Key Features
Available pumped or diffusion
Up to 6 gas sensor slots
Supports BLE/ Mesh/Wi-Fi/ GPS/LoRa (pending)
>25days’ runtime (Low Power version)
Wide operating temperature range (-40 to 60° C)
Rugged mechanical design

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3. User Interface
The user interface consists of the display, LEDs, an alarm buzzer, and one multi-function button.
Display Overview
The backlit display provides visual feedback that includes the sensor types, readings, battery
condition, and other functions.
3.1.1. Status Indicator Icons
Status indicators tell you whether a function is operating and/or its strength or level, as well as alerts.
Icon
Function
Calibration passed
Calibration failed or overdue
Bump test passed
Bump failed or overdue
Status
TWA Alarm
STEL Alarm
Peak
Gas Alarm
Unit of measure
Reading value
Sensor type
Correction Factor
indicator
Communication,
Pump (if installed),
and battery status
Alerts

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Inert Mode Enabled
Pump failure
Stealth/Mute
Button Press
Button Press And Hold
Mesh Wireless Signal Strength
Mesh Wireless Failed
Mesh Network Is Configured
Mesh Network Failure/Lost Connection
Closed-Loop Network Is Configured
Closed-Loop Network Failure/Lost Connection
Wi-Fi Connected (shows connection strength)
Wi-Fi Failure
BLE Enabled
BLE Failure
GPS
GPS Failure
Correction Factor
Battery (1 bar ≥ 10% remaining, 2 bars ≥ 50%, 3 bars ≥ 80%)
Battery error
DeviceConfigurator app(shows when a newfileis beingpushed toRigRat)
Paired with Device Configurator app (flashes when data is transferring)
Device Configurator app failure
Data Logging
!

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3.1.2. Icon Arrangement
Status and other information icons are shown at different places on the screen: The top, the “body”
(main display), and bottom.
Here is how they are organized and located on the screen:
Top
Icon
Explanation
Battery Alarm
Battery Level
Bluetooth
GPS
Pump
Signal
Wi-Fi
Menu - Disabled
Menu –Disable Sensor Selected

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Body
Icon
Explanation
Battery Alarm
Low Battery
Bump Test
Inert Mode
Mobile
Network
Peak
Positive
Pump
Status
STEL
Stop
Test Detect
Test Fail
Gas Not Detected During Test
Test Positive
Test Warning
TWA
Waiting For Operation To Complete (animated)
Warning!
Correction Factor Applied

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Data Readings
Icon
Explanation
Disabled
High
Low
Sensor Disabled
Peak
STEL
TWA
Bottom
Icon
Explanation
Alarm
Bump Test Fail
Bump Test Pass
Calibration Fail
Calibration Pass
Click
Hold
Mesh Network
Network
Pair Device
Status
Stealth Mode
Inert Mode
Data Logging
I/O in normal status
I/O in alarm or fault status