Hope Technology High Voltage Series User manual

HP3554
High Voltage Series
User’s Manual
PORTABLE BATTERY TESTER
2020-11/21
Hope Electronics Technology Manual Edition V2.1

Hope Electronics Technology Manual Edition V2.0 2
Contents
Introduction ..............................................................................4
Checking Package Contents .........................................................4
Safety Notes ..............................................................................6
Usage Notes ..............................................................................8
Chapter 1 Overview..................................................................10
1.1 Overview....................................................................................................................10
1.2 Features .....................................................................................................................10
1.3 Names and Functions of Parts ...................................................................................11
1.4 Measurement steps ...................................................................................................13
1.5 Dimensions.................................................................................................................14
Chapter 2 Preparing for Measurement .......................................15
2.1 Attaching the Strap ....................................................................................................15
2.2 Installing/Replacing Alkaline Batteries ......................................................................16
2.3 Connecting the Test Leads.........................................................................................18
2.4 Turning the Power On/Off .........................................................................................18
2.5 Clock Function............................................................................................................19
Chapter 3 Basic Measurement ...................................................21
3.1 Pre-operation Inspection ...........................................................................................22
3.2 Setting the Measurement Range...............................................................................22
3.3 Zero Adjustment ........................................................................................................24
3.4 Retaining the Displayed Values..................................................................................26
3.5 Determining Battery-wear Judgment Values.............................................................27
3.6 Measuring the Temperature......................................................................................28
Chapter 4 Comparator Function.................................................29
4.1 Overview.................................................................................................................29
4.2 Turning On the Comparator Function........................................................................29
4.3 Select comparison mode............................................................................................30
4.4 Set the comparator group number............................................................................30
4.5 Set comparator ..........................................................................................................31
4.6 Setting the Comparator Buzzer..................................................................................35
Chapter 5 Storage function........................................................37
5.1 Overview ....................................................................................................................37
5.2 Storing Data in the Memory ......................................................................................37

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5.3 Canceling the Memory Function................................................................................38
5.4 Reading Out Stored Data ...........................................................................................38
5.5 Clearing Stored Data ..................................................................................................39
5.6 Download stored data ...............................................................................................42
Chapter 6 Other Function..........................................................44
6.1.Averaging Function ....................................................................................................44
6.2 Auto-hold Function ....................................................................................................45
6.3 Auto-memory Function..............................................................................................45
6.4 Auto Power Save Function.........................................................................................46
6.5 Battery Level Warning................................................................................................47
Chapter 7 Specifications............................................................48
7.1 General Specifications................................................................................................48
7.2 Accuracy.....................................................................................................................49
Chapter 8 Maintenance and Service ...........................................50
8.1 Repair, Inspection, Cleaning ......................................................................................50
Chapter 9 Appendix..................................................................52
9.1 Effect of extended test line and induced voltage......................................................52
9.2 Influence of Eddy Current.......................................................................................52
9.3 AC 4-terminal Measurement Method ....................................................................53

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Introduction
Thank you for purchasing Hopetech HP3554 High Voltage Series Battery Tester. To obtain maximum
performance from the product, please read this manual first, and keep it handy for future
reference.
Registered trademarks
Windows and Excel are registered trademarks of Microsoft Corporation in the United States or
other countries.
Checking Package Contents
When you receive the instrument, inspect it carefully to ensure that no damage occurred during
shipping. In particular, check the accessories, panel switches, and connectors. If damage is evident,
or if it fails to operate according to the specifications, contact your authorized Hopetech distributor
or reseller.
When transporting the instrument, use the same packaging materials used for the delivery to you.
Check the package contents as follows
No.
Item
Quantity
1
HP3554 High Voltage Series
Battery Tester
1
2
User’s Manual
1
3
9803 USB Cable
1
4
9363-A test Clip
1
5
Strap
1
6
Lithium battery
1
7
Carrying Bag
1
HP3554A/B/D Battery Tester

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Carrying Bag 9803 USB Cable
zero adjustment block 9363-A Test Clip
Lithium battery Battery Charger (Chinese standard)
Option
9363-B Pin Type test lead
（British standard）（European standard）
Battery Charger

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Safety Notes
The instrument is designed to conform to IEC 61010 Safety Standards, and has been thoroughly
tested for safety prior to shipment. However, using the instrument in a way not described in this
manual may negate the provided safety features.
Before using the instrument, be certain to carefully read the following safety notes.
Note
Mishandling during use could result in injury or death, as well as damage to the instrument. Be
certain that you understand the instructions and precautions in the manual before use.
Notation
This manual contains information and warnings essential for safe operation of the instrument and
for maintaining it in safe operating condition. Before using the instrument, be certain to carefully
read the following safety notes.
Indicates very important message in this manual. When the symbol is printed on the instrument,
refer to a corresponding topic in the Instruction Manual.
Indicates DC (direct current)
Indicates a fuse
Indicates earth terminal
In this manual, the risk seriousness and the hazard levels are classified as follows.
Indicates an imminently hazardous situation that will result in death or serious injury
to the operator.
Indicates a potentially hazardous situation that will result in death or serious injury
to the operator.
Indicates a potentially hazardous situation that may result in minor or moderate
injury to the operator or damage to the instrument or malfunction.
Indicates functions of the instrument or relative suggestion of a correct operation.

