honle LED powerline AC/IC 410 User manual

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Operating Instructions
LED Powerline AC IC

LED Powerline ACIC
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Masthead
All rights reserved
Copyright by Dr. Hönle AG
Lochhamer Schlag 1,
82166 Gräfelfing / Munich, Germany
Printed in Germany, December 2017
These Operating Instructions and excerpts thereof must not be reprinted or
reproduced in any other manner without the explicit written permission of
Dr. Hönle AG.
Any kind of duplication, dissemination or storing on any form of data me-
dium that is not authorised by Dr. Hönle AG constitutes an infringement of
prevailing copyright law, and will be prosecuted.
Technical alterations that serve to improve the unit described, or improve
the standard of safety, are expressly reserved –even without further notice.
Publisher responsible for content: Dr. Hönle AG
Layout: Dr. Hönle AG

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Table of contents
Warnings and symbols in these operating instructions...................................4
1. Description.....................................................................................................5
1.1. Characteristics...........................................................................5
1.2. Uses...........................................................................................5
1.3. Structure and connection of the unit..........................................6
2. Safety..............................................................................................................7
2.1. General notes............................................................................7
2.2. Risk group..................................................................................7
2.3. Intended use..............................................................................8
2.4. Duties of personnel....................................................................8
2.5. Organisational Measures...........................................................8
2.6. Informal safety measures..........................................................8
2.7. Air cooling..................................................................................8
2.8. Hazards from handling the unit..................................................9
2.8.1. Danger from electrical current .................................................10
2.8.2. Danger from UV radiation........................................................10
2.8.3. Thermal hazards......................................................................11
2.9. Maintenance and fault removal ...............................................11
2.10. Warranty and liability ...............................................................12
3. Transport, Storage, Delivery......................................................................13
4. Installation, commissioning and power-up..............................................14
4.1. General Notes..........................................................................14
4.2. Electrical Connections.............................................................14
4.3. Power supply unit ....................................................................14
4.4. Activation of control signals.....................................................15
4.5. PLC inputs...............................................................................17
4.6. PLC outputs.............................................................................17
4.1. Analogue PLC input (set point)................................................17
4.2. PLD terminal............................................................................18
4.2.1. PLD terminal connections........................................................18
4.2.2. Customer PLC interface (5).....................................................18
5. Service, Maintenance and Cleaning..........................................................19
5.1. General information.................................................................19
5.2. Maintenance............................................................................19
5.3. Cleaning...................................................................................19
5.4. Changing the quartz glass plate..............................................20
6. Ordering Data for Units, Spare Parts/Accessories..................................21
6.1. Device type..............................................................................21
6.2. Spare parts / accessory parts..................................................22
7. Technical data .............................................................................................23
7.1. Ambient conditions ..................................................................23
7.2. Dimensions, electrical values..................................................23

LED Powerline ACIC
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Warnings and symbols in these operating instructions
These Operating instructions describe the unit, its operation and possible
applications. They contain safety information and information on danger
points to ensure safe and correct handling of the unit.
The following symbols can be found alongside all safety notices in these
Operating instructions that indicate points where persons may be at risk. An
additional signal word is used to indicate the severity of the potential injury.
Pay close attention to this information and take particular care in these cir-
cumstances to avoid accidents.
DANGER! marks an immediately threatening danger. If it is not avoided,
death or very severe injuries will result. Damage to property is
possible.
WARNING! refers to a potentially dangerous situation. Failure to avoid this
may result in death or serious injury. Material damage is also
possible.
CAUTION! refers to a potentially dangerous situation. Failure to avoid this
may result in minor injuries. Material damage is also possible.
The symbols have the following meaning:
Warning symbol ( general).
This Symbol warns against hot surfaces
This symbol warns against electrical danger.
This symbol warns against UV radiation
The two following symbols are used to address practices for optimal opera-
tion and/or prevention of damage to the equipment. These information are
not related to hazardous situations. Additionally, the signal words
ATTENTION! and NOTE! are used.
ATTENTION!
This symbol and the accompanying signal word appear in
the Operating Instructions in sections where particular at-
tention should be paid in order to prevent the unit being
damaged or destroyed.
NOTE!
This symbol and the accompanying signal word appear
next to notes, tips on usage and helpful information

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1. Description
The LED Powerline ACIC,is developed for applications requiring high-
intensity UV surface radiation. The high-performance UV LED array means
that it can be used not only for intermediate drying (pinning) and final drying
in printing applications, but also for the curing of varnishes, adhesives and
potting compounds.
The units can be arranged in an unbroken row of any length to achieve
greater irradiation widths.
The typical LED service life under the intended operating conditions is over
20.000 hours. The LEDs can be switched on and off as often as desired.
No warm-up or cool-down phases are necessary.
The LED Powerline ACIC is available with wavelengths of 365, 385, 395,
and 405 nm +/- 10 nm. The unit can therefore be chosen to match a spe-
cific type of application.
Integrated air cooling ensures reliable continuous operation over the entire
ambient temperature range without the need for large external heat ex-
changers.
1.1. Characteristics
integrated power supply and control of the LED Powerline ACICunit
Uniform irradiation
Operation and monitoring of the LED segment
Monitoring of the LED segments for short circuiting, interruption and
excess temperature
Analogue dimming of the segments via a 0-10 V signal
Digital PLC interface (LEDenable, LED On, LED fault, status mes-
sages)
1.2. Uses
The LED Powerline ACIC is suitable for a wide range of applications such
as:
the bonding, securing or casting of components in the electronics and
optical sectors,
fluorescence excitation for materials testing and image processing,
high-intensity UV irradiation in the chemical, biological and pharma-
ceutical industries.
Characteristics
Uses