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Accuracy
We define measurement tolerances in terms of f.s. (full scale), rdg. (reading) and dgt. (digit) values,
with the following meanings:
f.s.
(Maximum display value)
This is usually the maximum display value. In the instrument, this indicates
the currently used range.
rdg.
(Reading or displayed value)
The value currently being measured and indicated on the measuring
instrument.
dgt.
(Resolution)
The smallest displayable unit on a digital measuring instrument, i.e., the
input value that causes the digital display to show a “1”.

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Usage Notes
Installation environment
Operating temperature and humidity ranges
0°C to 40°C 80%RH or less (no condensation)
Storage temperature and humidity ranges
23 ±5°C 80%RH or less (no condensation)
Installing the instrument in inappropriate locations may cause a malfunction of instrument or may
give rise to an accident. Avoid the following locations.
Exposed to direct sunlight or high temperature
Exposed to corrosive or combustible gases
Exposed to water, oil, chemicals, or solvents
Exposed to high humidity or condensation
Exposed to a strong electromagnetic field or electrostatic charge
Exposed to high quantities of dust particles
Near induction heating systems (such as high-frequency induction Heating systems)
Susceptible to vibration
Checking before use
Before using the instrument the first time, verify that it operates normally to ensure that no
damage occurred during storage or shipping. If you find any damage, contact your authorized
Hopetech distributor or reseller.
Before using the instrument, check that the coating of the test leads or cables are
neither ripped nor torn and that no metal parts are exposed. Using the instrument
under such conditions could result in electrocution. Contact your authorized Hopetech
distributor or reseller in this case
Handling Precautions
Do not modify, disassemble, or repair the instrument. This may result in fire, electric
shock accident, or injury.
Do not place the instrument on an unstable or slanted surface. It may drop or fall,
causing injury or instrument failure.
To avoid corrosion and/or damage to the instrument due to battery leakage, remove
the batteries from the instrument if it is to be kept in storage for an extended period.
Be sure to turn the power off after using it.
To avoid electric shock accident and short circuit, please operate the instrument as
following:
Do not test the voltage over 100VDC(3554A)/300VDC(3554B)/1000VDC(3554D).

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Do not test the terminal-to-ground voltage over 100VDC(3554A)/300VDC(3554B)/
1000VDC(3554D).
Do not test AC voltage.
Be sure to connect the test lead correctly.
Wear gloves of rubber or similar materials during measurement.
Ensure sufficient ventilation when testing batteries in the measurement room to
prevent explosions. Sparks may occur when the test leads are connected to batteries,
which can ignite any accumulated inflammable gases such as hydrogen.
Handling leads and cables
When using the instrument, use only the test line 9363-B or test leads specified by our
company.
To avoid damaging the cables, do not bend or pull the base of cables and the leads.
The ends of pin type leads are sharp. Be careful to avoid injury.
To avoid damage to the test leads, when plug/pull the test line, don’t hold the cable
but connector.

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Chapter 1 Overview
1.1 Overview
The HP3554 Series Battery Tester measures internal resistance, voltage, and terminal
temperature of lead-acid, nickel-cadmium, nickel-hydrogen, and other types of batteries,
enabling you to determine if the battery is worn out.
The measurement data can be copied to a computer by connecting the instrument to a computer
after measurement with the USB cable provided.
1.2 Features
Reliable measurement values
This instrument is capable of obtaining reliable measurement values without being affected by
lead or connector resistance because it uses the AC 4-terminal method to measure internal
resistance.
Simultaneous display of resistance, voltage, and temperature
Without changing functions, this instrument can display battery internal resistance, voltage, and
terminal temperature simultaneously.
Comparator function
The comparator function enables you to set threshold values for internal resistance and voltage.
This can determine battery wear more easily.
Large memory capacity
This instrument can store up to 2400 sets of data combining presently measured values
(resistance, voltage, temperature, and comparator measurement results). It can be used to
measure up to 12 units of 200-cell cubicles.
Auto-memory function
Turning this function on stores the measurement values in the instrument's internal memory
automatically, the instant when each set of data is held. This can lead to increased operational
efficiency.
PC interface
Measurement data can be loaded into a computer.
Small size
The instrument has a similar size with A5 paper,easy to carry.
Users will be not tired after long time operation since the instrument gross weight is only 800g.
Model 9363B Pin Type Lead

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Using the model 9363B Pin Type Lead with a pin tip designed to fit in holes of φ5 mm enables
measurement without removing terminal covers. Measurement is possible in virtually any
location because the pin can be inserted diagonally in hard-to-reach places.
1.3 Names and Functions of Parts
Front Panel
Turn the power ON/OFF.
Set test speed
Turn the comparator buzzer ON/OFF.
Changes the resistance range.
Press the key to change the range by the
loop.
Changes the voltage range.
Press the key to change the range by the
loop.
Set up automatic range test
Invokes the stored test value
Execute zero ajustment function
Holds or cancels the measurement values

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Switch system setup interface
Deletes the settings
Stores display value to memory
Selects a configuration setting or changes
the value.
Exit the Settings
Confirms the settings.
Top view
Rear view

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1.4 Measurement steps
The measurement process is shown as below:
Measurement
preparation
1. Install the neck strap
2.Check the remaining batteries of the instrument
3. Connect the test lead
4. Turning the Power ON/OFF
5. Set the clock
Setting the
Measurement range
1. Set resistance range
2. Set voltage range
Zero Adjustment
Performing zero adjustment is according to the zero ajusting method
required by specified test leads
Start of the test
1. Connect the test leads to the battery
2. Read the measurement values
3. To retain measurement values
4. To store measurement values
End of the test
1.Disconnect the test lead and turn off the power
2. By using the USB cable included with the instrument you can send the
stored data to a computer.(data transmission software needs to be
installed).

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1.5 Dimensions

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Chapter 2 Preparing for Measurement
2.1 Attaching the Strap
Attaching the strap to the instrument allows you to use it with the strap around your neck. Follow
the procedure below to attach the strap.
1. Switch off the instrument and remove the test leads.
2. Pass the neck strap through the attachments marked in red circle and fasten it in place with the
buckles.
3. Adjust the length of the neck strap.
Note:
Use the four attachment points on the instrument to attach the strap securely. Otherwise, the
instrument may drop during carrying, damaging the instrument and the operator may get hurt.

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2.2 Installing/Replacing Alkaline Batteries
Before using the instrument for the first time, load the eight alkaline batteries (LR6) or the lithium
battery. Before measurement, check that the instrument has sufficient remaining battery power. If
the remaining battery level is low, replace the batteries. See the battery indicator to check the
remaining battery level.
Do not short circuit, charge, disassemble, or incinerate batteries. Doing so may cause an
explosion and is dangerous.
To avoid electric shock accident, remove any test leads before replacing batteries.
After the replacement, be sure to reattach the cover.
Poor performance or damage from battery leakage could result. Observe the cautions listed
below.
Do not use both old and new batteries or different types of batteries together.
Be careful to observe battery polarity. Otherwise, poor performance or damage from battery
leakage could result.
Do not use batteries after their recommended expiry date.
Dispose of batteries in accordance with local regulations.
When the remaining battery indicator is lit, the battery becomes low. Charge or replace the
batteries as soon as possible.
Replacing the battery steps:
1. Turn the power off. Remove any test leads.
2. Remove the battery cover on the back for the instrument.
3. Load the LR6*8 batteries or the lithium battery. Be careful of their polarity.
4. Reattached the battery cover on the back of the instrument.

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LR6 battery replacement
Lithium battery replacement

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2.3 Connecting the Test Leads
To avoid electric shock accident, connect the test leads correctly.
To be safe, do not use any test lead other than the ones specified by our company.
The ends of leads are sharp. Be careful to avoid injury.
Connect the test leads to the instrument. Connect the four terminals: DRIVE (+, -) and SENSE (+,
-).
2.4 Turning the Power On/Off
Press the [POWER] key to turn the power on or off. Check the clock settings when using
the instrument for the first time。
Turning the power on
Press the [POWER] key to turn the power on. Hold the key down until the entire display
turns on:
1. Display model and version number;
2. Entire display lit.
Turning the power off
Press the [POWER] key to turn the power off. Hold the key down until the entire display
turns off: Entire display off.

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2.5 Clock Function
Date and time can be set in the system setup interface. Check the clock Settings the first time you
use this device.
2.5.1 Set the date
1. Press the [SYS] key on the test page twice to switch to the system setting interface.
2. Select relevant options.
Press the direction key to move the cursor position, press the [ENTER] key to select the date, and
then press the direction key to adjust the value at the corresponding position.
3. Press the [ENTER] key to store the date and time Settings.

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2.5.2 Set the clock
1. Press the [SYS] key on the test page twice to switch to the system Settings interface.
2 Select the relevant options.
Press the direction key to move the cursor position, press the [ENTER] key to select the time,
and then press the direction key to adjust the value at the corresponding position.
3. Press the [ENTER] key to store the date and time Settings.